scholarly journals The properties of slag-silica fume ternary blended mortar with quarry dust

2020 ◽  
Vol 14 (1) ◽  
pp. 6443-6451 ◽  
Author(s):  
Chow Wee Kang ◽  
Cheah Chee Ban ◽  
Oo Chuan Wei ◽  
Part Wei Ken ◽  
Leow Khang Heng

High carbon emissions of manufactured Portland cement in the concrete industry have incurred several interests in reducing the use of Portland cement by partially replacing it with supplementary cementitious materials. Most of which, are by-products from other manufacturing industries. Hence, the main purpose of this study is to investigate the effects of different combinations of ternary blended mortars incorporating supplementary cementitious materials such as Ground Granulated Blast Furnace Slag (GGBS) and Densified Silica Fume (DSF). In this study, mortars were prepared with 100% quarry dust and GGBS was replaced with DSF at 2% step increments up to 16% at a w/b ratio of 0.24. At the same time OPC content was fixed at 50%. The compressive and flexural strength, drying shrinkage, and porosity of mortars were all tested. The results indicated that the increasing DSF content increases; GGBS reduces the superplasticizer dosage for the desired workability of the mortar. The utilization GGBS and DSF has improved the performances ternary blended mortar incorporating quarry dust as a fine aggregate in terms of mechanical strength, drying shrinkage and total porosity tested. The high strength ternary blended mortar incorporating GGBS and DSF exhibited optimum mechanical and durability performance at the OPC:GGBS:DSF ratio of 50:38:12.

Materials ◽  
2020 ◽  
Vol 13 (19) ◽  
pp. 4248
Author(s):  
Xingxing Li ◽  
Ying Ma ◽  
Xiaodong Shen ◽  
Ya Zhong ◽  
Yuwei Li

The utilization of coral waste is an economical way of using concrete in coastal and offshore constructions. Coral waste with more than 96% CaCO3 can be ground to fines and combined with supplementary cementitious materials (SCMs) such as fly ash, silica fume, granulated blast furnace slag in replacing Portland cement to promote the properties of cement concrete. The effects of coral sand powder (CSP) compared to limestone powder (LSP) blended with SCMs on hydration and microstructure of mortar were investigated. The result shows CSP has higher activity than LSP when participating in the chemical reaction. The chemical effect among CSP, SCMs, and ordinary Portland cement (OPC) results in the appearance of the third hydration peak, facilitating the production of carboaluminate. CSP-SCMs mortar has smaller interconnected pores on account of the porous character of CSP as well as the filler and chemical effect. The dilution effect of CSP leads to the reduction of compressive strength of OPC-CSP and OPC-CSP-SCMs mortars. The synergic effects of CSP with slag and silica fume facilitate the development of compressive strength and lead to a compacted isolation and transfer zone (ITZ) in mortar.


2021 ◽  
Vol 28 (3) ◽  
pp. 111-115
Author(s):  
Ameer Baiee ◽  

For sustainability purposes, supplementary cementitious materials (SCMs) are considered essential components for gaining ultra-high strength properties of concrete and mortar. This study experimentally investigates the influence of single, binary, and ternary partial cement replacements of the SCMs on the performance of ultra-high-strength mortar. The investigated SCMs were included ground granulated blast furnace slag (GGBS), densified silica fume (DSF), un-densified silica fume (UDSF), and Fly ash (FA). Three replacements ratios were implemented; 10%, 20%, and 30% in addition to mortar without SCMs to work as a control mix for comparison reasons. 27 mixes were designed to quantify the replacement ratio that explains the best performance, through examining the workability, compressive and tensile strength of each mix. In addition, XRD test was carried out to identify the various decomposition phases of the hardened mortar. The results indicated that binary replacement of 15% GGBS and 15% UDSF exhibited the best performance among all other replacements ratios.


2020 ◽  
Vol 13 ◽  
Author(s):  
Sri Ram Krishna Mishra ◽  
Pradeep Kumar Ghosh ◽  
Manoj Kulshreshtha

Background: The previous studies have focused curing effect of mainly on high strength concrete, where strict supervision is maintained. This study is based upon general purpose concreting work for commercial and residential construction in absence of skilled manpower and supervision. Objective: The objective of this study is to establish a thumb rule to provide 7 days initial curing for maintaining quality for unsupervised concreting irrelevant to type of cement and grading. Methods: In this study concrete samples made with locally available commercial cements were cured for various initial exposure. Results: The results shows that concrete cured after a gap of 4 days from the time of de-moulding have given lowest strength as compared to concrete cured in standard practices i.e. where proper curing protocol had been followed. Conclusion: Initial curing is most important aspect of gaining desired strength. The findings after this study shows that curing affects the strength of concrete in variable grading. Initial curing has great importance for concrete with all types of Portland cement. Concrete with supplementary cementitious materials gives lowest strength initially but results higher strength after 28 days as compared to Portland cement.


Author(s):  
Khashayar Jafari ◽  
Farshad Rajabipour

Supplementary cementitious materials (SCMs) are natural or industrial by-product materials which are used to improve the performance, durability, and sustainability of concrete mixtures. Motivated by the recent reports on shortage of conventional SCMs, impure calcined clays (CCs) are receiving attention as abundant alternative pozzolans for concrete. In this study, a clay slurry resulting from washing aggregates in a commercial sand and gravel pit was investigated. This source clay was dried and calcined, and the properties and pozzolanic performance of the resulting CC was evaluated. It was observed that despite having a large (>50%wt.) inert quartz content, the CC met all ASTM C618-19 (AASHTO M295) requirements for natural pozzolan. A pavement-grade concrete mixture containing 20%CC as a cement replacement (by weight) produced desired workability and fresh and hardened air content. Strength development was slightly below the control. The use of CC improved the durability of concrete with respect to chloride penetration, alkali–silica reaction, and drying shrinkage in comparison with a control (100% Portland cement) mixture. In addition, ternary limestone-calcined clay–cement and slag-calcined clay–cement mortar mixtures showed excellent strength development while replacing nearly 50% of the Portland cement.


2019 ◽  
Vol 26 (1) ◽  
pp. 449-464 ◽  
Author(s):  
Mifeng Gou ◽  
Longfei Zhou ◽  
Nathalene Wei Ying Then

AbstractOne of the advantages of cement and the cement concrete industry in sustainability is the ability to utilize large amounts of industrial solid wastes such as fly ash and ground granulated blast furnace slag. Tailings are solid wastes of the ore beneficiation process in the extractive industry and are available in huge amounts in some countries. This paper reviews the potential utilization of tailings as a replacement for fine aggregates, as supplementary cementitious materials (SCMs) in mortar or concrete, and in the production of cement clinker. It was shown in previous research that while tailings had been used as a replacement for both fine aggregate and cement, the workability of mortar or concrete reduced. Also, at a constant water to cement ratio, the compressive strength of concrete increased with the tailings as fine aggregate. However, the compressive strength of concrete decreased as the replacement content of the tailings as SCMs increased, even whentailings were ground into smaller particles. Not much research has been dedicated to the durability of concrete with tailings, but it is beneficial for heavy metals in tailings to stabilize/solidify in concrete. The clinker can be produced by using the tailings, even if the tailings have a low SiO2 content. As a result, the utilization of tailings in cement and concrete will be good for the environment both in the solid waste processing and virgin materials using in the construction industry.


2005 ◽  
Vol 32 (1) ◽  
pp. 129-143 ◽  
Author(s):  
Nabil Bouzoubaâ ◽  
Benoît Fournier

The data gathered on the current situation of supplementary cementing materials (SCMs) in Canada have shown that around 524 000, 347 000, and 37 000 t of fly ash, ground granulated blast furnace slag (GGBFS), and silica fume were used in cement and concrete applications in 2001, respectively, which represents 11%, 90%, and 185% of the quantity produced. The remaining 10% of GGBFS produced was used in the US, and 17 000 t of silica fume were imported from the US and Norway to meet market demand. Fly ash appears to be the only material that is underused and that represents a potential for increased use of SCMs in Canada. For the GGBFS, the quantity produced can be increased if the demand increases. This investigation has shown, however, that there are policy, technical, and economic barriers to the increased use of SCMs in Canada. Some solutions were proposed to overcome these barriers and are summarized in the conclusions of the paper.Key words: fly ash, slag, silica fume, concrete, blended cement.


Energies ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 8291
Author(s):  
Mays A. Hamad ◽  
Mohammed Nasr ◽  
Ali Shubbar ◽  
Zainab Al-Khafaji ◽  
Zainab Al Masoodi ◽  
...  

The increase in cement production as a result of growing demand in the construction sector means an increase in energy consumption and CO2 emissions. These emissions are estimated at 7% of the global production of CO2. Ultra-high-performance concrete (UHPC) has excellent mechanical and durability characteristics. Nevertheless, it is costly and affects the environment due to its high amount of cement, which may reach 800–1000 kg/m3. In order to reduce the cement content, silica fume (SF) was utilized as a partial alternative to cement in the production of UHPC. Nevertheless, SF is very expensive. Therefore, the researchers investigated the use of supplementary cementitious materials cheaper than SF. Very limited review investigates addressed the impact of such materials on different properties of UHPC in comparison to that of SF. Thus, this study aims to summarize the effectiveness of using some common supplementary cementitious materials, including fly ashes (FA), ground granulated blast furnace slag (GGBS), metakaolin (MK) and rice husk ashes (RHA) in the manufacturing of UHPC, and comparing the performance of each material with that of SF. The comparison among these substances was also discussed. It has been found that RHA is considered a successful alternative to SF to produce UHPC with similar or even higher properties than SF. Moreover, FA, GGBS and MK can be utilized in combination with SF (as a partial substitute of SF) as a result of having less pozzolanic activity than SF.


2017 ◽  
Vol 67 (326) ◽  
pp. 119 ◽  
Author(s):  
Zhengqi Li

The workability, 28-day compressive strength and free drying shrinkage of a very high strength (121-142 MPa) steel micro fiber reinforced portland cement mortar were studied under a combined influence of fine aggregate content and fiber content. The test results showed that an increase in the fine aggregate content resulted in decreases in the workability, 28-day compressive strength and drying shrinkage of mortar at a fixed fiber content. An increase in the fiber content resulted in decreases in the workability and drying shrinkage of mortar, but an increase in the 28-day compressive strength of mortar at a fixed fine aggregate content. The modified Gardner model most accurately predicted the drying shrinkage development of the high strength mortars, followed by the Ross model and the ACI 209R-92 model. The Gardner model gave the least accurate prediction for it was developed based on a database of normal strength concrete.


2018 ◽  
Vol 4 (7) ◽  
pp. 1542 ◽  
Author(s):  
Valiollah Azizifar ◽  
Milad Babajanzadeh

This paper investigates the capability of utilizing Multivariate Adaptive Regression Splines (MARS) and Gene Expression Programing (GEP) methods to estimate the compressive strength of self-compacting concrete (SCC) incorporating Silica Fume (SF) as a supplementary cementitious materials. In this regards, a large experimental test database was assembled from several published literature, and it was applied to train and test the two models proposed in this paper using the mentioned artificial intelligence techniques. The data used in the proposed models are arranged in a format of seven input parameters including water, cement, fine aggregate, specimen age, coarse aggregate, silica fume, super-plasticizer and one output. To indicate the usefulness of the proposed techniques statistical criteria are checked out. The results testing datasets are compared to experimental results and their comparisons demonstrate that the MARS (R2=0.98 and RMSE= 3.659) and GEP (R2=0.83 and RMSE= 10.362) approaches have a strong potential to predict compressive strength of SCC incorporating silica fume with great precision. Performed sensitivity analysis to assign effective parameters on compressive strength indicates that age of specimen is the most effective variable in the mixture.


2018 ◽  
Vol 765 ◽  
pp. 285-289
Author(s):  
Osama Ahmed Mohamed ◽  
Waddah Al Hawat ◽  
Omar Fawwaz Najm

Supplementary cementitious materials such as fly ash, silica fume and ground granulated blast furnace slag (GGBS) have been used widely to partially replace cement in producing self-consolidating concrete (SCC). The production of cement is associated with emission of significant amounts of CO2 and increases the human footprint on the environment. Fly ash, silica fume, and GGBS are recycled industrial by-products that also impart favorable fresh and hardened properties on concrete. This study aims to assess the effect of the amounts of fly ash and silica fume on strength and chloride penetration resistance of concrete. Rapid Chloride Penetration Test (RCPT) was used to assess the ability of SCC to resist ingress of chlorides into concrete. SCC mixes with different dosages of fly ash and silica fume were developed and tested at different curing ages. Test results showed that replacing 20% of cement with fly ash produced the highest compressive strength of 67.96 MPa among all fly ash-cement binary mixes. Results also showed that replacing15% of cement with silica fume produced the highest compressive strength of 95.3 MPa among fly ash-cement binary mixes. Using fly ash and silica fume consistently increased the concrete resistance to chloride penetration at the early ages. Silica fume at all dosages results in low or very low levels of chloride penetration at all curing ages of concrete.


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