scholarly journals Numerical simulation and comparative analysis of pressure drop estimation in horizontal and vertical slurry pipeline

2020 ◽  
Vol 14 (2) ◽  
pp. 6610-6624 ◽  
Author(s):  
Om Parkash Verma ◽  
Arvind Kumar ◽  
Basant Singh Sikarwar

Transportation of solids with water as a carrier in the form of slurry through long length pipelines is widely used by many industries and power plants. The transportation of slurry through vertical pipeline is a challenging task and require modification to overcome the pressure loss and power consumption requirements. In this perspective, numerical simulation of three-dimensional horizontal slurry pipeline (HSPL) and vertical slurry pipeline (VSPL) carrying glass beads solid particulates of spherical diameter 440 µm and density 2,470 kg/m3 is carried out. The 3D computational model for horizontal and vertical slurry pipeline is developed for a pipe of 0.0549 m diameter and analyzed in available commercial software ANSYS Fluent 16. The simulation is conducted by using Eulerian multiphase model with RNG k-ɛ turbulence closure at solid concentration range 10 – 20% (by volume) for mean flow velocities ranging from 1-4 ms-1. It is found that the pressure drop rises for both HSPL and VSPL with escalation in mean flow velocity and solid concentration. The predicted pressure drop in VSPL is found to follow the same pattern as with HSPL but higher in magnitude for all chosen velocity and solid concentration range. The obtained results of predicted pressure drop in HSPL are validated with the available experimental data in the literature. A parametric study is conducted with the aim of visualizing and understanding the slurry flow behavior in HSPL and VSPL. Finally, the results of solid concentration contour, velocity contour, solid concentration profiles, velocity profiles and pressure drop are predicted for both the slurry pipelines.

2018 ◽  
Vol 56 (3) ◽  
pp. 370
Author(s):  
Nguyen Van Thang ◽  
Ha Tien Vinh ◽  
Bui Dinh Tri ◽  
Nguyen Duy Trong

This article carries out the numerical simulation of airflow over three dimensional car models using ANSYS Fluent software. The calculations have been performed by using realizable k-e turbulence model. The external airflow field of the simplified BMV M6 model with or without a wing is simulated. Several aerodynamic characteristics such as pressure distribution, velocity contours, velocity vectors, streamlines, turbulence kinetic energy and turbulence dissipation energy are analyzed in this study. The aerodynamic forces acting on the car model is calculated and compared with other authors.


Author(s):  
Eugen-Dan Cristea ◽  
Pierangelo Conti

The paper presents a three-dimensional (3-D), time-dependent Euler-Lagrange multiphase approach for high-fidelity numerical simulation of strongly swirling, turbulent, heavy dust-laden flows within large-sized cyclone separators, as components of the state-of-art suspension preheaters (SPH) of cement kilns. The case study evaluates the predictive performance of the coupled hybrid 3-D computational fluid dynamics–dense discrete phase model (CFD-DDPM) approach implemented into the commercial general purpose code ANSYS-Fluent R16.2, when applied to industrial cyclone collectors used to separate particles from gaseous streams. The gas (flue gases) flow is addressed numerically by using the traditional CFD methods to solve finite volume unsteady Reynolds-averaged Navier-Stokes (FV-URANS) equations. The multiphase turbulence is modeled by using an option of Reynolds stress model (RSM), namely dispersed turbulence model. The motion of the discrete (granular) phase is captured by DDPM methodology. The twin cyclones of SPH top-most stage have been analyzed extensively both for the overall pressure drop and global collection efficiency, and for the very complex multiphase flow patterns established inside this equipment. The numerical simulation results have been verified and partially validated against an available set of typical industrial measurements collected during a heat and mass balance (H&MB) of the cement kiln.


2018 ◽  
Vol 15 (2) ◽  
pp. 663-665 ◽  
Author(s):  
Nor Aiman Sukindar ◽  
Mohd Khairol Anuar Mohd Ariffin ◽  
B.T. Hang Tuah Baharudin ◽  
Che Nor Aiza Jaafar ◽  
Mohd Idris Shah Ismail

Open-source 3D printer has been widely used for fabricating three dimensional products. However, this technology has some drawbacks that need to be improved such as accuracy of the finished parts. One of the factors affecting the final product is the ability of the machine to extrude the material consistently, which is related to the flow behavior of the material inside the liquefier. This paper observes the pressure drop along the liquefier by manipulating the nozzle die angle from 80° to 170° using finite element analysis (FEA) for polymethylmethacrylate (PMMA) material. When the pressure drop along the liquefier is varied, the printed product also varies, thus providing less accuracy in the finished parts. Based on the FEA, it was found that 130° was the optimum die angle (convergent angle) for extruding PMMA material using open-source 3D printing.


Author(s):  
Puxuan Li ◽  
Steve J. Eckels

Accurate measurements of heat transfer and pressure drop play important roles in thermal designs in a variety of pipes and ducts. In this study, the convective heat transfer coefficient was measured with a semi-local surface average based on Newton’s Law of cooling. Flow and heat transfer data for different Reynolds numbers were collected and compared in a duct with smooth walls. Pressure drop was measured with a pressure transducer from OMEGA Engineering Inc. The experimental results were compared with numerical estimations generated in ANSYS Fluent. Fluent contains the broad physical modeling capabilities needed to model heat transfer and pressure drop in the duct. Thermal conduction and convection in the three-dimensional (3D) duct are simulated together. Special cares for selecting the viscosity models and the near-wall treatments are discussed. The goal of the paper is to find appropriate numerical models for simulating heat conduction, heat convection and pressure drop in the duct with different Reynolds numbers. The relationship between the heat transfer coefficient and Reynolds numbers is discussed. Heat flux and inlet temperature measured in the experiment are applied to the boundary conditions. The study provides the unique opportunity to verify the accuracy of numerical models on heat transfer and pressure drop in ANSYS Fluent.


2012 ◽  
Vol 2012 ◽  
pp. 1-13 ◽  
Author(s):  
Kumar Subramanian ◽  
Günter Wozny

Modelling of the hydrodynamics behaviour of the liquid on the corrugated sheets of packing is studied using three-dimensional, volume-of-fluid (VOF) model that is incorporated in Ansys Fluent 12.0. The flow of three different liquids with different physical properties is modelled. A domain of corrugated sheets of packing resembling the real structured packing with little modifications in the elementary geometry is constructed using ICEM CFD 12.0. The quantitative comparisons of the wetting behavior from the simulations are in good agreement with experiments. Further, the study has been extended to understand the influence of the second corrugated sheet on the flow behavior. The contours from the simulations indicate the liquid hold-up in the crimp of two corrugated sheets, and these results are in good agreement with the earlier experimental studies performed using X-ray tomography in the literature. The result from the simulation shows that even for the high flow rate of around 811 mL/min for silicon-oil (DC5), only 60% of the corrugated sheet has been wetted. Hence, the efficiency of the existing packing can be further increased by increasing the wetted area in the corrugated sheet of packing.


Author(s):  
Kota Matsuura ◽  
Hideaki Monji ◽  
Susumu Yamashita ◽  
Hiroyuki Yoshida

In the decommissioning work of nuclear power plants, it is important to grasp the sedimentation place of molten materials. However, the technique to grasp exactly sedimentation place is not established now. Therefore, the detailed and phenomenological numerical simulation code named JUPITER for predicting the molten core behavior is developed. In the study, visualization experiment and numerical simulation were performed to validate the applicability of the JUPITER to the hydraulic relocation behavior in core internals. The test section used in this experiment simulated the structure of the core internals, such as a control rod and a fuel support piece, simply. The working fluid is water under the atmospheric pressure. The experiment uses a high-speed video camera to visualize the flow behavior. The behavior and the speed of the liquid film in a narrow flow channel is obtained. For the numerical analysis carried out prior to the experiment, the behavior of flow down liquid was shown. The typical behavior was also observed that the tip of a liquid film flowing down splits into.


2021 ◽  
Vol 2120 (1) ◽  
pp. 012010
Author(s):  
J Tan ◽  
N Z Abu Bakar

Abstract The purpose of an airbox is to provide the engine with a clean air flow for combustion. The high velocity of the fluid flow across the airbox will create a pressure drop resulting a decline in the vehicle’s performance. This project collaborates with an Original Equipment Manufacturer (OEM) to develop a numerical simulation model for a new airbox design and to compare its pressure drop with OEM production design. Reducing the pressure drop across the airbox can increase the efficiency of a vehicle, hence, reducing CO2 emissions. This research focuses on the passenger type vehicle as it is the highest source of carbon dioxide (CO2) being emitted for road transportation and these pollutant emissions have also caused many health problems on human. ANSYS Fluent program was used to carry out Computational Fluid Dynamics (CFD) simulation for both OEM and the new design. Then, the same simulation setup was used for the new design. The inlet size of the new design is larger when compared to the OEM design. After analysing both models, it was determined that the main reason behind the pressure loss was caused by the shape of the airbox and turbulent flow inside. The new airbox design shows reduction of 96% in the pressure drop within it and in return, enhancing the performance of the passenger vehicle. This conclude that numerical simulation model is able to provide a good indicator for the designer to choose the best design and proceed with fabrication and conduct actual test, thus saving a lot of prototyping and repeated testing cost.


2016 ◽  
Vol 861 ◽  
pp. 189-194 ◽  
Author(s):  
Zhong Ren ◽  
Xing Yuan Huang

According to the properties of hollow square-typed polymer extrudate, the three dimensional numerical simulation of hollow square-typed polymer extrudate based on gas-assisted extrusion technology was performed by using finite element method. Meanwhile, four different gas-assisted modes imposed on the outer and inner wall of hollow square-type extrudate were considered. The extrudate swell ratios and field distributions, such as pressure drop, velocities and normal stresses of four different gas-assisted modes were obtained and compared with each other. Research results show that the extrudate swell ratios and field distributions of different gas-assisted modes are completely different. For the mode of gas-assisted on the single wall, the extrudate swell or shrink phenomena are large due to the non-symmetric properties of field distributions. For the no gas-assisted mode, although the physical field values are large, the extrudate swell ratio is not large due to the interaction role of both walls. For the mode of gas-assisted on both walls, the physical field values, such as pressure drop, normal velocities and stresses are all diminished, and the extrudate swell phenomenon was completely eliminated.


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