Numerical Modeling of Unsteady Oil Film Motion Characteristics in Bearing Chambers

2015 ◽  
Vol 32 (3) ◽  
Author(s):  
Jingyu Zhao ◽  
Zhenxia Liu ◽  
Yaguo Lu ◽  
Jianping Hu
Keyword(s):  
Film Thickness ◽  
Theoretical Study ◽  
Rotation Speed ◽  
Three Dimensional ◽  
Lubricating Oil ◽  
Flow State ◽  
Oil Film ◽  
Model Based ◽  
Oil Flow ◽  
Motion Characteristics

AbstractTo obtain motion characteristics of the lubricating oil film on the aero-engine bearing chamber wall, a complete mathematical model based on theoretical study to solve three-dimensional unsteady oil film motion was established. On the basis of verifying the rationality of the computational model, the variations of the oil film thickness, velocity and temperature with the rotation speed and lubricating oil flow were analyzed and studied. The numerical results show that the following: In the stable oil film flow state, the oil film thickness shows a decreasing trend with increase in rotation speed and an increasing trend with increase in the lubricating oil flow. Particularly, comparison with the experimental work shows that the proposed numerical model based on theoretical study to solve unsteady oil film motion is a valuable technical means for the study of oil film movement mechanism and the design of actual bearing chamber.

Numerical Simulation on Oil-Flow-State of Gap Oil Film in Sector Cavity Multi-Pad Hydrostatic Thrust Bearing

2010 ◽  
Vol 37-38 ◽  
pp. 743-747
Author(s):  
Xiao Dong Yu ◽  
Xiu Li Meng ◽  
Hui Jiang ◽  
Xiao Zhong Lou ◽  
Bo Wu ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Laminar Flow ◽  
Critical Speed ◽  
Thrust Bearing ◽  
Lubricating Oil ◽  
Good Effect ◽  
Critical Flow ◽  
Flow State ◽  
Oil Film ◽  
Oil Flow

Hydrostatic thrust bearing lubrication is significantly affected by the oil flow state of gap oil film, but it can not be measured by experiment and analysis. For this problem, the oil flow state of gap oil film in sector cavity multi-pad hydrostatic thrust bearing during rotation was simulated by using computational fluid dynamics, lubricating theory, and Finite Element Method. Laminar model and κ-ε turbulence model were adopted to model incompressible steady equations, and the equations were discreted by using Finite Volume Method and Second-order Finite Difference. By comparing the calculated results of numerical simulation and semi-empirical theoretical equation, the numerical simulation is proved feasible in oil film state analysis parameter prediction, which can overcome the deficiency of single model and get good effect. Streamlines and velocity vectors show that the lubricating oil flow in the resistive oil edges and oil cavities are laminar flow under the conditions of speed and flow in less than a certain value, while the flow and speed are more than a certain value, the lubricating oil flow in the resistive oil edges is also laminar flow, but the lubricating oil flow in the oil cavities is turbulent flow, then determines critical flow and critical speed. The critical flow and critical speed were determined, it provides a theoretical basis of the temperature field and thermal field deformation calculation.

Analysis on Influence of Oil Film Thickness on Temperature Field of Heavy Hydrostatic Bearing in Variable Viscosity Condition

2011 ◽  
Vol 239-242 ◽  
pp. 1418-1421 ◽  
Author(s):  
Yan Qin Zhang ◽  
Xiao Qiu Xu ◽  
Xiao Dong Yang ◽  
Hong Mei Li ◽  
Hui Jiang ◽  
...  
Keyword(s):  
Temperature Field ◽  
Film Thickness ◽  
Temperature Rise ◽  
Variable Viscosity ◽  
Lubricating Oil ◽  
Engineering Practice ◽  
Flow State ◽  
Oil Film ◽  
Hydrostatic Bearing ◽  
Nc Machine

According to the problem of the influence of oil film thickness on temperature rise for heavy hydrostatic thrust bearing during operation， build viscosity-temperature equation of lubricating oil film and mathematics model of oil film temperature rise of heavy hydrostatic bearing with multiple oil pads, simulate the temperature field of hydrostatic bearing with sector cavity under various oil film thickness using FVM(finite volume method), and reveal the influence law of oil film thickness of temperature rise for hydrostatic bearing. The results show that temperature distribution of hydrostatic bearing is much the same under various oil film thicknesses, but the influence of oil film thickness of temperature rise for hydrostatic bearing is greater. The results of numerical calculations actually response flow state inside hydrostatic bearing ，offer theoretical foundation for the design of hydrostatic bearing in engineering practice, and have important significance in improving operation stability of NC machine.

scholarly journals The Piston Ring-Cylinder Bore Interface Leakage of Bent-Axis Piston Pumps Based on Elastohydrodynamic Lubrication and Rotation Speed

2021 ◽  
Vol 2021 ◽  
pp. 1-16
Author(s):  
Lvjun Qing ◽  
Lichen Gu ◽  
Yan Wang ◽  
Wei Xue ◽  
Zhufeng Lei
Keyword(s):  
Film Thickness ◽  
Piston Ring ◽  
Rotation Speed ◽  
Elastohydrodynamic Lubrication ◽  
Oil Film ◽  
Proposed Model ◽  
Minimum Film Thickness ◽  
Oil Flow ◽  
Discharge Pressure ◽  
Cylinder Bore

The bent-axis piston pump is the core component of electrohydrostatic actuators (EHA) in aerospace applications, and its wear of key friction interfaces is greatly related to the healthy operation of pumps. The leakage of the piston ring-cylinder bore interface (PRCB), as the important part of the return oil flow of the pump house that commonly assesses the wear of key friction interfaces in piston pumps, is changed with the rotation speed. Thus, the wear of key friction interfaces is usually inaccurate by using the leakage of PRCB. In order to obtain the relationship between the PRCB leakage and the rotation speed, an elastohydrodynamic lubrication model is proposed. First, the proposed model includes a minimum film thickness model of PRCB to analyze the dynamic change of oil film of PRCB when subject to the elastohydrodynamic lubrication. After that, a mathematical model of PRCB is induced by combining the minimum film thickness model with the flow equation, which helps produce the effects of the oil film on the leakage of PRCB. The proposed model is verified by numerical simulation and experiment. The results show that the leakage of PRCB has a negative effect on the return oil flow of the pump case in the range of rotation speed of 700–1300 r/min and discharge pressure of 10–20 MPa. Furthermore, the leakage of PRCB is proportional to the rotation speed, but the return oil flow of the pump case is decreased. The effects of rotation speed are enhanced under the high discharge pressure conditions.

Numerical and Experimental Study for Unsteady Oil Film Thickness of the Rotating Cylinder Chamber Wall

2015 ◽  
Vol 137 (12) ◽  
Author(s):  
Zhao Jingyu ◽  
Liu Zhenxia
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
Film Thickness ◽  
Rotation Speed ◽  
Film Formation ◽  
Rotating Cylinder ◽  
Chamber Wall ◽  
Wall Heat Transfer ◽  
Oil Film ◽  
Oil Flow

The oil film thickness on the bearing chamber wall directly affects the wall heat transfer efficiency, so a fundamental study on the motion of oil film on the rotating cylinder has been conducted to this end. On the one hand, the rotating cylinder test rig was designed, and an ultrasonic measurement system was established to measure the dynamic oil film thickness. On the other hand, the unsteady oil film heat and mass transfer movement model was also established, and the numerical simulation to solve oil film motion by using computational fluid dynamic (CFD) commercial software was carried out. Meanwhile, on the basis of study on the oil film formation process and film thickness verification, the oil film distributions on the chamber wall with rotation speed and oil flow rate were analyzed and studied. Results show that the oil film on the rotating chamber wall experiences a development process from the oil film formation to basic stability, about 1.0 s in this paper. And comparison between the numerical and experimental data shows that the maximum error between experimental data and numerical simulation is 7.76%. Moreover, for the oil film distributions in the stable state, oil film thickness shows a trend of decreasing with the increasing of rotation speed, but increasing with the increasing of oil flow rate. The research here will provide the basis for subsequent study of the interaction between oil film motion and the wall heat transfer.

Numerical Simulation on Velocity Profiles of Mill Bearing Lubrication

2010 ◽  
Vol 145 ◽  
pp. 282-286
Author(s):  
Qing Xue Huang ◽  
Jian Mei Wang ◽  
Yu Gui Li ◽  
Li Feng Ma ◽  
Chun Jiang Zhao
Keyword(s):  
Cross Section ◽  
Velocity Profiles ◽  
Flow State ◽  
Oil Film ◽  
Velocity Gradients ◽  
Oil Flow ◽  
The Mathematical Model ◽  
The Relationship ◽  
General Velocity ◽  
Oil Film Pressure

No 460 oil-film bearing oil as the dedicated lubricant is regarded as the incompressible Newtonian fluid. To comprehensively analyze the real oil flow state, the mathematical model on velocity profiles, together with its dimensionless equations, is established, and the calculating program is developed to simulate the 3D velocity profiles and velocity gradients at different oil flow layers. The relationship between velocity profiles and the oil film pressure is discussed, and the velocity tendency is consistent with the general velocity profile of wedge cross section. The conclusions are beneficial to the further study on lubricating performances of heavy contact components and to prolong their service lives.

scholarly journals THREE DIMENSIONAL SIMULATION OF OIL FLOW CHARACTERISTICS IN LUBRICATION SYSTEM OF ROTARY TILLAGE ENGINE

2021 ◽  
pp. 163-172
Author(s):  
Junxiang Gao ◽  
Xiaoliang Gao ◽  
Wei Zou
Keyword(s):  
Pressure Drop ◽  
Three Dimensional ◽  
Flow Characteristics ◽  
Lubricating Oil ◽  
Flow Index ◽  
Lubrication System ◽  
Pump Rotor ◽  
Oil Pump ◽  
Oil Flow ◽  
Dimensional Simulation

Taking the lubrication system of rotary tillage engine as the research object, this paper makes a three-dimensional simulation study on the oil flow characteristics in the lubricating oil passage. The oil supply of the oil pump shall be greater than the circulating oil required by the lubrication system to ensure the lubrication of the rotary cultivator. Lubrication system is an important part to ensure the reliability and durability of rotary cultivator. The key component to achieve its performance is the oil pump. The geometric model of lubricating oil flow field in rotary tiller lubrication system is established by using FLUENT software. The results show that the pressure drop in the lubricating oil passage of the main bearing is the largest under the same working conditions. In the oil passage of the cylinder head, the pressure drop of the front main oil passage is the largest and the oil discharge is the largest. Add 1.6mm oil pump rotor on the basis of the thickness of the original oil pump rotor, the oil flow at the connecting rod nozzle reaches the flow index of the original rotary cultivator, and there is no cylinder pulling phenomenon of the rotary cultivator.

Experimental study on line-contact elastohydrodynamic grease lubrication properties of surface-textured rollers

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Fuqin Yang ◽  
Dexing Hu ◽  
Qianhao Xiao ◽  
Shun Zhao
Keyword(s):  
Film Thickness ◽  
Surface Texture ◽  
Inhibitory Effect ◽  
Lubricating Oil ◽  
Line Contact ◽  
Grease Lubrication ◽  
Content Type ◽  
Oil Film ◽  
Crown Width ◽  
Lubrication Properties

Purpose This paper aims to study line-contact elastohydrodynamic grease lubrication properties of surface-textured rollers as well as the effect of different crown widths (dw) on oil film thickness under textured conditions. Design/methodology/approach The laser processing method was used to make the micro-texture on the surface of GCr15 steel rollers; lithium grease was used as the lubricant, and line-contact elastohydrodynamic grease lubrication experiments under pure sliding conditions were performed on light interference elastohydrodynamic-lubricated experimental table. Findings The results show that the line-contact elastohydrodynamic grease lubrication is closely related to the textured crown width of steel rollers. At low speeds and light loads, texturing has an inevitable inhibitory effect on the formation of the lubricating oil film, and the smaller the width of the crown area, the more obvious the inhibitory effect, which is not conducive to the improvement of the lubrication condition. At high speeds and high loads, the textured roller with dw = 1 mm has the largest oil film thickness and shows better lubrication performance. Originality/value At present, there is little research on the surface texture of line-contact friction pairs. This work explores the effect of different textured crown width on the lubricating properties of line-contact elastohydrodynamic grease lubrication by experiment. It provides a new theoretical basis for the subsequent practical application of surface texture technology.

Application of dynamic mesh technology in the oil film flow simulation for hydrostatic bearing

2019 ◽  
Vol 71 (1) ◽  
pp. 146-153
Author(s):  
Yanqin Zhang ◽  
Zhiquan Zhang ◽  
Xiangbin Kong ◽  
Rui Li ◽  
Hui Jiang
Keyword(s):  
Film Thickness ◽  
Flow Velocity ◽  
Manufacturing Industry ◽  
Dynamic Mesh ◽  
Lubricating Oil ◽  
Thickness Variation ◽  
Content Type ◽  
Oil Film ◽  
Rotating Speed ◽  
Hydrostatic Bearing

Purpose The purpose of this paper was to obtain the lubrication characteristics of heavy hydrostatic bearing in heavy equipment manufacturing industry through theoretical analysis and numerical simulation. Design/methodology/approach This paper discusses the influence of oil film thickness variation on velocity field, outlet-L and outlet-R flow velocity under the hydrostatic bearing running in no-load 0 N, load 400 KN, full load 1,500 KN and rotating speeds of 10 r/min, 20 r/min, 30 r/min, 40 r/min, 50 r/min and 60 r/min, by using dynamic mesh technology and FLUENT software. Findings When the working table rotates clockwise, in the change process of oil film thickness, the fluid flow pattern of the lubricating oil at the edge of the sealing oil is the rule of laminar flow, and the oil cavity has a vortex. The outlet-R flow velocity becomes higher and higher by increasing the bearing load and working table speed, and the flow velocity increases with the decrease in oil film thickness; the outlet-L flow velocity increases with the decrease in oil film thickness under low rotating speed (less than 10 r/min) condition and decreases with the decrease of oil film thickness under high rotating speed (more than 60 r/min) condition. Originality/value The influence of the oil film thickness on the flow state distribution of the oil film was analyzed under different working conditions, and the influence rules of oil film thickness on the flow velocity of hydrostatic bearing oil pad was obtained by using dynamic mesh technology.

scholarly journals Analysis of Dynamic Engaged Characteristics of Wet Clutch in Variable Speed Transmission of a Helicopter

Processes ◽  
2020 ◽  
Vol 8 (11) ◽  
pp. 1474
Author(s):  
Heyun Bao ◽  
Tongjing Xu ◽  
Guanghu Jin ◽  
Wei Huang
Keyword(s):  
Film Thickness ◽  
Bearing Capacity ◽  
Friction Torque ◽  
Rate Of Change ◽  
Lubricating Oil ◽  
Oil Film ◽  
Capacity Model ◽  
Wet Clutch ◽  
Friction Plate

The working principle and motion process of an aviation wet clutch are analyzed. The initial velocity before the friction pair engaged is solved. The transient Reynolds equation is modified, and an oil film bearing capacity model and a micro-convex bearing capacity model are derived. The film thickness equation between N friction pairs and a pressure-plate is derived. A dynamic engaged model of springs, pistons, friction pairs, and pressure plates are established. The torque balance equation is established of two pairs of friction pairs. The friction torque, rate of change in the oil film, and law of relative change in speed are obtained. The results demonstrate that the spring preload and the viscosity of the lubricating oil have a significant influence on the engagement characteristics. Increasing the quality of the friction plate will reduce the time of engagement, whereas the quality of the friction plate has slight effect on the friction torque characteristics and oil film thickness. The initial speed generated by the collision process will reduce the output speed, sharply increase the torque peak at the lock, and increase the shift shock.

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