scholarly journals Utilization of tailings in cement and concrete: A review

2019 ◽  
Vol 26 (1) ◽  
pp. 449-464 ◽  
Author(s):  
Mifeng Gou ◽  
Longfei Zhou ◽  
Nathalene Wei Ying Then

AbstractOne of the advantages of cement and the cement concrete industry in sustainability is the ability to utilize large amounts of industrial solid wastes such as fly ash and ground granulated blast furnace slag. Tailings are solid wastes of the ore beneficiation process in the extractive industry and are available in huge amounts in some countries. This paper reviews the potential utilization of tailings as a replacement for fine aggregates, as supplementary cementitious materials (SCMs) in mortar or concrete, and in the production of cement clinker. It was shown in previous research that while tailings had been used as a replacement for both fine aggregate and cement, the workability of mortar or concrete reduced. Also, at a constant water to cement ratio, the compressive strength of concrete increased with the tailings as fine aggregate. However, the compressive strength of concrete decreased as the replacement content of the tailings as SCMs increased, even whentailings were ground into smaller particles. Not much research has been dedicated to the durability of concrete with tailings, but it is beneficial for heavy metals in tailings to stabilize/solidify in concrete. The clinker can be produced by using the tailings, even if the tailings have a low SiO2 content. As a result, the utilization of tailings in cement and concrete will be good for the environment both in the solid waste processing and virgin materials using in the construction industry.

Materials ◽  
2020 ◽  
Vol 13 (19) ◽  
pp. 4248
Author(s):  
Xingxing Li ◽  
Ying Ma ◽  
Xiaodong Shen ◽  
Ya Zhong ◽  
Yuwei Li

The utilization of coral waste is an economical way of using concrete in coastal and offshore constructions. Coral waste with more than 96% CaCO3 can be ground to fines and combined with supplementary cementitious materials (SCMs) such as fly ash, silica fume, granulated blast furnace slag in replacing Portland cement to promote the properties of cement concrete. The effects of coral sand powder (CSP) compared to limestone powder (LSP) blended with SCMs on hydration and microstructure of mortar were investigated. The result shows CSP has higher activity than LSP when participating in the chemical reaction. The chemical effect among CSP, SCMs, and ordinary Portland cement (OPC) results in the appearance of the third hydration peak, facilitating the production of carboaluminate. CSP-SCMs mortar has smaller interconnected pores on account of the porous character of CSP as well as the filler and chemical effect. The dilution effect of CSP leads to the reduction of compressive strength of OPC-CSP and OPC-CSP-SCMs mortars. The synergic effects of CSP with slag and silica fume facilitate the development of compressive strength and lead to a compacted isolation and transfer zone (ITZ) in mortar.


2021 ◽  
Vol 1 (1) ◽  
pp. 1
Author(s):  
Agung Prayogi

Abstract Concrete is the most widely used material throughout the world and innovations continue to be carried out to produce efficient development. Shell charcoal ash and rice husk ash are industrial by-products which have the potential to replace sand for concrete mix, especially in Indragiri Hilir. The research with the title "Effect of Mixture of Rice Husk Ash and Shell Ash Ashes as Substitute for Some Fine Aggregates Against Concrete Compressive Strength" aims to prove the effect of a mixture of shell charcoal ash and husk ash to replace some of the sand to produce maximum compressive strength. Concrete is a mixture of Portland cement, fine aggregate, coarse aggregate, and water. This research uses 5 variations of the mixture to the weight of sand, BSA 0 without a substitute mixture, BSA 1 with a mixture of 5% husk ash and 10% shell charcoal, BSA 2 with a mixture of 5% husk ash and 15% charcoal ash, BSA 3 with a mixture of 5% husk ash and 18% charcoal, BSA 4 with a mixture of 10% husk and 10% charcoal, and BSA 5 with a mixture of 13% husk ash and 10% charcoal ash. SNI method is used for the Job Mix Formula (JMF) mixture in this research. The results of the average compressive strength of concrete at 28 days for JMF of 21.05 MPa, BSA 1 of 23.68 MPa, BSA 2 of 22.23 MPa, BSA 3 of 14.39 MPa, BSA 4 of 13.34 MPa , and BSA 5 of 20.14 MPa. The conclusion drawn from the results of the BSA 1 research with a mixture of 5% husk ash and 15% charcoal ash produced the highest average compressive strength of 23.68 MPa. Abstrak Beton merupakan material paling banyak digunakan diseluruh dunia dan terus dilakukan inovasi untuk menghasilkan pembangunan yang efisien. Abu arang tempurung dan abu sekam padi merupakan hasil sampingan industri yang berpotensi sebagai pengganti pasir untuk campuran beton, khususnya di Indragiri Hilir. Penelitian dengan judul “Pengaruh Campuran Abu Sekam Padi dan Abu Arang Tempurung Sebagai Pengganti Sebagian Agregat Halus Terhadap Kuat Tekan Beton” ini bertujuan membuktikan adanya pengaruh campuran abu arang tempurung dan abu sekam untuk mengganti sebagian pasir hingga menghasilkan kuat tekan maksimum. Beton adalah campuran antara semen portland, agregat halus, agregat kasar, dan air. Penelitian ini menggunakan 5 variasi campuran terhadap berat pasir, BSA 0 tanpa campuran pengganti, BSA 1 dengan campuran 5 % abu sekam dan 10% arang tempurung, BSA 2 dengan campuran 5% abu sekam dan 15% abu arang, BSA 3 dengan campuran 5% abu sekam dan 18% arang, BSA 4 dengan campuran 10% sekam dan 10% arang, dan BSA 5 dengan campuran 13% abu sekam dan 10% abu arang. Metode SNI digunakan untuk campuran Job Mix Formula (JMF)  pada penelitian ini. Hasil rata-rata kuat tekan beton pada umur 28 hari untuk JMF sebesar 21,05 MPa, BSA 1 sebesar 23,68 MPa, BSA 2 sebesar 22,23 MPa, BSA 3 sebesar 14,39 MPa, BSA 4 sebesar 13,34 MPa, dan BSA 5 Sebesar 20,14 MPa. Ditarik kesimpulan dari hasil penelitian BSA 1 dengan campuran 5% abu sekam dan 15% abu arang menghasilkan rata-rata kuat tekan tertinggi yaitu sebesar 23,68 MPa.  


10.29007/81v5 ◽  
2018 ◽  
Author(s):  
Ashika Shah ◽  
Indrajit Patel ◽  
Jagruti Shah ◽  
Gaurav Gohil

In the production of Self Compacting concrete (SCC), the use of quaternary blend of supplementary cementitious materials (SCM’s) has not found enough applications. For this purpose, an effort has been done to present a mix design for M60 grade and M80 grade SCC with quaternary blending of fly ash(FA), ground granulated blast furnace slag (GGBS), silica fume (SF) in accordance with EFNARC guidelines. Findings: In this study, cement has been replaced with SCM’s from 30% to 50%. Fresh properties of concrete were tested for slump flow, T50 test and U box. The hardened properties of concrete were tested for compressive strength and durability. The tests were performed for 7, 28, 56 and 91 days. The results indicate that the use of quaternary blend has improved the workability, compressive strength and durability properties of specimens than the control specimen. Application: The primary contribution is to fill the congestedreinforcement and increase the durability and life span of the structure.


2020 ◽  
Vol 12 (10) ◽  
pp. 4300
Author(s):  
Andras Fehervari ◽  
Will P. Gates ◽  
Chathuranga Gallage ◽  
Frank Collins

Australia and many other parts of the world face issues of contamination in groundwater and soils by per- and poly-fluoroalkyl substances (PFAS). While the pyrolytic treatment of contaminated soils can destroy PFAS, the resulting heat-treated soils currently have limited applications. The purpose of this study was to demonstrate the usefulness of remediated soils in concrete applications. Using heat-treated soil as a fine aggregate, with a composition and particle size distribution similar to that of traditional concrete sands, proved to be a straightforward process. In such situations, complete fine aggregate replacement could be achieved with minimal loss of compressive strength. At high fine aggregate replacement (≥ 60%), a wetting agent was required for maintaining adequate workability. When using the heat-treated soil as a supplementary cementitious material, the initial mineralogy, the temperature of the heat-treatment and the post-treatment storage (i.e., keeping the soil dry) were found to be key factors. For cement mortars where minimal strength loss is desired, up to 15% of cement can be replaced, but up to 45% replacement can be achieved if moderate strengths are acceptable. This study successfully demonstrates that commercially heat-treated remediated soils can serve as supplementary cementitious materials or to replace fine aggregates in concrete applications.


2012 ◽  
Vol 575 ◽  
pp. 100-103 ◽  
Author(s):  
Dong Sheng Shi ◽  
Ping Han ◽  
Zheng Ma ◽  
Jing Bo Wang

In this paper, the experiment about compressive strength of concrete using granulated blast furnace slag as fine aggregate was introduced. In this experiment, granulated blast furnace slag fine aggregates that were produced by two different steel factory and natural river sands that came from two different producing area were been used, and compressive strength of concrete for testing were four levels from ordinary strength level to high strength level. As results, the compressive strength of concrete that used granulated blast furnace slag as fine aggregate increase with increasing of concrete age as good as the concrete used nature river sand. At the early age of 3 days and 7days, whether water-cement ratio, the compressive strength of concrete using slag fine aggregate is always lower than concrete using river sand. At the long age of 91 days, the compressive strength of concrete using slag fine aggregate exceed the concrete using river sand when water-cement ratio was greater than 30%. The compressive strength of concrete using granulated blast furnace slag as fine aggregate can exceed 80N/mm2, the granulated blast furnace slag can be used in high-strength concrete.


2021 ◽  
Vol 2 (1) ◽  
pp. 46-54
Author(s):  
Neti Rahmawati ◽  
Irwan Lakawa ◽  
Sulaiman Sulaiman

Concrete is one of the most widely used building materials today interms of physical construction. Concrete is made from a mixture offine, coarse aggregate, cement, and water with a certain ratio, aswell as materials that are usually added to the concrete mixtureduring or during mixing, to changing the properties of concrete tomake it more suitable in certain jobs and more economical, can alsobe added with certain other mixed materials as needed if deemednecessary. Seashells can be used to mix concrete. This study aims todetermine whether the addition of shells aggregate shells in aconcrete mixture can affect the mechanical properties of concrete.The specimens used are in the form of cubes with a size of 15cm x 15cm x 15 cm, consisting of additional concrete coarse and fineaggregate with shell substitution percentage of 0%, 15%, 20% with atotal sample of 45, with the planned concrete quality of K225. Theuse of sea shells in increasing the compressive strength of concrete isbetter used as fine aggregate than coarse aggregate. The use of seashells as a substitute for fine aggregates achieves maximum resultsat 20% composition.


2018 ◽  
Vol 4 (7) ◽  
pp. 1542 ◽  
Author(s):  
Valiollah Azizifar ◽  
Milad Babajanzadeh

This paper investigates the capability of utilizing Multivariate Adaptive Regression Splines (MARS) and Gene Expression Programing (GEP) methods to estimate the compressive strength of self-compacting concrete (SCC) incorporating Silica Fume (SF) as a supplementary cementitious materials. In this regards, a large experimental test database was assembled from several published literature, and it was applied to train and test the two models proposed in this paper using the mentioned artificial intelligence techniques. The data used in the proposed models are arranged in a format of seven input parameters including water, cement, fine aggregate, specimen age, coarse aggregate, silica fume, super-plasticizer and one output. To indicate the usefulness of the proposed techniques statistical criteria are checked out. The results testing datasets are compared to experimental results and their comparisons demonstrate that the MARS (R2=0.98 and RMSE= 3.659) and GEP (R2=0.83 and RMSE= 10.362) approaches have a strong potential to predict compressive strength of SCC incorporating silica fume with great precision. Performed sensitivity analysis to assign effective parameters on compressive strength indicates that age of specimen is the most effective variable in the mixture.


2020 ◽  
Vol 27 (3) ◽  
pp. 45-60
Author(s):  
Muataz Nayel ◽  
Ammar Khazaal ◽  
Waleed Alabdraba

Recently, the constructions industry begins to make concrete more sustainable, side by side, with making its high performance. This paper aims to investigate the effect of (Metakaolin and Micro Silica) when they replace cement by (8, 12 and 16) % and (6, 9 and 12) % respectively, recycled steel slag when replaces fine aggregate by (10, 20 and 30) %, and recycled mosaic tiles when replaces coarse aggregate by (33.33, 66.67 and 100) % each one another on the slump, density, absorption and compressive strength of concrete. The experimental results showed that the maximum reduction ratio of cement reach (17%) (8% of metakaolin and 9% Micro Silica) while the optimum percentage of mosaic tiles and steel slag is (100%) and (20%) respectively. The optimum percentages obtained are combining to produce three basic green mixes: 1) 17% (8% of Metakaolin and 9% of Micro Silica) only, (2) A mix containing 17% of (Metakaolin and of Micro Silica) plus 100% of recycled mosaic, (3) 17% of (Metakaolin and Micro Silica), 100% of recycled mosaic and 20% of slag. Compressive strength at (7, 28, and 60) days, modulus of rupture at (28) days, absorption, fresh and hardened density are investigated. The best improvement in compressive strength compared with reference concrete was recorded (20.06, 10.855 and 9.983) % at (7, 28 and 60) days respectively for the mix containing (17% of cementitious materials plus 100% of recycled mosaic) while the ultimate flexure strength (24) % appeared in green mix containing (17% of cementitious materials, 100% of recycled mosaic and 20% of slag). Generally, an inverse relationship between density and absorption in all trail mixes which are conducted


2013 ◽  
Vol 795 ◽  
pp. 356-359 ◽  
Author(s):  
Mohd Irwan Juki ◽  
Mazni Awang ◽  
Mahamad Mohd Khairil Annas ◽  
Koh Heng Boon ◽  
Norzila Othman ◽  
...  

This paper describes the experimental investigation of relationship between splitting tensile strength and flexural strength with the compressive strength of concrete containing waste PET as fine aggregates replacement. Waste PET was reprocesses and used as the artificial fine aggregate at the replacement volume of 25%, 50% and 75%, Cylindrical and prism specimens were tested to obtain the compressive, splitting tensile and flexural strength at the age of 28 days. Based on the investigation, a relationship for the prediction of splitting tensile and flexural strength was derived from the compressive strength of concrete containing waste PET as fine agglegate replacement.


Sign in / Sign up

Export Citation Format

Share Document