Paper 5: Research at C.E.R.L. on Turbine Blade Erosion
Water drops shedding from a cascade of turbine fixed blades have been observed under simulated operating conditions in the C.E.R.L. steam tunnel. The sizes and velocities of the water drops are correlated with conditions downstream in the wake of the blades. The results are shown to be in good agreement with observations made in turbines, and are used to predict the extent and pattern of erosion on a following moving blade row. Upon comparison of the predicted pattern with the actual damage to a moving blade it is found that the impacting drops create pits in the metal surface which are smaller in diameter than the water drops. The physical process occurring when a drop impacts on a surface containing a small pit is illustrated by simple laboratory tests. The impact pressure generated in the water drop causes the front face of the drop to accelerate and strike the base of the pit at up to three times the impact velocity of the drop. This fundamental process accounts for the characteristic pitting of eroded surfaces, and also for the changes in erosion rate observed during continuous water drop bombardment of specimens in material test rigs.