scholarly journals Influence of the Printing Nozzle Diameter on Tensile Strength of Produced 3D Models in FDM Technology

2020 ◽  
Vol 24 (3) ◽  
pp. 31-38
Author(s):  
Wojciech Kiński ◽  
Paweł Pietkiewicz

AbstractThe article presents the results of tensile strength tests taking into account the influence of the printing nozzle diameter. The 3D printing method in FDM technology is described. The aim of the research was to investigate the effect of the printing nozzle diameter installed in the head. Samples printed with two types of filling were tested. The obtained results were summarized and compared. The printing time of the samples was compared with a diameter of each nozzle. Based on the strength tests, it can be concluded that the tensile strength of the samples made with the FDM printing technology is proportional to the used printing nozzle diameter.

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Yangwei Wang ◽  
Peilun Lv ◽  
Jian Li ◽  
Liying Yu ◽  
Guodong Yuan ◽  
...  

Purpose This paper aims to propose a suitable atomizing solidification chitosan (CS) gel liquid extrusion molding technology for the three dimensional (3D) printing method, and experiments verify the feasibility of this method. Design/methodology/approach This paper mainly uses experimental means, combined with theoretical research. The preparation method, solidification forming method and 3D printing method of CS gel solution were studied. The CS gel printing mechanism and printing error sources are analyzed on the basis of the CS gel ink printing results, printing performance with different ratios of components by constructing a gel print prototype, experiments evaluating the CS gel printing technology and the effects of the process parameters on the scaffold formation. Findings CS printing ink was prepared; the optimal formula was found; the 3 D printing experiment of CS was completed; the optimal printing parameters were obtained; and the reliability of the forming prototype, printing ink and gel printing process was verified, which allowed for the possibility to apply the 3 D printing technology to the manufacturing of a CS gel structure. Originality/value This study can provide theoretical and technical support for the potential application of CS 3 D printed gels in tissue engineering.


2016 ◽  
Vol 78 (10) ◽  
Author(s):  
Nor Aiman Sukindar ◽  
M. K. A. Ariffin ◽  
B. T. Hang Tuah Baharudin ◽  
Che Nor Aiza Jaafar ◽  
Mohd Idris Shah Ismail

Fused deposition modeling (FDM) is one of the Rapid Prototyping (RP) technologies. The 3D Printer has been widely used in the fabrication of 3D products. One of the main issues has been to obtain a high quality for the finished parts. The present study focuses on the effect of nozzle diameter in terms of pressure drop, geometrical error as well as extrusion time. While using polylactic acid (PLA) as a material, the research was conducted using Finite Element Analysis (FEA) by manipulating the nozzle diameter, and the pressure drop along the liquefier was observed. The geometrical error and printing time were also calculated by using different nozzle diameters. Analysis shows that the diameter of the nozzle significantly affects the pressure drop along the liquefier which influences the consistency of the road width thus affecting the quality of the product’s finish. The vital aspect is minimizing the pressure drop to be as low as possible, which will lead to a good quality final product. The results from the analysis demonstrate that a 0.2 mm nozzle diameter contributes the highest pressure drop, which is not within the optimum range. In this study, by considering several factors including pressure drop, geometrical error and printing time, a 0.3 mm nozzle diameter has been suggested as being in the optimum range for extruding PLA material using open-source 3D printing. The implication of this result is valuable for a better understanding of the melt flow behavior of the PLA material and for choosing the optimum nozzle diameter for 3D printing.


2020 ◽  
Vol 2020 ◽  
pp. 1-6 ◽  
Author(s):  
Marcin Metlerski ◽  
Katarzyna Grocholewicz ◽  
Aleksandra Jaroń ◽  
Mariusz Lipski ◽  
Grzegorz Trybek ◽  
...  

Three-dimensional printing is a rapidly developing area of technology and manufacturing in the field of oral surgery. The aim of this study was comparison of presurgical models made by two different types of three-dimensional (3D) printing technology. Digital reference models were printed 10 times using fused deposition modelling (FDM) and digital light processing (DLP) techniques. All 3D printed models were scanned using a technical scanner. The trueness, linear measurements, and printing time were evaluated. The diagnostic models were compared with the reference models using linear and mean deviation for trueness measurements with computer software. Paired t-tests were performed to compare the two types of 3D printing technology. A P value < 0.05 was considered statistically significant. For FDM printing, all average distances between the reference points were smaller than the corresponding distances measured on the reference model. For the DLP models, the average distances in the three measurements were smaller than the original. Only one average distance measurement was greater. The mean deviation for trueness was 0.1775 mm for the FDM group and 0.0861 mm for the DLP group. Mean printing time for a single model was 517.6 minutes in FDM technology and 285.3 minutes in DLP. This study confirms that presurgical models manufactured with FDM and DLP technologies are usable in oral surgery. Our findings will facilitate clinical decision-making regarding the best 3D printing technology to use when planning a surgical procedure.


Author(s):  
Tran Linh Khuong ◽  
Zhao Gang ◽  
Muhammad Farid ◽  
Rao Yu ◽  
Zhuang Zhi Sun ◽  
...  

Biomimetic robots borrow their structure, senses and behavior from animals, such as humans or insects, and plants. Biomimetic design is design ofa machine, a robot or a system in engineeringdomain thatmimics operational and/orbehavioral model of a biological system in nature. 3D printing technology has another name as rapid prototyping technology. Currently it is being developed fastly and widely and is applied in many fields like the jewelry, footwear, industrial design, architecture, engineering and construction, automotive, aerospace, dental and medical industry, education, geographic information system, civil engineering, guns. 3D printing technology is able to manufacture complicated, sophisticated details that the traditional processing method cannot manufacture. Therefore, 3D printing technology can be seen as an effective tool in biomimetic, which can accurately simulate most of the biological structure. Fused Deposition Modeling (FDM) is a technology of the typical rapid prototyping. The main content of the article is the focusing on tensile strength test of the ABS-Acrylonitrile Butadiene Styrene material after using Fused Deposition Modeling (FDM) technology, concretization after it’s printed by UP2! 3D printer. The article focuses on two basic features which are Tensile Strength and Determination of flexural properties.


2021 ◽  
Author(s):  
Jiang long Guo ◽  
Hong yi Li ◽  
Kui Zhao ◽  
Meng Zhang ◽  
Jing zhi Ye ◽  
...  

Abstract Purpose To comparethe effectiveness of the three-dimensional (3D) printing technology in the treatment of clavicularfracturebetween experienced and inexperienced orthopedic surgeons. Methods A total of 80 patients with clavicle fracture (from February 2017 to May 2021)were enrolled in our study. Patients were divided randomly into four groups: group A: Patients underwent low-dose CT scan and 3D models were printed before surgeries performed by inexperienced surgeons; group B: Standard-dose CT were taken and 3D models were printed before surgeries performed by experienced surgeons; group C and D: Standard-dose CT were taken in both groups, and the operations were performed differently by inexperienced (group C) and experienced (group D) surgeons. Operation time, blood loss, length of incision and number of intraoperative fluoroscopy were recorded. Results No statistically significant differences were found in age, gender, fracture site and fracture type (P value: 0.23–0.88).Group A showed shorter incision length and less intraoperative fluoroscopy times than group C and D (P value < 0.05). There were no significant differences in blood loss volume, incision length and number of intraoperative time between group A and group B (P value range: 0.11–0.28). The operation time of group A was no longer than that of group C and D (P value range: 0.11 and 0.24). Conclusion The surgical effectiveness of inexperienced surgeons who applied 3D printing technology before clavicular fracture operation were better than those of both inexperienced and experienced surgeons did not use preoperative 3D printing technology.


Author(s):  
Huseyn Elcin

PLGA/HA composite biomaterials are prepared, and 3D printing technology is used to make bone scaffolds that can be implanted in the body. Its performance is tested by in vitro physical and biological methods, and its safety is evaluated by animal experiments. Methods: 3D printing technology was used to print the PLGA/HA composite three-dimensional stent biomaterial, and the tensile strength and bending strength of the stent material were tested with reference to GB/T1040 and GB/T9341 to verify its ability to support the proliferation and differentiation of hMSC. The biological evaluation standard (GB/T16886) evaluates the biocompatibility and biosafety of scaffoldmaterials in vitro and in vivo. Results: The porous 3D scaffold made of PLGA/HA composite material was successfully fabricated; the mechanical tensile strength and flexuralstrength of the composite material were 38 MPa and 42 MPa respectively, which were5.35 times and 5.25 times that of normal human cartilage; in vitro cell test It is proved that the 3D scaffold can support the proliferation and differentiation of hMSC into chondrocytes. The results of the biosafety test show that the scaffold meets the national medical device biological evaluation standards.


2020 ◽  
Vol 65 (1) ◽  
pp. 38-46
Author(s):  
Muammel M. Hanon ◽  
Róbert Marczis ◽  
László Zsidai

Fused Deposition Modelling (FDM) is presently the most common utilized 3D printing technology. Since this printing technology makes the bodies anisotropic, therefore, investigate the process with different settings is worthwhile. Tensile test specimens of two plastics have been carried out to examine the mechanical properties. Polylactic acid (PLA) and High Temperature PLA (HT-PLA) are the used materials for this purpose. A total of seventy-two test pieces of the two used polymers were printed and evaluated. Three parameters were examined in twelve different settings when printing the tensile test specimens. The considered settings are; six raster directions, three build orientations and two filling factors. The differences in stress-strain curves, tensile strength values and elongation at break were compared among the tested samples. The broken specimens after the tensile test are illustrated, which gave insight into how the test pieces printed with different parameters were fractured. The optimum printing setting is represented at crossed 45/−45° raster direction, X orientation and 100 % fill factor, where the highest tensile strength of 59.7 MPa at HT-PLA and the largest elongation of about 3.5 % at PLA were measured.


Author(s):  
A.P. Voroshilin ◽  
◽  
V.N. Rozhkov ◽  
P.A. Ukhov ◽  
◽  
...  

The article identifies promising areas of application of additive technologies in the production of parts and elements of aviation equipment (AT), the main tasks that need to be solved when implementing them (during the implementation process). The features of the application of laser scanning for non-destructive quality control of aircraft parts manufactured using modern additive technologies are considered. The possibility of controlling deviations in the shape and size of parts of aircraft manufactured using 3D printing technology from their 3D models by stationary and portable scanners (for example, an adapter for the air conditioning and ventilation system of an aircraft) is shown.(is represented) The article presents the main operations of the technological process of laser scanning using modern technical and software tools, the process of laser scanning of the AT part using the FARO Arm mobile CMM is implemented.


Mechanik ◽  
2019 ◽  
Vol 92 (4) ◽  
pp. 285-287 ◽  
Author(s):  
Marcin Snopczyński ◽  
Jarosław Kotliński ◽  
Ireneusz Musiałek

With the development of 3D printing technology, there is a development in the use of new printing materials. In practice, it often happens that the constructor does not have full data about the material that he wants to use. The article presents the results of tests of tensile strength of samples printed using the FDM method. 3D printing using the FDM method is widespread, however, the properties of the materials used in this method are still not fully understood. The aim of the research was to obtain information on strength parameters that form the basis for further analyzes.


2020 ◽  
Vol 7 (3) ◽  
pp. 85-92
Author(s):  
Eduard Liciu ◽  
Maria Miruna Mihai ◽  
Ștefana Carp ◽  
Laura Popa ◽  
Camelia Vreme ◽  
...  

The evolution of modern medicine, in its continuous developing process, is highly connected with the progress achieved in the medical branch of technology. Regarding the surgical specialties, the technological progress breakthroughs may determine the appearance of new diagnosis techniques, but also shape innovative treatments, leading to superior therapeutic results. In the surgical treatment as a whole, an essential role is played by the Medical Imagistics. They either offer the much-needed visual support in order to reach an accurate diagnosis, or guide the surgeon in choosing a certain type of intervention. The importance of Imagistics is indisputable. It has also been proven so in intraoperatory guidance and monitoring the patient in post-surgery. In the evolution of medical Imagistics, after the transition to digital imaging, followed by graphic 3D reconstructions based on CT and MRI data, we find ourselves contemporary with a new turning point announcing a technological revolution: the transition from virtual 3D models to tangible 3D replica. Since the beginning, the 3D printing technology has been of great importance to the field of medical research and, once the technique gained popularity, it became a modern tool for many medical specialties, in particular for cranio-maxillofacial surgery, orthopedics, oncology, neurosurgery. The 3D printing technology managed to transgress dated barriers by facilitating the manufacturing of implants or implement new treatments in regenerative medicine. The purpose of this original paper is to present our 3D printing work protocol and general conclusions after 5 years of implementing 3D printing in pediatric orthopedics.  


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