Additive Manufacturing Sustainability in Industries

2020 ◽  
Vol 12 (7) ◽  
pp. 894-899
Author(s):  
Devendra Kumar Prajapati ◽  
Ravinder Kumar
Keyword(s):  
Additive Manufacturing ◽  
Manufacturing Process ◽  
Complex Shape ◽  
Three Dimensional ◽  
Core Knowledge ◽  
Research Papers ◽  
Advanced Technique ◽  
The Core ◽  
Wide Range ◽  
Dimensional Object

Additive manufacturing (AM) is an advanced technique to fabricate a three-dimensional object while utilizing materials with minimal wastage to produce complex shape geometries. This technique has escalated practically as well as academically, resulting in a wide range of utility in the current global scenario to ease the manufacturing of complex and intricate objects with the use of various materials, depending upon the properties and availability of the same. Every industries wants to achieve the sustainability, easily can be possible through this manufacturing process. Due to the scope for a large number of design, material and processing combinations, a detailed outlook to how additive manufacturing can be optimized for a highly sustainable and standardized manufacturing practice needs to be assessed and understood. This paper discusses the core knowledge available regarding this manufacturing process and highlights the different processes related to this technique through review of various research papers. And also discuss the sustainability of important additive manufacturing process. Along with the fundamental analysis of this process, the paper also discusses the various attributes of the process and the growth with respect to the latest trends and techniques currently used in industries.

Evaluation of Parts Produced by a Novel Additive Manufacturing Process

2013 ◽  
Vol 315 ◽  
pp. 63-67 ◽  
Author(s):  
Muhammad Fahad ◽  
Neil Hopkinson
Keyword(s):  
Additive Manufacturing ◽  
Rapid Prototyping ◽  
Manufacturing Process ◽  
High Speed ◽  
Three Dimensional ◽  
Coordinate Measuring Machine ◽  
Layer By Layer ◽  
Nylon 12 ◽  
Measuring Machine ◽  
End Use

Rapid prototyping refers to building three dimensional parts in a tool-less, layer by layer manner using the CAD geometry of the part. Additive Manufacturing (AM) is the name given to the application of rapid prototyping technologies to produce functional, end use items. Since AM is relatively new area of manufacturing processes, various processes are being developed and analyzed for their performance (mainly speed and accuracy). This paper deals with the design of a new benchmark part to analyze the flatness of parts produced on High Speed Sintering (HSS) which is a novel Additive Manufacturing process and is currently being developed at Loughborough University. The designed benchmark part comprised of various features such as cubes, holes, cylinders, spheres and cones on a flat base and the build material used for these parts was nylon 12 powder. Flatness and curvature of the base of these parts were measured using a coordinate measuring machine (CMM) and the results are discussed in relation to the operating parameters of the process.The result show changes in the flatness of part with the depth of part in the bed which is attributed to the thermal gradient within the build envelope during build.

scholarly journals Additive Manufacturing of Biopolymers for Tissue Engineering and Regenerative Medicine: An Overview, Potential Applications, Advancements, and Trends

2021 ◽  
Vol 2021 ◽  
pp. 1-20 ◽  
Author(s):  
Dhinakaran Veeman ◽  
M. Swapna Sai ◽  
P. Sureshkumar ◽  
T. Jagadeesha ◽  
L. Natrayan ◽  
...  
Keyword(s):  
Tissue Engineering ◽  
Additive Manufacturing ◽  
3D Printing ◽  
Regenerative Medicine ◽  
Tissue Regeneration ◽  
Three Dimensional ◽  
Porous Scaffolds ◽  
Wide Range ◽  
Potential Applications ◽  
Pharmaceutical Industries

As a technique of producing fabric engineering scaffolds, three-dimensional (3D) printing has tremendous possibilities. 3D printing applications are restricted to a wide range of biomaterials in the field of regenerative medicine and tissue engineering. Due to their biocompatibility, bioactiveness, and biodegradability, biopolymers such as collagen, alginate, silk fibroin, chitosan, alginate, cellulose, and starch are used in a variety of fields, including the food, biomedical, regeneration, agriculture, packaging, and pharmaceutical industries. The benefits of producing 3D-printed scaffolds are many, including the capacity to produce complicated geometries, porosity, and multicell coculture and to take growth factors into account. In particular, the additional production of biopolymers offers new options to produce 3D structures and materials with specialised patterns and properties. In the realm of tissue engineering and regenerative medicine (TERM), important progress has been accomplished; now, several state-of-the-art techniques are used to produce porous scaffolds for organ or tissue regeneration to be suited for tissue technology. Natural biopolymeric materials are often better suited for designing and manufacturing healing equipment than temporary implants and tissue regeneration materials owing to its appropriate properties and biocompatibility. The review focuses on the additive manufacturing of biopolymers with significant changes, advancements, trends, and developments in regenerative medicine and tissue engineering with potential applications.

Early Motion Processes and the Kinetic Depth Effect

1989 ◽  
Vol 41 (1) ◽  
pp. 183-198 ◽  
Author(s):  
George Mather
Keyword(s):  
Depth Perception ◽  
Short Range ◽  
Three Dimensional ◽  
Visual Display ◽  
Depth Effect ◽  
Temporal Properties ◽  
Early Motion ◽  
Wide Range ◽  
Dimensional Object ◽  
Inter Frame

It has been known for over 30 years that motion information alone is sufficient to yield a vivid impression of three-dimensional object structure. For example, a computer simulation of a transparent sphere, the surface of which is randomly speckled with dots, gives no impression of depth when presented as a stationary pattern on a visual display. As soon as the sphere is made to rotate in a series of discrete steps or frames, its 3-D structure becomes apparent. Three experiments are described which use this stimulus, and find that depth perception in these conditions depends crucially on the spatial and temporal properties of the display: 1. Depth is seen reliably only for between-frame rotations of less than 15°, using two-frame and four-frame sequences. 2. Parametric observations using a wide range of frame durations and inter-frame intervals reveal that depth is seen only for inter-frame intervals below 80 msec and is optimal when the stimulus can be sampled at intervals of about 40–60 msec. 3. Monoptic presentation of two frames of the stimulus is sufficient to yield depth, but the impression is destroyed by dichoptic presentation. These data are in close agreement with the observed limits of direction perception in experiments using “short-range” stimuli. It is concluded that depth perception in the motion display used in these experiments depends on the outputs of low-level or “short-range” motion detectors.

Laser Additive Manufacturing

3D Printing ◽  
2017 ◽  
pp. 154-171 ◽  
Author(s):  
Rasheedat M. Mahamood ◽  
Esther T. Akinlabi
Keyword(s):  
Additive Manufacturing ◽  
Manufacturing Process ◽  
Computer Aided Design ◽  
Selective Laser Sintering ◽  
Three Dimensional ◽  
Cad Model ◽  
Laser Additive Manufacturing ◽  
Computer Aided ◽  
Manufacturing Technologies ◽  
Aided Design

Laser additive manufacturing is an advanced manufacturing process for making prototypes as well as functional parts directly from the three dimensional (3D) Computer-Aided Design (CAD) model of the part and the parts are built up adding materials layer after layer, until the part is competed. Of all the additive manufacturing process, laser additive manufacturing is more favoured because of the advantages that laser offers. Laser is characterized by collimated linear beam that can be accurately controlled. This chapter brings to light, the various laser additive manufacturing technologies such as: - selective laser sintering and melting, stereolithography and laser metal deposition. Each of these laser additive manufacturing technologies are described with their merits and demerits as well as their areas of applications. Properties of some of the parts produced through these processes are also reviewed in this chapter.

Three-Dimensional Object Realization via Direct Volumetric Activation

2017 ◽  
Author(s):  
Andrew J. Birnbaum ◽  
Athanasios P. Iliopoulos ◽  
John C. Steuben ◽  
John G. Michopoulos
Keyword(s):  
Additive Manufacturing ◽  
Capital Investment ◽  
Three Dimensional ◽  
Scaling Behavior ◽  
Maintenance Costs ◽  
Three Dimensional Objects ◽  
Geometric Deviation ◽  
Manufacturing Techniques ◽  
Dimensional Object ◽  
Current Systems

Despite increasing levels of acceptance, traditional additive manufacturing techniques continue to suffer from a number of fundamental drawbacks that act to limit broad adoption. These drawbacks include limits on processable materials, part properties/performance, geometric deviation and repeatability. The vast majority of existing processes also rely on a point-by-point approach to generate parts, resulting in exceedingly long build times and extremely poor scaling behavior. Furthermore, in general, current systems require significant levels of complexity for operation, resulting in the need for considerable upfront capital investment as well as continuing maintenance costs. A new manufacturing approach is presented here, based upon the generation of objects from the direct creation of constituent volumetric sub-regions. This process addresses many of the limitations described above, and has the potential to significantly alter the manner with which three-dimensional objects are realized.

scholarly journals A 3D weaving infill pattern for fused filament fabrication

2021 ◽  
Author(s):  
Yuan Yao ◽  
Cheng Ding ◽  
Mohamed Aburaia ◽  
Maximilian Lackner ◽  
Lanlan He
Keyword(s):  
Additive Manufacturing ◽  
Three Dimensional ◽  
Layer By Layer ◽  
Fused Filament Fabrication ◽  
Repetitive Structure ◽  
Mechanical Linkage ◽  
Manufacturing Technologies ◽  
Dimensional Object ◽  
Anisotropy Of Mechanical Properties ◽  
3D Weaving

Abstract The Fused Filament Fabrication process is the most used additive manufacturing process due to its simplicity and low operating costs. In this process, a thermoplastic filament is led through an extruder, melted, and applied to a building platform by the axial movements of an automated Cartesian system in such a way that a three-dimensional object is created layer by layer. Compared to other additive manufacturing technologies, the components produced have mechanical limitations and are often not suitable for functional applications. To reduce the anisotropy of mechanical strength in fused filament fabrication (FFF), this paper proposes a 3D weaving deposit path planning method that utilizes a 5-layer repetitive structure to achieve interlocking and embedding between neighbor slicing planes to improve the mechanical linkage within the layers. The developed algorithm extends the weaving path as an infill pattern to fill different structures and makes this process feasible on a standard three-axis 3D printer. Compared with 3D weaving printed parts by layer-to-layer deposit, the anisotropy of mechanical properties inside layers is significantly reduced to 10.21% and 0.98%.

scholarly journals Experimental Investigation on Mechanical Properties of Part Fabricated by Wire Arc Additive Manufacturing Process

2021 ◽  
Author(s):  
Vivek Kumar P ◽  
◽  
Soundrapandian E ◽  
Jenin Joseph A ◽  
Kanagarajan E ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Manufacturing Process ◽  
Three Dimensional ◽  
Casting Process ◽  
Significant Rise ◽  
Layer By Layer ◽  
Cnc Machine ◽  
Hardness Tester ◽  
Wire Arc Additive Manufacturing

Additive manufacturing process is a method of layer by layer joining of materials to create components from three-dimensional (3D) model data. After their introduction in the automotive sector a decade ago, it has seen a significant rise in research and growth. The Additive manufacturing is classified into different types based upon the energy source use in the fabrication process. In our project, we used self-build CNC machine that runs MACH3 software, as well as the MACH3 controller is used to control the welding torch motion for material addition through three axis movement (X, Y and Z). In the project we used ER70 S-6 weld wire for the fabrication and examined its microstructure and mechanical properties. Different layers of the specimen had different microstructures, according to microstructural studies of the product. Rockwell hardness tester used for testing hardness of the product. According to the observation of the part fabricated components using the Wire Arc Additive Manufacturing process outperformed the mechanical properties of mild steel casting process. The product fabricated by Wire Arc Additive Manufacturing process properties is superior to conventional casting process.

A High-Fidelity Thermal Model for a Novel Droplet-Based Additive Manufacturing Process for Polymers

2019 ◽  
Author(s):  
Andreas Schroeffer ◽  
Thomas Maciuga ◽  
Konstantin Struebig ◽  
Tim C. Lueth
Keyword(s):  
Heat Transfer ◽  
Additive Manufacturing ◽  
Manufacturing Process ◽  
Thermal Model ◽  
Polymer Melt ◽  
Dimensional Accuracy ◽  
Detailed Knowledge ◽  
Mechanical Component ◽  
Wide Range ◽  
Working Principle

Abstract The claim in additive manufacturing (AM) changes from simply producing prototypes as show objects to the fabrication of final parts and products in small volume batches. Thereby the focus is on freedom of material, dimensional accuracy and mechanical component properties. A novel extrusion-based AM technology has been developed focusing on these issues. The working principle is to form spheres from a thermoplastic polymer melt and build parts by single droplets. The material preprocessing is similar to the injection molding technology and enables a wide range of different thermoplastic polymers as build materials. With the droplet-based working principle high mechanical component properties and dimensional accuracy can be reached compared to similar processes. Further improvements to the process need a detailed knowledge of the physical effects during the build process. The temperature distribution during the manufacturing process determines at which temperature material is fused and how solidification takes place and shrinkage can occur or is suppressed. Thus, it has a significant influence on the mechanical properties and warpage effects of produced parts. In this work a thermal model is presented that describes the heat transfer during the build process. The necessary input data are the material properties and a print job description including the part geometry and building strategy. The basic idea is to simulate each single droplet deposition by applying a dynamic Finite Element Method. All relevant heat transfer effects are analyzed and represented in the model. The model was validated with measurements using a thermal imaging camera. Several measurements were performed during the build process and compared to the simulation results. A high accuracy could be reached with an average model error of about 4° Celsius and a maximal error of 10° Celsius.

Investigation of the Influence of Consequential Design Parameters on the Mechanical Performance of Biodegradable Bone Scaffolds, Fabricated Using Pneumatic Micro-Extrusion Additive Manufacturing Process

2020 ◽  
Author(s):  
Daguan Zhao ◽  
Mohan Yu ◽  
Logan Lawrence ◽  
Pier Paolo Claudio ◽  
James B. Day ◽  
...  
Keyword(s):  
Tissue Engineering ◽  
Additive Manufacturing ◽  
High Resolution ◽  
Functional Properties ◽  
Manufacturing Process ◽  
Design Parameters ◽  
Bone Scaffolds ◽  
Material Deposition ◽  
Wide Range ◽  
The Impact

Abstract Pneumatic micro-extrusion (PME) is a high-resolution direct-write additive manufacturing process, which has emerged as the process of choice for tissue engineering and biofabrication of a broad spectrum of organs and tissues (e.g., bone, aortic valve, blood vessels, human ear, and nose). Despite the advantages and host of biomedical applications engendered by the PME process — including, for example, (i) accommodation of a wide range of material viscosity (enabled via thermopneumatic material deposition), (ii) large build volume and standoff distance for tissue engineering, (iii) in situ UV curing, and (iv) high-resolution multimaterial deposition — there are intrinsically complex design, material, and process factors as well as interactions, which influence the functional properties of PME-fabricated tissues and organs. Consequently, investigation of the impact and interaction of each factor aligned with establishment of a physics-based, optimal material deposition regime is inevitably a burgeoning need. In this study, using the Taguchi design, the influence of four significant factors, i.e., layer height, infill density, infill pattern, and print speed, is investigated on the compression properties as well as the dimensional accuracy of polycaprolactone (PCL) bone scaffolds, fabricated using the PME process. Furthermore, a 3D, transient two-phase flow CFD model is forwarded with the aim to observe the flow of material within the deposition head as well as the micro-capillary (nozzle). The results of this study pave the way for further investigation of the bio-functional properties of bone scaffolds, e.g., biodegradation, cell proliferation and growth rate.

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