The Remodelling of Crewe Machine Shops: The Opus Programme

Author(s):  
P J Lowe

This paper describes BREL's approach to cost effective small batch manufacture through the introduction of group technology machining cells, new computer systems for part programming and manufacturing control, and the standardization of tooling and raw material.

2016 ◽  
Vol 9 (1) ◽  
pp. 80-95
Author(s):  
Agus Sudibyo ◽  
Sardjono Sardjono

Crude palm oil (CPO)is the richest natural plant source of carotenoids in terms of retinol (pro-vitamin A) equivalent, whereas palm oil mill effluent (POME) is generated from palm oil industry that contains oil and carotenes that used to be treated before discharge. Carotenoids are importance in animals and humans for the purpose of the enhancement of immune response, conversion of vitamin A and scavenging of oxygen radicals. This component has different nutritional  functions and benefits to humaan health. The growing interest in the other natural sources of beta-carotene and growing awareness to prevent pollution has stimulated the industrial use of CPO and POME as a raw material for carotenoids extraction. Various technologies of extraction and separation have been developed in order to recover of carotenoids.This article reports on various technologies that have been developed in order to recover of carotenoids from being destroyed in commercial refining of palm oil and effects of some various treatments on the extraction end separation for carotenoid from palm oil and carotenoids concentration. Principally, there are different technologies, and there is one some future which is the use of solvent. Solvent plays important role  in the most technologiest, however the problem of solvents which are used is that they posses potentiaal fire health and environmental hazards. Hence selection of the  most safe, environmentally friendly and cost effective solvent is important to design of alternative extraction methods.Chemical molecular product design is one of the methods that are becoming more popular nowadays for finding solvent with the desired properties prior to experimental testing.ABSTRAKMinyak sawit kasar merupakan sumber karotenoid terkaya yang berasal dari tanaman sawit sebagai senyawa yang sama dengan retinol atau pro-vitamin A; sedangkan limbah pengolahan minyak sawit dihasilkan dari industri pengolahan minyak sawit yang berisi minyak dan karotene yang perlu diberi perlakuan terlebih dahulu sebelum dibuang. Karotenoid merupakan bahan penting yang diperlukan pada hewan dan manusia guna memperkuat tanggapan terhadap kekebalan, konversi ke vitamin A dan penangkapan gugus oksigen radikal. Dengan berkembangnya ketertarikan dalam mencari beta-karotene yang bersumber dari alam lain dan meningkatnya kesadaran untuk mencegah adanya pencemaran lingkungan, maka mendorong suatu industri untuk menggunakan CPO dan POME sebagai bahan baku untuk diekstrak karotenoidnya. Berbagai macam teknologi guna mengekstrak dan memisahkan karotenoid telah dikembangkan untuk mendapatkan kembali karotenoidnya. Makalah ini melaporkan dan membahas berbagai jenis teknologi yang telah dikembangkan guna mendapatkan kembali senyawa karotenoid dari kerusakan di dalam proses pemurnian minyak sawit secara komersial dan pengaruh beberapa perlakuan terhadap ekstrasi dan pemisahan karotenoid dari minyak sawit dan konsentrasi karotenoidnya. Pada prinsipnya, berbagai teknologi yang digunakan untuk mengekstrak dan memisahkan karotenoid terdapat perbedaan, dan terdapat salah satu teknologi yang digunakan untuk esktrasi dan pemisahan karotenoid adalah menggunakan bahan pelarut. Pelarut yang digunakan mempunyai peranan yang penting dalam teknologi ekstrasi; namun pelarut yang digunakan untuk mengekstrak tersebut mempunyai persoalan karena berpotensi mengganggu kesehatan dan membahayakan cemaran lingkungan. Oleh karena itu, pemilihan jenis teknologi yang aman, ramah terhadap lingkungan dan biaya yang efektif untuk penggunaan pelarut merupakan hal penting sebelum dilakukan desain metode/teknologi alternatif untuk esktrasi karotenoid. Pola produk molekuler kimia merupakan salah satu metode yang saat ini menjadi lebih populer untuk mencari pelarut dengan sifat-sifat yang dikehendaki sebelum diujicobakan. Kata kunci :    karotenoid, ekstrasi, pemisahan, teknologi, minyak sawit kasar, limbah industri pengolahan sawit.


2018 ◽  
Vol 27 (4) ◽  
pp. 096369351802700 ◽  
Author(s):  
Mehmet Önal ◽  
Gökdeniz Neşer

Glass reinforced polyester (GRP), as a thermoset polymer composites, dominates boat building industry with its several advantages such as high strength/weight ratio, cohesiveness, good resistance to environment. However, proper recovering and recycling of GRP boats is became a current environmental requirement that should be met by the related industry. In this study, to propose in a cost effective and environmentally friendly way, Life Cycle Assessment (LCA) has been carried out for six scenarios include two moulding methods (namely Hand Lay-up Method, HLM and Vacuum Infusion Method, VIM) and three End-of-Life (EoL) alternatives(namely Extruding, Incineration and Landfill) for a recreational boat's GRP hulls. A case study from raw materials purchasing phase to disposal/recycling stages has been established taking 11 m length GRP boat hull as the functional unit. Analysis show that in the production phase, the impacts are mainly due to the use of energy (electricity), transport and raw material manufacture. Largest differences between the methods considered (HLM and VIM) can be observed in the factors of marine aquatic ecotoxicity and eutrophication while the closest ones are abiotic depletion, ozon layer depletion and photochemical oxidation. The environmental impact of VIM is much higher than HLM due to its higher energy consumption while vacuum infusion method has lower risk than hand lay-up method in terms of occupational health by using less raw material (resin) in a closed mold. In the comparison of the three EoL techniques, the mechanical way of recycling (granule extruding) shows better environmental impacts except terrestrial ecotoxicity, photochemical oxidation and acidification. Among the EoL alternatives, landfill has the highest environmental impacts except ‘global warming potential’ and ‘human toxicity’ which are the highest in extrusion. The main cause of the impacts of landfill is the transportation needs between the EoL boats and the licenced landfill site. Although it has the higher impact on human toxicity, incineration is the second cleaner alternative of EoL techniques considered in this study. In fact that the similar trend has been observed both in production and EoL phases of the boat. It is obvious that using much more renewable energy mix and greener transportation alternative can reduce the overall impact of the all phases considerably.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Lokesh Kumar ◽  
Susanta Kumar Jana

Abstract Sulfur dioxide is considered as an extremely harmful and toxic substance among the air pollutants emitted from the lignite- and other high-sulfur-coal based power plants, old tires processing units, smelters, and many other process industries. Various types of absorbents and desulfurization technologies have been developed and adopted by the industries to reduce the emission rate of SO2 gas. The present paper focuses on the ongoing advances in the development of varieties of regenerative and non-regenerative absorbents viz., Ca-based, Mg-based, Fe-based, Na-based, N2-based, and others along with various FGD technology, viz., wet, dry or semi-dry processes. Additionally, different types of contactors viz., packed column, jet column, spray tower, and slurry bubble columns along with their significant operational and design features have also been discussed. In the existing or newly installed limestone-based FGD plants, an increasing trend of the utilization of newly developed technologies such as limestone forced oxidation (LSFO) and magnesium-enhanced lime (MEL) are being used at an increasing rate. However, the development of low-cost sorbents, particularly suitable solid wastes, for the abatement of SO2 emission needs to be explored sincerely. Many such wastes cause air pollution by way of entrainment of fine particulate matter (PM), groundwater contamination by its leaching, or brings damage to crops due to its spreading onto the cultivation land. One such pollutant is marble waste and in this work, this has been suggested as a suitable substitute to limestone and cost-effective sorbent for the desulfurization of flue gases. The product of this process being sellable in the market or may be used as a raw material in several industries, it can also prove to be an important route of recycling and reuse of one of the air and water-polluting solid wastes.


Forests ◽  
2019 ◽  
Vol 10 (6) ◽  
pp. 483 ◽  
Author(s):  
Aleš Ház ◽  
Michal Jablonský ◽  
Igor Šurina ◽  
František Kačík ◽  
Tatiana Bubeníková ◽  
...  

Lignin has great potential for utilization as a green raw material or as an additive in various industrial applications, such as energy, valuable chemicals, or cost-effective materials. In this study, we assessed a commercial form of lignin isolated using LignoBoost technology (LB lignin) as well as three other types of lignin (two samples of non-wood lignins and one hardwood kraft lignin) isolated from the waste liquors produced during the pulping process. Measurements were taken for elemental analysis, methoxyl and ash content, higher heating values, thermogravimetric analysis, and molecular weight determination. We found that the elemental composition of the isolated lignins affected their thermal stability, activation energies, and higher heating values. The lignin samples examined showed varying amounts of functional groups, inorganic component compositions, and molecular weight distributions. Mean activation energies ranged from 93 to 281 kJ/mol. Lignins with bimodal molecular weight distribution were thermally decomposed in two stages, whereas the LB lignin showing a unimodal molecular weight distribution was decomposed in a single thermal stage. Based on its thermal properties, the LB lignin may find direct applications in biocomposites where a higher thermal resistance is required.


2020 ◽  
Vol 3 (01) ◽  
pp. 32-38
Author(s):  
Uduakobong Okorie ◽  
Ubong Robert ◽  
Ubong Iboh ◽  
Grace Umoren ◽  
Grace Umoren

In this work, the properties of the composite produced from waste carton with various tiger nut fibre contents having cassava starch slurry as binder were investigated. The results obtained showed the ranges of the mean thermal conductivity, bulk density, specific heat capacity, thermal diffusivity, thermal absorptivity, nailability, flexural strength  and compressive strength values to be (0.0447 – 0.0603) Wm-1K-1, (683.62 – 746.32) kgm-3, (1439.811 – 1840.554) J/kg/K, (5.612 - 3.553) 10-8 m2s-1, (25.456 – 31.993) m-1, (23.9 – 100)%, (1.58 – 1.86) MPa and (2.16 – 2.78) MPa respectively between  8.3% and 43.1% of the fibre content.  It was generally observed that with a choice variation in the fibre content, the performance of the developed board can be optimized for structural applications. Hence, instead of discarding the fibre as waste, recycling it can help to provide raw material for the production of cost effective and environmentally friendly materials. This will in turn reduce health risk caused by environmental pollution due to improper waste disposal practice of such material.


1986 ◽  
Vol 21 (1) ◽  
pp. 5-14
Author(s):  
Benjamin G. Walker

The protection of data in computer-based systems is a serious and growing problem. It is one of the most challenging technical problems in the field of computer science today. The objective of this paper is to provide a technical overview of the problem and to suggest some steps that need to be taken to assure progress in the field toward cost-effective systems that provide adequate protection.The Problem: Protecting the privacy of data in computer systems involves establishing safeguards against accidental disclosure as well as protection against a deliberate attack. During system failures and restart procedures errors in coding procedures often cause data to be stored in the wrong files or put sensitive data out on the printer along with diagnostic information intended for maintenance personnel. You have probably had the experience at some time of being wired into someone else's telephone conversation.


REAKTOR ◽  
2019 ◽  
Vol 19 (3) ◽  
pp. 101-110
Author(s):  
Dian Burhani ◽  
Eka Triwahyuni ◽  
Ruby Setiawan

Butanol, a rising star in biofuel, can be produced by two approaches, petrochemically and biologically. Currently, the most promising route for butanol production is by fermentation using Clostridium species through an anaerobic condition. However, similar to other biofuels, feedstock has greatly influenced the production of biobutanol and the search for inexpensive and abundant raw material is an absolute requirement for a cost-effective process. Second-generation biobutanol which is produced from lignocellulosic biomass of agricultural and forestry waste not only meets the requirement but also alleviates competition with food crops and thereby solves the problems of food scarcity from the first generation biobutanol. This paper delivered the latest and update information regarding biobutanol production specifically second-generation biobutanol in terms of production method, recovery, purification, status, and technoeconomic.  Keyword: biobutanol, lignocellulose, purification, recovery, technoeconomic


2019 ◽  
Vol 18 (1) ◽  
Author(s):  
Manuel Nieto-Domínguez ◽  
José Alberto Martínez-Fernández ◽  
Beatriz Fernández de Toro ◽  
Juan A. Méndez-Líter ◽  
Francisco Javier Cañada ◽  
...  

Abstract Background Currently, industrial societies are seeking for green alternatives to conventional chemical synthesis. This demand has merged with the efforts to convert lignocellulosic biomass into value-added products. In this context, xylan, as one of main components of lignocellulose, has emerged as a raw material with high potential for advancing towards a sustainable economy. Results In this study, the recombinant endoxylanase rXynM from the ascomycete Talaromyces amestolkiae has been heterologously expressed in Pichia pastoris and used as one of the catalysts of an enzyme cascade developed to synthesize the antiproliferative 2-(6-hydroxynaphthyl) β-d-xylopyranoside, by transglycosylation of 2,6-dihydroxynaphthalene. The approach combines the use of two fungal xylanolytic enzymes, rXynM and the β-xylosidase rBxTW1 from the same fungus, with the cost-effective substrate xylan. The reaction conditions for the cascade were optimized by a Central Composite Design. Maximal productions of 0.59 and 0.38 g/L were reached using beechwood xylan and birchwood xylan, respectively. For comparison, xylans from other sources were tested in the same reaction, suggesting that a specific optimization is required for each xylan variety. The results obtained using this enzyme cascade and xylan were similar or better to those previously reported for a single catalyst and xylobiose, an expensive sugar donor. Conclusions Beechwood and birchwood xylan, two polysaccharides easily available from biomass, were used in a novel enzyme cascade to synthetize an antiproliferative agent. The approach represents a green alternative to the conventional chemical synthesis of 2-(6-hydroxynaphthyl) β-d-xylopyranoside using a cost-effective substrate. The work highlights the role of xylan as a raw material for producing value-added products and the potential of fungal xylanolytic enzymes in the biomass conversion.


Nanomaterials ◽  
2019 ◽  
Vol 9 (3) ◽  
pp. 380 ◽  
Author(s):  
Diana Rafael ◽  
Fernanda Andrade ◽  
Francesc Martinez-Trucharte ◽  
Jana Basas ◽  
Joaquín Seras-Franzoso ◽  
...  

Hydrogels (HG) have recognized benefits as drug delivery platforms for biomedical applications. Their high sensitivity to sterilization processes is however one of the greatest challenges regarding their clinical translation. Concerning infection diseases, prevention of post-operatory related infections is crucial to ensure appropriate patient recovery and good clinical outcomes. Silver nanoparticles (AgNPs) have shown good antimicrobial properties but sustained release at the right place is required. Thus, we produced and characterized thermo-sensitive HG based on Pluronic® F127 loaded with AgNPs (HG-AgNPs) and their integrity and functionality after sterilization by dry-heat and autoclave methods were carefully assessed. The quality attributes of HG-AgNPs were seriously affected by dry-heat methods but not by autoclaving methods, which allowed to ensure the required sterility. Also, direct sterilization of the final HG-AgNPs product proved more effective than of the raw material, allowing simpler production procedures in non-sterile conditions. The mechanical properties were assessed in post mortem rat models and the HG-AgNPs were tested for its antimicrobial properties in vitro using extremely drug-resistant (XDR) clinical strains. The produced HG-AgNPs prove to be versatile, easy produced and cost-effective products, with activity against XDR strains and an adequate gelation time and spreadability features and optimal for in situ biomedical applications.


2016 ◽  
Vol 15 (3) ◽  
pp. 840-848
Author(s):  
B. Geraats ◽  
M. Parnowska ◽  
L. Kox

Abstract At Linz-Unkel (Germany) sewage treatment plant the first full scale state-of-art EloDry-Pro® plant for sewage sludge has been constructed, consisting of the PYREG® reactor and the EloDry® belt dryer. The system is characterised by small footprint, flexibility, modular design and efficient energy management. The sludge dried using an EloDry® belt dryer undergoes staged combustion using the PYREG® module at around 6,500°C. This reduces the sludge to a fraction of its original volume while disinfecting it and removing micro-pollutants such as pharmaceutical residues. The residual ash, which has a high percentage of plant-available phosphorus, is then supplied to the fertiliser industry as a recycled raw material. The working principle of EloDry-Pro® installation, including heat flows of the system, is presented. The paper describes Pyreg®'s advanced emission control systems, preventing NOx formation and removing harmful substances such as mercury and sulphur. The EloDry-Pro® technology is an innovative and cost-effective approach to decentralised thermal recycling of sewage sludge. Both sewage sludge volumes and transportation costs are reduced by up to 90%, therefore making it a low carbon cost-effective alternative to the transportation of sludge and allowing local sludge processing at plants under 100 k population.


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