A study of novel viscous dissipation measurement for polymer melts in microchannels

2010 ◽  
Vol 224 (9) ◽  
pp. 2027-2035 ◽  
Author(s):  
B Xu ◽  
M Wang ◽  
T Yu ◽  
D Zhao
Keyword(s):  
Viscous Dissipation ◽  
High Density Polyethylene ◽  
Polymer Melts ◽  
Flow Characteristics ◽  
Rheological Behaviour ◽  
Polymer Melt ◽  
Experimental Results ◽  
Maximum Temperature ◽  
Number Of Factors ◽  
Different Temperatures

Studies on the rheological behaviour of polymer melts, flowing through microchannels, are complicated because a large number of factors affect the melt viscosity. One such factor, viscous dissipation, is investigated in the current work through a novel experimental technique that is used in determining the viscous dissipation of a polymer melt flowing through microchannels. Relative tests are conducted using melts of high-density polyethylene (HDPE) extruded through several capillary dies at different temperatures. Experimental results indicate that the temperature rises due to viscous dissipation increase with increasing shear rate. In addition, simulations considering viscous dissipation are carried out. The comparison of the experimental results with those predicted from the simulations at different melt temperatures indicates that the maximum temperature rise deviation is about 15 per cent. Therefore, the measurement method of viscous dissipation is available, which is helpful to better understand the flow characteristics of microchannels.

Rheological behaviour of low/high density polyethylene melt flowing through micro-channels

e-Polymers ◽  
2008 ◽  
Vol 8 (1) ◽  
Author(s):  
Chun-Sheng Chen
Keyword(s):  
High Density Polyethylene ◽  
Capillary Flow ◽  
Rheological Behaviour ◽  
Polymer Melt ◽  
Volumetric Flow Rate ◽  
Wall Slip ◽  
High Density ◽  
Mean Velocity ◽  
Channel Size ◽  
Micro Channels

AbstractThe determination of the proper rheological behaviour of the polymer melt within micro structured geometry is vital for accurately simulating the micro moulding. The paucity of suitable equipments is one of main hurdles in the investigation of micro melt rheology. In the present study, a measurement system for the melt viscosity of low and high density polyethylene polymer melts flowing through micro-channels was established. The capillary flow model with Rabinowitsch correction was used in the calculations of the viscosity based on the measured pressure drop and volumetric flow rate. The effect of the morphology structure on the viscosity characteristics for both the LDPE and HDPE resins within micro-channels was investigated and discussed. It was found that the measured viscosity values for LDPE and HDPE in the test ranges are significantly lower (about 40~56% and 22~29% for LDPE and HDPE, respectively, flowing through a channel size of 150μm) than those obtained with a traditional capillary rheometer. Moreover, both the percentage reduction in the viscosity value and the ratio of the slip velocity to the mean velocity increase as the micro-channel size decreases. It can be observed that the rheological behaviours of the HDPE and LDPE resins in microscopic scale are different from those in macroscopic scale as a result of the wall slip effect. It also revealed that the wall slip occurs more easily for the LDPE resin within micro channels than HDPE resin due to enlarged effect of morphology structure.

Evaluating the gas-laden ability of polymer melt under atmospheric conditions using a modified torque rheometer

2021 ◽  
pp. 0021955X2199735
Author(s):  
Xing-Yu Mei ◽  
Ying-Guo Zhou ◽  
Hong-Long Sun ◽  
Bin-Bin Dong ◽  
Chun-Tai Liu ◽  
...  
Keyword(s):  
Rheological Properties ◽  
High Density Polyethylene ◽  
Polymer Melts ◽  
Polymer Melt ◽  
Melt Flow Index ◽  
Flow Index ◽  
Atmospheric Conditions ◽  
Molding Machine ◽  
Rheological Measurement ◽  
Foaming Behavior

To investigate the effects of incorporating gas and the associated influencing factors on polymer melt, a method of evaluating the gas-laden ability using modified rheometric measurements was proposed. In this study, common and widely used thermoplastic materials—polypropylene (PP) and high-density polyethylene (HDPE), and their blends with different weight ratios—were selected, and the rheological properties of neat melt and gas-laden melts were tested using a modified torque rheometer. The foamed samples were also produced using a regular injection-molding machine, and the foamed morphology was examined by scanning electron microscope (SEM). The comparison of rheological curves of neat melt and gas-laden melt indicated that the incorporation of gas influenced the rheological properties of the gas-laden polymer melts as evidenced by a decrease of zero-rotational torque and an increase in the melt flow index. The results also suggested that the gas-laden ability of polymer melt could be evaluated quantitatively by the decay (due to desorption) of gas using the modified rheological measurement method. This study also demonstrated that the gas-laden ability can be used to predict the foaming behavior of polymer melts.

Numerical study of polymer melt flow in a three-dimensional sudden expansion: viscous dissipation effects

2014 ◽  
Vol 34 (8) ◽  
pp. 755-764
Author(s):  
Mustafa Tutar ◽  
Ali Karakus
Keyword(s):  
Viscous Dissipation ◽  
Stokes Equations ◽  
Numerical Study ◽  
Flow Behavior ◽  
Flow Analysis ◽  
Three Dimensional ◽  
Flow Characteristics ◽  
Polymer Melt ◽  
Sudden Expansion ◽  
Melt Flow

Abstract This numerical paper presents the effects of viscous dissipation on both hydrodynamic flow behavior and thermal flow characteristics of fluid included in rheological polymer flow analysis. The shear rate dependence of the viscosity is modeled using a modified form of the Cross constitutive equation, while the density changes are modeled using the modified Tait state of equation. The Navier-Stokes equations are solved in a sequential, decoupled manner with energy conservation equations using a finite volume method based fluid flow solver. Hydrodynamic and thermal boundary layer developments in an asymmetric sudden expansion for different velocity and melt flow injection temperature boundary and geometry conditions are determined under the influence of viscous dissipation effects and the results are compared with each other to measure the relative effects of viscous dissipation on the interactions of these layers for a commercial polymer melt flow, namely polypropylene (PP). The numerical results demonstrate that proposed mathematical and numerical formulations for viscosity and density variations including viscous heating terms lead to more accurate representation of the polymer melt flow and heat transfer phenomena in plane channels or mold cavity associated with a sudden expansion.

scholarly journals An Experimental Study of the Decomposition and Carbonation of Magnesium Carbonate for Medium Temperature Thermochemical Energy Storage

Energies ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1316
Author(s):  
Daniel Mahon ◽  
Gianfranco Claudio ◽  
Philip Eames
Keyword(s):  
Thermal Analysis ◽  
Thermal Decomposition ◽  
Energy Storage ◽  
Magnesium Carbonate ◽  
Experimental Results ◽  
Future Research ◽  
Medium Temperature ◽  
Different Temperatures ◽  
Decomposition Enthalpy ◽  
Co2 Atmosphere

To improve the energy efficiency of an industrial process thermochemical energy storage (TCES) can be used to store excess or typically wasted thermal energy for utilisation later. Magnesium carbonate (MgCO3) has a turning temperature of 396 °C, a theoretical potential to store 1387 J/g and is low cost (~GBP 400/1000 kg). Research studies that assess MgCO3 for use as a medium temperature TCES material are lacking, and, given its theoretical potential, research to address this is required. Decomposition (charging) tests and carbonation (discharging) tests at a range of different temperatures and pressures, with selected different gases used during the decomposition tests, were conducted to gain a better understanding of the real potential of MgCO3 for medium temperature TCES. The thermal decomposition (charging) of MgCO3 has been investigated using thermal analysis techniques including simultaneous thermogravimetric analysis and differential scanning calorimetry (TGA/DSC), TGA with attached residual gas analyser (RGA) and diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) (up to 650 °C). TGA, DSC and RGA data have been used to quantify the thermal decomposition enthalpy from each MgCO3.xH2O thermal decomposition step and separate the enthalpy from CO2 decomposition and H2O decomposition. Thermal analysis experiments were conducted at different temperatures and pressures (up to 40 bar) in a CO2 atmosphere to investigate the carbonation (discharging) and reversibility of the decarbonation–carbonation reactions for MgCO3. Experimental results have shown that MgCO3.xH2O has a three-step thermal decomposition, with a total decomposition enthalpy of ~1050 J/g under a nitrogen atmosphere. After normalisation the decomposition enthalpy due to CO2 loss equates to 1030–1054 J/g. A CO2 atmosphere is shown to change the thermal decomposition (charging) of MgCO3.xH2O, requiring a higher final temperature of ~630 °C to complete the decarbonation. The charging input power of MgCO3.xH2O was shown to vary from 4 to 8136 W/kg with different isothermal temperatures. The carbonation (discharging) of MgO was found to be problematic at pressures up to 40 bar in a pure CO2 atmosphere. The experimental results presented show MgCO3 has some characteristics that make it a candidate for thermochemical energy storage (high energy storage potential) and other characteristics that are problematic for its use (slow discharge) under the experimental test conditions. This study provides a comprehensive foundation for future research assessing the feasibility of using MgCO3 as a medium temperature TCES material. Future research to determine conditions that improve the carbonation (discharging) process of MgO is required.

Design and Fabrication of a Magnetocaloric Microcooler

2005 ◽  
Author(s):  
Sangchae Kim ◽  
Bharath Bethala ◽  
Simone Ghirlanda ◽  
Senthil N. Sambandam ◽  
Shekhar Bhansali
Keyword(s):  
Magnetic Field ◽  
Ambient Temperature ◽  
Temperature Change ◽  
Entropy Change ◽  
Temperature Sensors ◽  
Experimental Results ◽  
Maximum Temperature ◽  
Alternative Technology ◽  
Temperature Conditions ◽  
Si Wafer

Magnetocaloric refrigeration is increasingly being explored as an alternative technology for cooling. This paper presents the design and fabrication of a micromachined magnetocaloric cooler. The cooler consists of fluidic microchannels (in a Si wafer), diffused temperature sensors, and a Gd5(Si2Ge2) magnetocaloric refrigeration element. A magnetic field of 1.5 T is applied using an electromagnet to change the entropy of the magnetocaloric element for different ambient temperature conditions ranging from 258 K to 280 K, and the results are discussed. The tests show a maximum temperature change of 7 K on the magnetocaloric element at 258 K. The experimental results co-relate well with the entropy change of the material.

scholarly journals The Investigation of Effects of Temperature and Nanoparticles Volume Fraction on the Viscosity of Copper Oxide-ethylene Glycol Nanofluids

2017 ◽  
Author(s):  
Mohammad Hemmat Esfe
Keyword(s):  
Ethylene Glycol ◽  
Copper Oxide ◽  
Volume Fraction ◽  
Relative Viscosity ◽  
Experimental Results ◽  
Different Temperatures ◽  
Nanoparticles Volume Fraction ◽  
Effects Of Temperature ◽  
Nanofluid Viscosity ◽  
Experimental Values

In the present article, the effects of temperature and nanoparticles volume fraction on the viscosity of copper oxide-ethylene glycol nanofluid have been investigated experimentally. The experiments have been conducted in volume fractions of 0 to 1.5 % and temperatures from 27.5 to 50 °C. The shear stress computed by experimental values of viscosity and shear rate for volume fraction of 1% and in different temperatures show that this nanofluid has Newtonian behaviour. The experimental results reveal that in a given volume fraction when temperature increases, viscosity decreases, but relative viscosity varies. Also, in a specific temperature, nanofluid viscosity and relative viscosity increase when volume fraction increases. The maximum amount of increase in relative viscosity is 82.46% that occurs in volume fraction of 1.5% and temperature of 50 °C. Some models of computing nanofluid viscosity have been suggested. The greatest difference between the results obtained from these models and experimental results was down of 4 percent that shows that there is a very good agreement between experimental results and the results obtained from these models.

Experimental and numerical investigation of the thermomechanical load on a turbine housing in a radial turbocharger

2021 ◽  
pp. 095440702110521
Author(s):  
Shaolin Chen ◽  
Hong Zhang ◽  
Liaoping Hu ◽  
Guangqing He ◽  
Fen Lei ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Temperature Field ◽  
Fatigue Life ◽  
Simulation Analysis ◽  
Simulation Method ◽  
Testing Temperature ◽  
Experimental Results ◽  
Maximum Temperature ◽  
Monitoring Point ◽  
Turbine Housing

The fatigue life of turbine housing is an important index to measure the reliability of a radial turbocharger. The increase in turbine inlet temperatures in the last few years has resulted in a decrease in the fatigue life of turbine housing. A simulation method and experimental verification are required to predict the life of a turbine housing in the early design and development process precisely. The temperature field distribution of the turbine housing is calculated using the steady-state bidirectional coupled conjugate heat transfer method. Next, the temperature field results are considered as the boundary for calculating the turbine housing temperature and thermomechanical strain, and then, the thermomechanical strain of the turbine housing is determined. Infrared and digital image correlations are used to measure the turbine housing surface temperature and total thermomechanical strain. Compared to the numerical solution, the maximum temperature RMS (Root Mean Square) error of the monitoring point in the monitoring area is only 3.5%; the maximum strain RMS error reached 11%. Experimental results of temperature field test and strain measurement test show that the testing temperature and total strain results are approximately equal to the solution of the numerical simulation. Based on the comparison between the numerical calculation and experimental results, the numerical simulation and test results were found to be in good agreement. The experimental and simulation results of this method can be used as the temperature and strain (stress) boundaries for subsequent thermomechanical fatigue (TMF) simulation analysis of the turbine housing.

scholarly journals A fundamental study on the flow characteristics in the boiler furnace (1st report, Experimental results)

1985 ◽  
Vol 51 (465) ◽  
pp. 1574-1581
Author(s):  
Kazuhiro MURAI ◽  
Masayoshi NAKAGAWA ◽  
Takafumi NAKAGAWA ◽  
Masao TAGA ◽  
Koji AKAGAWA
Keyword(s):  
Flow Characteristics ◽  
Experimental Results ◽  
Boiler Furnace ◽  
Fundamental Study

scholarly journals Homotopy pertubation method analysis to MHD flow of a radiative nanofluid with viscous dissipation and ohmic heating over a stretching porous plate

2018 ◽  
Vol 22 (1 Part B) ◽  
pp. 413-422 ◽  
Author(s):  
Hitesh Kumar
Keyword(s):  
Boundary Layer ◽  
Viscous Dissipation ◽  
Reverse Flow ◽  
Ohmic Heating ◽  
Complete Solution ◽  
Porous Plate ◽  
Flow Characteristics ◽  
Mhd Flow ◽  
Future Research ◽  
Layer Flow

An analytical study is performed to explore the flow and heat transfer characteristics of nanofluid (Al2O3-water and TiO3-water) over a linearly stretching porous sheet in the presence of radiation, ohmic heating, and viscous dissipation. Homotopy perturbed method is used and complete solution is presented, the results for the nanofluids velocity and temperature are obtained. The effects of various thermophysical parameters on the boundary-layer flow characteristics are displayed graphically and discussed quantitatively. The effect of viscous dissipation on the thermal boundary-layer is seen to be reverse after a fixed distance from the wall, which is very strange in nature and is the result of a reverse flow. The finding of this paper is unique and may be useful for future research on nanofluid.

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