Finite Element Analysis Model on Ultrasonic Phased Array Technique for Material Defect Time of Flight Diffraction Detection

2020 ◽  
Vol 12 (5) ◽  
pp. 665-675 ◽  
Author(s):  
Hanxin Chen ◽  
Dongliang Fan ◽  
Jinmin Huang ◽  
Wenjian Huang ◽  
Guangyu Zhang ◽  
...  

In this study, the finite element method (FEM) for phased array technology in ultrasonic time of flight diffraction (TOFD) for the defect detection of two-dimensional (2-D) geometric materials was researched. The phased array technology generated the FEM model for the TOFD signal. We have established the finite element model by the FEM software ANSYS based on the ultrasonic mechanism about the defects and the phased array transducer. A plane strain elements have simulated the reflected signal of the defect. We can compare the error ratio between simulation and experiment by using the theoretical calculation value as the benchmark, and find the feasibility of the FEM detection.

2014 ◽  
Vol 602-605 ◽  
pp. 1594-1597
Author(s):  
Han Xin Chen ◽  
Shi Qi Yang

This paper investigated the ultrasonic mechanism of Time of Flight Diffraction (TOFD) by finite element analysis for the better applications of ultrasonic TOFD (Time of Flight Diffraction) detection technology. The welding steel plate with the artificial defects is used in the finite element analysis model. The experimental A-scan signal with higher noise is filtered by the wavelet transform, which can clearly show defective diffracted wave. The software simulation of ultrasound is used to present the propagation process of ultrasonic signal inside the sample. Simulation results are compared with the experimental results, which shows valid basis for the practical TOFD ultrasonic detection methods in industrial applications.


Author(s):  
Yin Gao ◽  
Mike McHenry ◽  
Brad Kerchof

Cut spike fasteners, used with conventional AREMA rolled tie plates and solid sawn timber ties, are the most common tie and fastener system used on North American freight railroads. Cut spikes are also used to restrain tie plates that incorporate an elastic rail fastener — that is, an elastic clip that fastens the rail to the tie plate. Elastic fasteners have been shown to reduce gage widening and decrease the potential for rail roll compared to cut spike-only systems. For this reason, elastic fastener systems have been installed in high degree curves on many railroads. Recent observations on one Class I railroad have noted broken cut spikes when used with these types of tie plates in mountainous, high degree curve territory. Broken screw spikes and drive spikes on similar style plates have also been observed. In this paper, a simulation method that integrates a vehicle-track system dynamics model, NUCARS®, with a finite element analysis model is used to investigate the root causes of the broken spikes. The NUCARS model consists of a detailed multibody train, wheel-rail contact parameters, and track model that can estimate the dynamic loading environment of the fastening system. For operating conditions in tangent and curve track, this loading environment is then replicated in a finite element model of the track structure — ties, tie plates, and cut spikes. The stress contours of the cut spikes generated in these simulations are compared to how cut spikes have failed in revenue service. The tuning and characterization of both the vehicle dynamics multibody model and the finite element models are presented. Additionally, the application of this approach to other types of fastening systems and spike types is discussed. Preliminary results have identified a mechanism involving the dynamic unloading of the tie plate-to-tie interface due to rail uplift ahead of the wheel and the resulting transfer of net longitudinal and lateral forces into the cut spikes. Continued analysis will attempt to confirm this mechanism and will focus on the severity of these stresses, the effect of increased grade, longitudinal train dynamics, braking forces, and curvature.


2012 ◽  
Vol 433-440 ◽  
pp. 3489-3494
Author(s):  
Ying Bin Kang ◽  
Ying Bin Kang ◽  
Hui Xia Bian ◽  
Jian Wei Zhang

In this paper, the characteristics of the two software ANSYS and FLAC are analyzed. Using the powerful preprocessing capabilities of ANSYS, the earth dam is analyzed by finite element method. And then, the analysis model by the FISH language is imported into FLAC, with the constitutive model and the completed finite element model, the model analysis and processing are studied. Practical project is dam seepage and stability analysis to verify the reliability of the method.


2010 ◽  
Vol 44-47 ◽  
pp. 1558-1562 ◽  
Author(s):  
Xiao Ping Chen ◽  
Ru Fu Hu ◽  
Shu Hua Zheng

Aiming at the complex mechanical systems for the prediction of the fatigue limit load requirements, this paper examines the relationship among finite element analysis model and the performance models. And a finite element modeling method for fatigue analysis is proposed. The finite element model can support static, modal, fatigue, and multi-body dynamic response analysis in parallel and collaboration. This method helps improve the fatigue limit load analysis.


2013 ◽  
Vol 712-715 ◽  
pp. 1080-1083
Author(s):  
Hu Qi Wang ◽  
Hai Zhao He ◽  
Hai Yan Lu ◽  
Rong Xing Huang

A large-scale forklift's wheel rim appeared cracking phenomenon in the course of use. This article summarized and analyzed force of the forklift's wheel rim according to the typical working conditions of forklift, and calculated the load of various working conditions. It provided the correct boundary conditions for the finite element analysis of the wheel rim [. After the analysis of wheel rim's three typical conditions, found the weak parts of the structure of the rim, and this part was consistent with the feedback part, so it proved correct of the finite element analysis model. Clever was used ribbed-plate and punching groove to strengthen the weak part of wheel rim and the finite element model was used to calculate and check the improved wheel rim again. The results showed that the improved wheel rim stress decreased quite, so the measure was correct.


2014 ◽  
Vol 602-605 ◽  
pp. 1590-1593
Author(s):  
Han Xin Chen ◽  
Shi Qi Yang

With the continuous development of the ultrasonic detection technology, ultrasonic time of flight diffraction (TOFD) method has been widely applied. The paper investigated the TOFD technique in the detection of natural defects. TOFD detection experiment is established in Lab. The finite element analysis simulation of A-scan signal and ultrasonic TOFD technique in the detection of the longitudinal arrangement of pores defects within the weld specimen transmission are studied. The feasibility and correctness of the finite element analysis model are verified by comparing the experimental signals with the simulation signals.


2020 ◽  
Vol 10 (23) ◽  
pp. 8362
Author(s):  
Joon-Yeon Park ◽  
Je-Heon Han ◽  
Changwon Kim

In this paper, for the purpose of increasing the wafer yield by controlling the non-uniformity of the material removal rate during the chemical mechanical polishing process, the influence of the cross-sectional shape of the metal-inserted retainer ring and the pressure distribution on the wafer and the retainer ring generated from the multi-zone carrier head are investigated. First, in order to verify the finite element analysis model, it is correlated using the test data. By using a validated finite element model, simulation studies involving several parameters are performed to reduce the irregularity in the wafer: (1) tapered bottom of the retainer ring, (2) machining round corners at the bottom of the retainer ring, (3) the changes in pressure applied to the wafer, (4) the changes in pressure applied to the retainer ring.


2014 ◽  
Vol 1052 ◽  
pp. 358-366 ◽  
Author(s):  
Gui Min Qu ◽  
Bo Ru Li ◽  
Li Zhao ◽  
Xiao Feng Li

As for the case of tensile plastic deformation of glass fiber reinforced aluminum laminates (GLARE), the finite element analysis model of the tensile strength of GLARE laminates with a hole is established by means of ABAQUS software under tensile load. The modeling is found to be in good agreement between the simulation results and the experiment data in the failure strength. On the basis of the finite element model, the tensile strength of GLARE laminates containing a hole in other ply modes is simulated, and the influences of the hole size and ply angle on the tensile strength are given in this paper.


2014 ◽  
Vol 644-650 ◽  
pp. 670-673
Author(s):  
Guo You Han ◽  
Ming Qi Wang ◽  
Yu Hou ◽  
Qiang Li

The finite element analysis of PCP involves three nonlinear of geometry, material and contact, and the load of PCP is diversity, leading to it difficult to establish the finite element model and calculate by finite method. This article takes GLB120-27 as an example, to establish 3D solid model of PCP by using SolidWorks; to determine M-R model constant of stator rubber by using the data of uniaxial tensile test: to separate the seal band from the stator chamber by using Boolean operation and set up contact pairs, to achieve the correct simulation of stator chamber fluid pressure; to correctly simulate the interference fit between stator and rotor through setting correlation parameters; to establish 3D finite element analysis model and verify the correctness by using the experiment data of hydraulic characteristics of PCP.


2014 ◽  
Vol 705 ◽  
pp. 122-125
Author(s):  
Zi Qing Meng ◽  
Ming Li

as the high-speed vehicle, motorcycle vibration has an important influence on driving security, comfort, and handling stability. Therefore, this article builds the finite element analysis model of vibration forecast and damping of the finished motorcycle based on the structural characteristics. The major contents include main part modeling, boundary condition, and the finite element model of the finished motorcycle. In the paper, we build the finite dynamic response equation through analyzing the dynamic response, and research the resonance from different directions that caused by the engine harmonic response. Moreover, this article provides the vibration attenuation plan of the motorcycle structural modification and proves the feasibility through the analog computation and experimental measurement.


Sign in / Sign up

Export Citation Format

Share Document