Optimization of ultimate tensile strength of welded Inconel 625 and duplex 2205

2021 ◽  
Vol 15 (1) ◽  
pp. 7715-7728
Author(s):  
S. Madhankumar ◽  
K. Manonmani ◽  
V. Karthickeyan ◽  
N. Balaji

The ultimate strength is an important property of any material for the manufacturing of components. This paper utilized the laser beam welding (LBW), due to its smaller dimension, which produces lesser distortion and process velocity is higher. Inconel 625 alloy and duplex 2205 stainless steel is having higher strength and corrosive resistance properties. Due to the above-mentioned properties, it could be used in oil and gas storage containers, marine and geothermal applications. This research work presents an investigation of various input variable effects on the output variable (ultimate tensile strength) in LBW for dissimilar materials namely, Inconel 625 alloy and duplex 2205 stainless steel. The input variables for this research are the power of a laser, welding speed, and focal position. The experimental runs are developed with the help of design of experiment (DOE) and utilized statistical design expert software. The ultimate tensile strength on different runs is measured using a universal tensile testing machine. Then from a response surface methodology and ANOVA, the optimum value of ultimate tensile strength was determined to maximize the weld joint and bead geometry. Finally, the confirmation test was carried out, it reveals the maximum error of 0.912% with the predicted value. In addition, the microstructure of the weld beads was examined using optical microscopy.

2011 ◽  
Vol 311-313 ◽  
pp. 84-87
Author(s):  
Shao Jiang Lin ◽  
Sai Yu Wang

The present research work concerns the development of TiC reinforced 316L stainless steel composites through powder metallurgical technology and sintered in vacuum. The effect of TiC particle addition and cooling rate on the mechanical properties of 316L stainless steel composites has been investigated. The results show that increasing the cooling rate caused enhancement of ultimate tensile strength and microhardness. However, the elongation to failure of the composites was decreased with the increase of cooling rate. The addition of TiC particle was found to improve the ultimate tensile strength of 316L stainless steel composites. The highest tensile strength was 648 MPa in specimens containing 5wt.% TiC. Further increase in TiC content to 10wt% results in a reduction in tensile strength to 631 MPa.


1999 ◽  
Vol 24 (6) ◽  
pp. 654-657 ◽  
Author(s):  
L. GORDON ◽  
F. A. DYSARZ ◽  
K. T. VENKATESWARA ◽  
A. P. MOK ◽  
R. O. RITCHIE ◽  
...  

A stainless steel external tendon splint was used in repair of cadaver tendons and compared with standard tendon repairs with suture. The splint was combined with a Kessler repair and tested against the Kessler, Becker, and Savage repairs in fresh human cadaver flexor digitorum profundus tendons. Biomechanical testing was done on a tensile testing machine, and load-displacement curves were generated. The repairs using the external tendon splint demonstrated a range of improvement of 32 to 146% in mean maximal tensile strength and a 20 to 185% improvement of mean ultimate tensile strength compared with all other repairs. The external tendon splint is relatively easy to apply to a tendon. The repair is strengthened and becomes capable of withstanding early active range of motion excercises. In vivo testing will be needed to assess the potential clinical usefulness of such a device.


2020 ◽  
Vol 39 (1) ◽  
pp. 340-350
Author(s):  
Mingjing Wang ◽  
Song Zeng ◽  
Huihui Zhang ◽  
Ming Zhu ◽  
Chengxin Lei ◽  
...  

AbstractCorrosion behaviors of 316 stainless steel (316 ss) and Inconel 625 alloy in molten NaCl–KCl–ZnCl2 at 700°C and 900°C were investigated by immersion tests and electrochemical methods, including potentiodynamic polarization and electrochemical impedance spectroscopy. X-ray diffraction and scanning electron microscopy/energy dispersive spectroscopy were used to analyze the phases and microstructures of the corrosion products. Inconel 625 alloy and 316 ss exhibited high corrosion rates in molten chlorides, and the corrosion rates of these two alloys accelerated when the temperature increased from 700°C to 900°C. The results of the electrochemical tests showed that both alloys exhibited active corrosion in chloride molten salt, and the current density of 316 ss in chloride molten salt at 700°C was 2.756 mA/cm−2, which is about three times the value for Inconel 625 alloy; and the values of the charge transfer resistance (Rt) for Inconel 625 were larger than those for 316 ss. The corrosion of these two alloys is owing to the preferred oxidation of Cr in chloride molten salt, and the corrosion layer was mainly ZnCr2O4 which was loose and porous and showed poor adherence to metal.


2021 ◽  
Vol 410 ◽  
pp. 617-623
Author(s):  
Elena N. Gryadynova ◽  
Andrey V. Gorin ◽  
Alexey Yu. Rodichev

The article contains the analysis of thermoplastics used in prototyping machine parts. We used several types of experimental samples with different filling percentages. The equipment on which the experimental studies were carried out is shown. During the experiment, a specialized tensile testing machine was used. The experimental samples were installed in the developed centering device. Normal conditions were observed during the tests. The results of an experimental tensile study of PLA-plastic specimens are presented. The typical stress-strain diagram of an experimental sample is described, which describes the dependence of stress on relative deformation. An equation of the linear dependence of the tensile strength on the percentage of filament filling has been compiled, which makes it possible to determine the tensile strength of the product at any percentage of the filling of the plastic filament. The assessment is adequately verified by Fisher's criterion. Recommendations for filament filling in prototyping machine parts are given.


Author(s):  
Sutrisno ◽  
Rudy Soenoko ◽  
Yudy Surya Irawan ◽  
Teguh Dwi Widodo

This study aims to identify the effect of immersion of coconut fiber in limestone water on surface morphology and tensile strength, including chemical reactions during immersion. Coconut coir fibers were immersed in a solution of limestone water for 0, 4, 8, 12, 16, and 20 hours, with a mass fraction of limestone of 5%, then dried for 1 hour. Coconut fiber was characterized by a single fiber tensile testing machine, Scanning Electron Microscope, X-ray diffractometer, and Fourier transform infrared spectrometer. The results showed that the percentage of 5% with 8 hours of immersion in the fiber had a cleaner surface morphology with a tensile strength of 234.62 MPa. Therefore, as an alternative to improving the characteristics of a single thread, immersion in limestone water needs to be applied.


Author(s):  
Arnaud Blouin ◽  
Mathieu Couvrat ◽  
Félix Latourte ◽  
Julian Soulacroix

In the framework of a pressurized water reactor primary loop replacement, elbows of different types were produced in cast austenitic stainless steel grade Z3CN 20-09 M. For that type of component, acceptance tests to check the sufficient mechanical properties include room and hot temperature tensile tests, following the RCC-M CMS – 1040 and EN 10002 specifications. A large test campaign on standard 10mm diameter specimens was performed and exhibited a high scattering in yield stress and ultimate tensile strength values. As a consequence, some acceptance tensile tests failed to meet the required minimal values, especially the ultimate tensile strength. Optical and electronic microscopy revealed that the low values were due to the presence of very large grain compared to the specimen gage diameter. However, tensile tests strongly rely on the hypothesis that the specimen gage part can be considered as a representative volume element containing a number of grains large enough so that their variation in size and orientation gives a homogeneous response. To confirm the origin of the scattering, a huge experimental tensile test campaign with specimens of different diameters was conducted. In parallel, FE calculations were also performed. From all those results, it was concluded that it was necessary to improve the RCC-M code for that type of test for cast stainless steel: to do so, a modification sheet was sent and is being investigated by AFCEN.


2019 ◽  
Vol 944 ◽  
pp. 193-198
Author(s):  
Tian Yi Wang ◽  
Ren Bo Song ◽  
Heng Jun Cai ◽  
Jian Wen ◽  
Yang Su

The present study investigated the effect of cold rolling reduction on microstructure and mechanical properties of a 204C2 Cr–Mn austenitic stainless steel which contained 16%Cr, 2%Ni, 9%Mn and 0.083 %C). The 204C2 austenitic stainless steels were cold rolled at multifarious thickness reductions of 10%, 20%, 30%,40% and 50%, which were compared with the solution-treated one. Microstructure of them was investigated by means of optical microscopy, X-ray diffraction technique and scanning electron microscopy. For mechanical properties investigations, hardness and tensile tests were carried out. Results shows that the cold rolling reduction induced the martensitic transformation (γ→α ́) in the structure of the austenitic stainless steel. With the increase of the rolling reduction, the amount of strain-induced martensite increased gradually. Hardness, ultimate tensile strength and yield strength increased with the incremental rolling reduction in 204C2 stainless steels, while the elongation decreased. At the thickness reduction of 50%, the specimen obtained best strength and hardness. Hardness of 204C2 stain steel reached 679HV. Ultimate tensile strength reached 1721 MPa. Yield strength reached 1496 MPa.


2014 ◽  
Vol 633-634 ◽  
pp. 63-67
Author(s):  
Ke Ming Liu ◽  
Z.Y. Jiang ◽  
Yong Hua Wang ◽  
Z.B. Chen ◽  
Jing Wei Zhao ◽  
...  

Cu-14Fe and Cu-17Fe alloys were produced by casting and processed into in situ composites by hot and cold deformation, and intermediate heat treatment. The microstructures were investigated by using a scanning electron microscope and an optical microscope. The electrical conductivity was evaluated by using a digital micro-ohmmeter. The tensile strength was measured by using an electronic tensile-testing machine. The results show that there are similar cast and deformation microstructures in Cu-14Fe and Cu-17Fe. The tensile strength of deformation-processed Cu-17Fe in situ composite is much higher than that of Cu-14Fe, while the conductivity of deformation-processed Cu-17Fe in situ composite is slightly lower than that of Cu-14Fe at the same cold deformation strain. The Cu-17Fe in situ composite produced by using proper thermo-mechanical processing possesses a good combination of tensile strength and electrical conductivity.


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