scholarly journals Rubber as an advanced structural material for thermal conditioning system interfaces

2021 ◽  
Vol 2021 (1) ◽  
pp. 68-76
Author(s):  
M. Khorolskyi ◽  
◽  
S. Bigun ◽  

In integrated launch vehicles, one of the systems responsible for successful launch preparation and support is a ground thermal conditioning system supplying low-pressure thermostatic air to the “dry” compartments and head blocks of a launch vehicle. To connect the thermal conditioning system to the launch vehicle, a special interface is used. The proper functioning of the interface is critical to the reliability of the ground equipment of the system, the launch vehicle, and the space complex as a whole. This article describes key requirements to the interfaces of the thermal conditioning system and the drawbacks of their existing designs. The article proposes a new concept of interface design, according to which the pipeline of the ground thermal conditioning system is connected to the inlet tube of the launch vehicle via a corrugated rubber hose composed of three basic parts. The hose is attached to the inlet tube of the launch vehicle with the help of a metal lock/unlock device. The proposed solution provides good air tightness, ease of operation, easy multiple connections to the launch vehicle at different angles, and an automatic disconnection at launch or a manual disconnection in the case of a cancelled launch. Using rubber, which is a high-elasticity structural material, in the manufacturing of hoses makes it possible to minimise the effort required to disconnect the interface from the launch vehicle. In a high elasticity state, rubber can absorb and dissipate mechanical energy over a wide range of temperatures, which precludes the vibration caused by the engine operation from being transmitted to the ground thermal conditioning system. The article presents the key properties of rubber used as a structural material and its features to be considered in the design of similar devices. In contrast to metal, which shows two types of deformation (elastic and plastic), rubber can exhibit three types (elastic, superelastic, and plastic). During the design of interfaces, two types of deformation were taken into account: elastic and superelastic. Experimental tests of the interface presented in the article showed its full compliance with the requirements specification.

Author(s):  
Mirko Baratta ◽  
Stefano d’Ambrosio ◽  
Daniela Misul ◽  
Ezio Spessa

An experimental investigation and a burning-rate analysis have been performed on a production 1.4 liter CNG (compressed natural gas) engine fueled with methane-hydrogen blends. The engine features a pent-roof combustion chamber, four valves per cylinder and a centrally located spark plug. The experimental tests have been carried out in order to quantify the cycle-to-cycle and the cylinder-to-cylinder combustion variation. Therefore, the engine has been equipped with four dedicated piezoelectric pressure transducers placed on each cylinder and located by the spark plug. At each test point, in-cylinder pressure, fuel consumption, induced air mass flow rate, pressure and temperature at different locations on the engine intake and exhaust systems as well as ‘engine-out’ pollutant emissions have been measured. The signals correlated to the engine operation have been acquired by means of a National Instruments PXI-DAQ system and a home developed software. The acquired data have then been processed through a combustion diagnostic tool resulting from the integration of an original multizone thermodynamic model with a CAD procedure for the evaluation of the burned-gas front geometry. The diagnostic tool allows the burning velocities to be computed. The tests have been performed over a wide range of engine speeds, loads and relative air-fuel ratios (up to the lean operation). For stoichiometric operation, the addition of hydrogen to CNG has produced a bsfc reduction ranging between 2 to 7% and a bsTHC decrease up to the 40%. These benefits have appeared to be even higher for lean mixtures. Moreover, hydrogen has shown to significantly enhance the combustion process, thus leading to a sensibly lower cycle-to-cycle variability. As a matter of fact, hydrogen addition has generally resulted into extended operation up to RAFR = 1.8. Still, a discrepancy in the abovementioned conclusions was observed depending on the engine cylinder considered.


Processes ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 303
Author(s):  
Lingdi Tang ◽  
Shouqi Yuan ◽  
Yue Tang ◽  
Zhijun Gao

The impulse water turbine is a promising energy conversion device that can be used as mechanical power or a micro hydro generator, and its application can effectively ease the current energy crisis. This paper aims to clarify the mechanism of liquid acting on runner blades, the hydraulic performance, and energy conversion characteristics in the runner domain of an impulse water turbine with a splitter blade by using experimental tests and numerical simulations. The runner was divided into seven areas along the flow direction, and the power variation in the runner domain was analyzed to reflect its energy conversion characteristics. The obtained results indicate that the critical area of the runner for doing the work is in the front half of the blades, while the rear area of the blades does relatively little work and even consumes the mechanical energy of the runner to produce negative work. The high energy area is concentrated in the flow passage facing the nozzle. The energy is gradually evenly distributed from the runner inlet to the runner outlet, and the negative energy caused by flow separation with high probability is gradually reduced. The clarification of the energy conversion performance is of great significance to improve the design of impulse water turbines.


Energies ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1890
Author(s):  
Monika Rdest ◽  
Dawid Janas

This perspective article describes the application opportunities of carbon nanotube (CNT) films for the energy sector. Up to date progress in this regard is illustrated with representative examples of a wide range of energy management and transformation studies employing CNT ensembles. Firstly, this paper features an overview of how such macroscopic networks from nanocarbon can be produced. Then, the capabilities for their application in specific energy-related scenarios are described. Among the highlighted cases are conductive coatings, charge storage devices, thermal interface materials, and actuators. The selected examples demonstrate how electrical, thermal, radiant, and mechanical energy can be converted from one form to another using such formulations based on CNTs. The article is concluded with a future outlook, which anticipates the next steps which the research community will take to bring these concepts closer to implementation.


2021 ◽  
pp. 28-32
Author(s):  
VALERIY L. CHUMAKOV ◽  

The paper shows some ways to improve the environmental characteristics of a diesel engine using gaseous hydrocarbon fuel and operating the engine in a gas-diesel cycle mode. Some possibilities to reduce toxic components of exhaust gases in a gas-diesel engine operating on liquefi ed propane-butane mixtures have been studied. Experiments carried out in a wide range of load from 10 to 100% and speed from 1400 to 2000 rpm showed that the gas-diesel engine provides a suffi ciently high level of diesel fuel replacement with gas hydrocarbon fuel. The authors indicate some eff ective ways to reduce the toxicity of exhaust gases. The engine power should be adjusted by the simultaneous supply of fuel, gas and throttling the air charge in the intake manifold. This method enriches the fi rst combusting portions to reduce nitrogen oxides and maintains the depletion of the main charge within the fl ammability limits of the gas-air charge to reduce carbon monoxide and hydrocarbons. The authors found that when the engine operates in a gas-diesel cycle mode, the power change provides a decrease in nitrogen oxide emissions of gas-diesel fuel only due to gas supply in almost the entire load range as compared to the pure diesel. At high loads (more than 80%) stable engine operation is ensured up to 90% of diesel fuel replaced by gas. Even at 10% of diesel fuel used the concentration of nitrogen oxides decreases by at least 15…20% as compared with a diesel engine in the entire load range. However, there is an increased emission of hydrocarbons and carbon monoxide in the exhaust gases. Further experimental studies have shown that optimization of the gas diesel regulation can reduce the mass emission of nitrogen oxides contained in exhaust gases in 2…3 times and greatly reduce the emission of incomplete combustion products – carbon monoxide and hydrocarbons.


2017 ◽  
Vol 12 (1) ◽  
pp. 29-34 ◽  
Author(s):  
Mica R. Endsley

The concept of different levels of automation (LOAs) has been pervasive in the automation literature since its introduction by Sheridan and Verplanck. LOA taxonomies have been very useful in guiding understanding of how automation affects human cognition and performance, with several practical and theoretical benefits. Over the past several decades a wide body of research has been conducted on the impact of various LOAs on human performance, workload, and situation awareness (SA). LOA has a significant effect on operator SA and level of engagement that helps to ameliorate out-of-the-loop performance problems. Together with other aspects of system design, including adaptive automation, granularity of control, and automation interface design, LOA is a fundamental design characteristic that determines the ability of operators to provide effective oversight and interaction with system autonomy. LOA research provides a solid foundation for guiding the creation of effective human–automation interaction, which is critical for the wide range of autonomous and semiautonomous systems currently being developed across many industries.


2015 ◽  
Vol 4 (2) ◽  
pp. 149-154 ◽  
Author(s):  
A. M. Prystai ◽  
V. O. Pronenko

Abstract. The study of the deep structure of the Earth's crust is of great interest for both applied (e.g. mineral exploration) and scientific research. For this the electromagnetic (EM) studies which enable one to construct the distribution of electrical conductivity in the Earth's crust are of great use. The most common method of EM exploration is magnetotelluric sounding (MT). This passive method of research uses a wide range of natural geomagnetic variations as a powerful source of electromagnetic induction in the Earth, producing telluric current variations there. It includes the measurements of variations of natural electric and magnetic fields in orthogonal directions at the surface of the Earth. By this, the measurements of electric fields are much more complicated metrological processes, and, namely, they limit the precision of MT prospecting. This is especially complicated at deep sounding when measurements of long periods are of interest. The increase in the accuracy of the electric field measurement can significantly improve the quality of MT data. Because of this, the development of a new version of an instrument for the measurements of electric fields at MT – both electric field sensors and the electrometer – with higher levels relative to the known instrument parameter level – was initiated. The paper deals with the peculiarities of this development and the results of experimental tests of the new sensors and electrometers included as a unit in the long-period magnetotelluric station LEMI-420 are given.


Author(s):  
Salim El Bouzidi ◽  
Marwan Hassan ◽  
Jovica Riznic

Nuclear steam generators are critical components of nuclear power plants. Flow-Induced Vibrations (FIV) are a major threat to the operation of nuclear steam generators. The two main manifestations of FIV in heat exchangers are turbulence and fluidelastic instability, which would add mechanical energy to the system resulting in great levels of vibrations. The consequences on the operation of steam generators are premature wear of the tubes, as well as development of cracks that may leak radioactive heavy water. This paper investigates the effect of tube support clearance on crack propagation. A crack growth model is used to simulate the growth of Surface Flaws and Through-Wall Cracks of various initial sizes due to a wide range of support clearances. Leakage rates are predicted using a two-phase flow leakage model. Non-linear finite element analysis is used to simulate a full U-bend subjected to fluidelastic and turbulence forces. Monte Carlo Simulations are then used to conduct a probabilistic assessment of steam generator life due to crack development.


2021 ◽  
Vol 23 (1) ◽  
pp. 45
Author(s):  
S. Eskandarsefat ◽  
P. Caputo ◽  
C. Oliviero Rossi ◽  
R. Vaiana ◽  
C. Sangiorgi

This paper deals with the fundamental differences between industrial and paving-grade bituminous binders. The paper is presented in two main sections: 1) a review of the materials’ colloidal structure and the required properties for the industrial and paving applications; 2) a wide range of experimental tests with which the bituminous binders were studied and compared. In this research, a 160/220 industrial bitumen was studied and compared to a paving-grade bitumen with the same penetration and with a lower penetration, 70/100 one. The research consisted of physical, chemical, thermal, microstructural, and rheological analysis to provide a comprehensive understanding of these bituminous binders of diverse applications. Overall, the comparison of the tests’ results indicated that while the asphaltene content and its characteristics have a great influence on the bitumen’s properties, it is not the only fundamental factor. During the study of the chemical structures via Atomic Force Microscopy (AFM), it was found that the Peri phase (attributed to the resins) also plays an important role, defining the bitumen’s physical visco-elastic properties. In fact, from a microstructural point of view using AFM a significant difference was notified between the industrial bitumen and the paving-grade ones. These differences allow the paving-grade bitumens to be more elastic and ductile compared to the industrial bitumen.


Author(s):  
Raquel Pinto ◽  
André Cardoso ◽  
Sara Ribeiro ◽  
Carlos Brandão ◽  
João Gaspar ◽  
...  

Microelectromechanical Systems (MEMS) are a fast growing technology for sensor and actuator miniaturization finding more and more commercial opportunities by having an important role in the field of Internet of Things (IoT). On the same note, Fan-out Wafer Level Packaging (FOWLP), namely WLFO technology of NANIUM, which is based on Infineon/ Intel eWLB technology, is also finding further applications, not only due to its high performance, low cost, high flexibility, but also due to its versatility to allow the integration of different types of components in the same small form-factor package. Despite its great potential it is still off limits to the more sensitive components as micro-mechanical devices and some type of sensors, which are vulnerable to temperature and pressure. In the interest of increasing FOWLP versatility and enabling the integration of MEMS, new methods of assembling and processing are continuously searched for. Dielectrics currently used for redistribution layer construction need to be cured at temperatures above 200°C, making it one of the major boundary for low temperature processing. In addition, in order to accomplish a wide range of dielectric thicknesses in the same package it is often necessary to stack very different types of dielectrics with impact on bill of materials complexity and cost. In this work, done in cooperation with the International Iberian Nanotechnology Laboratory (INL), we describe the implementation of commercially available SU-8 photoresist as a structural material in FOWLP, allowing lower processing temperature and reduced internal package stress, thus enabling the integration of components such as MEMS/MOEMS, magneto-resistive devices and micro-batteries. While SU-8 photoresist was first designed for the microelectronics industry, it is currently highly used in the fabrication of microfluidics as well as microelectromechanical systems (MEMS) and BIO-MEMS due to its high biocompatibility and wide range of available thicknesses in the same product family. Its good thermal and chemical resistance and also mechanical and rheological properties, make it suitable to be used as a structural material, and moreover it cures at 150°C, which is key for the applications targeted. Unprecedentedly, SU-8 photoresist is tested in this work as a structural dielectric for the redistribution layers on 300mm fan-out wafers. Main concerns during the evaluation of the new WLFO dielectric focused on processability quality; adhesion to multi-material substrate and metals (copper, aluminium, gold, ¦); between layers of very different thicknesses; and overall reliability. During preliminary runs, processability on 300 mm fan-out wafers was evaluated by testing different coating and soft bake conditions, exposure settings, post-exposure parameters, up to developing setup. The outputs are not only on process conditions and results but also on WLFO design rules. For the first time, a set of conditions has been defined that allows processing SU-8 on WLFO, with thickness values ranging from 1 um to 150 um. The introduction of SU-8 in WLFO is a breakthrough in this fast-growing advanced packaging technology platform as it opens vast opportunities for sensor integration in WLP technology.


2019 ◽  
Vol 22 (1) ◽  
pp. 165-183 ◽  
Author(s):  
Oudumbar Rajput ◽  
Youngchul Ra ◽  
Kyoung-Pyo Ha ◽  
You-Sang Son

Engine performance and emissions of a six-stroke gasoline compression ignition engine with a wide range of continuously variable valve duration control were numerically investigated at low engine load conditions. For the simulations, an in-house three-dimensional computational fluid dynamics code with high-fidelity physical sub-models was used, and the combustion and emission kinetics were computed using a reduced kinetics mechanism for a 14-component gasoline surrogate fuel. Variation of valve timing and duration was considered under both positive valve overlap and negative valve overlap including the rebreathing of intake valves via continuously variable valve duration control. Close attention was paid to understand the effects of two additional strokes of the engine cycle on the thermal and chemical conditions of charge mixtures that alter ignition, combustion and energy recovery processes. Double injections were found to be necessary to effectively utilize the additional two strokes for the combustion of overly mixed lean charge mixtures during the second power stroke. It was found that combustion phasing in both power strokes is effectively controlled by the intake valve closure timing. Engine operation under negative valve overlap condition tends to advance the ignition timing of the first power stroke but has minimal effect on the ignition timing of second power stroke. Re-breathing was found to be an effective way to control the ignition timing in second power stroke at a slight expense of the combustion efficiency. The operation of a six-stroke gasoline compression ignition engine could be successfully simulated. In addition, the operability range of the six-stroke gasoline compression ignition engine could be substantially extended by employing the continuously variable valve duration technique.


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