scholarly journals EFFECT OF FRICTION ON VIBRATIONAL CHARACTERISTICS OF ROTOR SYSTEM DURING ROTOR-STATOR INTERACTION

2020 ◽  
pp. 22-31
Author(s):  
Anton Kurakin ◽  

Systems operation which include rotating elements in certain cases is associated with occurrence of contact between the rotating parts (rotor) and the stationary parts (stator). There were cases then rotor-stator interaction led to damage or to complete unit destruction. For this reason, rotor-stator interaction is one of the main problem of rotor systems exploitation. The main aim of the work is to gather detail data about effect of friction on vibrational characteristics of rotor system during rotor-stator interaction. In this article the experimental investigation method and experimental investigation of dynamic behavior of rotor during rotor-stator interaction is presented. The analysis of experimental data obtained during interaction between steel rotor and stator made of aluminum, bronze and PTFE is presented. All results with rotor-stator contact and without were compared by using Campbell diagrams, orbits and frequency responses. Analysis of experimental data shows that friction has strong effect on vibrational characteristics of rotor system during rotor-stator interaction. According to friction ratio three kinds of vibrational characteristics of rotor system are distinguished: forward slipping if friction coefficient is small, backward rolling if friction coefficient is big, vibratory impact motion if friction coefficient has intermediate value. Created experimental method and gathered data about rotor dynamics during rotor-stator contact can be used for verification and tuning of mathematical models.

Machines ◽  
2021 ◽  
Vol 9 (4) ◽  
pp. 79
Author(s):  
Yuehua Wang ◽  
Xin Xiong ◽  
Xiong Hu

This paper focuses on the stability and nonlinear response of a bearing-rotor system affected by a transverse crack and initial bending which was thought to be part of an unbalance or had been neglected before. The differences of breathing functions for the transverse breathing crack caused by initial bending is presented here, and the calculation of time-varying finite elements stiffness matrix of the cracked shaft is improved by replacing traditional the approximate crack segment with an exact area. After establishing the dynamic model of the cracked rotor with initial bending, vibrational characteristics such as amplitude-speed diagram, frequency spectrogram and bifurcations are investigated in detail. The eigenvalues of the transition matrix are calculated and analyzed as an indicator of dynamic stability with the growths of crack depth and initial bending. Many differences are found between the two cases of dynamic response of rotor system by numerical simulation. The frequency change with the growth of initial bending is opposite to the change with the growth of crack depth, and the shapes of amplitude-speed also having great different features. Stable regions are reduced and extended laterally by initial bending. All these results obtained in this paper will contribute to identify the bending fault and assess the stability of the bearing-rotor systems.


2019 ◽  
Vol 1 (7) ◽  
pp. 42-45
Author(s):  
V. A. Golubkov ◽  
V. F. Shishlakov ◽  
A. G. Fedorenko ◽  
E. Yu. Vataeva

Electromechanical devices consist mainly of rotor systems. Vibration is the result of the interaction of the elements of the rotor system and is largely determined by the accuracy of manufacturing elements at the production stage and defects arising in the process of operation. The main components of the rotor systems that affect vibration are bearings. To determine the technical condition of the bearings and the service life of the rotor system, it is necessary to accurately measure the unobservable vibrations of the rotor. The article describes the model of the channel for measuring the vibration of an electromechanical system, built using the apparatus of bond graphs. The transfer function is obtained by analyzing the signal flow graph. The systematic and random errors of vibration measurement are analyzed depending on the mass ratio between the system case and the vibration transducer for various sensor masses and attachment rigidity.


Author(s):  
Patrick J. Migliorini ◽  
Alexandrina Untaroiu ◽  
William C. Witt ◽  
Neal R. Morgan ◽  
Houston G. Wood

Annular seals are used in turbomachinery to reduce secondary flow between regions of high and low pressure. In a vibrating rotor system, the non-axisymmetric pressure field developed in the small clearance between the rotor and the seal generate reactionary forces that can affect the stability of the entire rotor system. Traditionally, two analyses have been used to study the fluid flow in seals, bulk-flow analysis and computational fluid dynamics (CFD). Bulk-flow methods are computational inexpensive, but solve simplified equations that rely on empirically derived coefficients and are moderately accurate. CFD analyses generally provide more accurate results than bulk-flow codes, but solution time can vary between days and weeks. For gas damper seals, these analyses have been developed with the assumption that the flow can be treated as isothermal. Some experimental studies show that the difference between the inlet and outlet temperature temperatures is less than 5% but initial CFD studies show that there can be a significant temperature change which can have an effect on the density field. Thus, a comprehensive analysis requires the solution of an energy equation. Recently, a new hybrid method that employs a CFD analysis for the base state, unperturbed flow and a bulk-flow analysis for the first order, perturbed flow has been developed. This method has shown to compare well with full CFD analysis and experimental data while being computationally efficient. In this study, the previously developed hybrid method is extended to include the effects of non-isothermal flow. The hybrid method with energy equation is then compared with the isothermal hybrid method and experimental data for several test cases of hole-pattern seals and the importance of the use of energy equation is studied.


Author(s):  
Isoharu Nishiguchi ◽  
Fumitoshi Sakata ◽  
Seiichi Hamada

A method to investigate pipe wall thinning using guided waves has been developed for pipes in thermal power generation facilities. In this paper, the reflection coefficient and the transmission coefficient are derived for the torsional waves which propagate along a pipe and a simplified method to predict the waveform is proposed. The predictions of the waveforms by the FEM and a simplified method based on the reflection of torsional waves are also examined by comparing with experimental data.


1971 ◽  
Vol 47 (1) ◽  
pp. 21-31 ◽  
Author(s):  
R. A. Despard ◽  
J. A. Miller

The results of an experimental investigation of separation in oscillating laminar boundary layers is reported. Instantaneous velocity profiles obtained with multiple hot-wire anemometer arrays reveal that the onset of wake formation is preceded by the initial vanishing of shear at the wall, or reverse flow, throughout the entire cycle of oscillation. Correlation of the experimental data indicates that the frequency, Reynolds number and dynamic history of the boundary layer are the dominant parameters and oscillation amplitude has a negligible effect on separation-point displacement.


Author(s):  
Fangsheng Wu ◽  
George T. Flowers

Abstract Modern turbomachinery is used to provide power for a wide range of applications, from steam turbines for electrical power plants to the turbopumps used in the Space Shuttle Main Engine. Such devices are subject to a variety of dynamical problems, including vibration, rotordynamical instability, and shaft whirl. In order to properly design and evaluate the performance and stability of turbomachinery, It is important that appropriate analytical tools be available that allow for the study of potentially important dynamical effects. This research effort is concerned with developing a procedure to account for disk flexibility which can readily be used for investigating how such effects might influence the natural frequencies and critical speeds of practical rotor systems. In the present work, a transfer matrix procedure is developed in which the disk flexibility effects are accounted for by means of additional terms included in the transfer matrix formulation. In this development, the shaft is treated as a discrete system while the disk is modelled as a continuous system using the governing partial differential equation. Based on this governing equation, an equivalent inertial moment Mk*, which is the generalized dynamic force coupling between shaft and disk, is then derived. Analysis shows that only the disk modes of one nodal diameter contribute to the inertial moment, Mk*, and thus influence the natural frequencies of the rotor system. To determine the Mk*, the modal expansion method is employed and the governing partial differential equation of the disk is transformed to a set of decoupled forced vibration equations in the generalized coordinates. The Mk* are then calculated in terms of modal shapes, natural frequencies, and material and geometric parameters which can be found in the literature or can be obtained from experiments. Finally the Mk* are incorporated into the point transfer matrix. By so doing, the properties of quick computational speed and ease of use are retained and the complexity of solving partial differential equations is avoided. This allows the present procedure to be easily applied to practical engineering problems. This is especially true for multiple flexible disk rotor systems. As an example, three different cases for a simplified model of the Space Shuttle Main Engine (SSME) High Pressure Oxygen Turbo-Pump (HPOTP) rotor have been studied using this procedure. Some of the more interesting results obtained in this example study are enumerated below. 1.) Disk flexibility can introduce additional natural frequency(s) to a rotor system. 2.) Disk flexibility can cause shifting of some of the natural frequencies. 3.) As disk flexibility is increased, lower natural frequencies of the rotor system will be influenced. 4.) At certain rotor speeds, disk flexibility may cause the disappearance of a natural frequency. 5.) The axial position of the disk on the rotor shaft has a significant effect on the degree of this influence.


Author(s):  
Santosh Ratan ◽  
Jorge Rodriguez

Abstract A method for performing transient dynamic analysis of multi-shaft rotor system is proposed. The proposed methodology uses the reported Successive Merge and Condensation (SMAC) method [12] and a decoupling technique to decouple the shafts. Multi-shaft rotor systems are treated as systems of many independent single shaft rotor systems with external unknown coupling forces acting at the points of couplings. For each time step, first, the SMAC method is used to get the transient response in terms of the unknown coupling forces. This is followed by the application of the coupling constraints to calculate the coupling forces and, in turn, the response at the end of that time step. The proposed method preserves the efficiency advantages of the SMAC algorithm for single-shaft rotor system. Numerical examples to validate and illustrate the applicability of the method are given. The method is shown to be applicable to linear and non-linear coupling problems.


Author(s):  
Johannes W. Koopman ◽  
Peter Griebel ◽  
Christoph Hassa

The flow in a three sector model, representing a segment of an annular rich quench lean combustor for an aeroengine is investigated. Detailed knowledge of flow, temperature and species concentration distributions is of decisive importance to control the NOx formation, essential to the RQL concept. Velocities, temperatures and species concentrations are measured. They are partly used to aquire data on the inlet boundaries in the numerical calculation and partly used to compare with the numerical results. The calculation reveals many details which are not accesable in the experiment. It also shows the effects of the specific inlet dataset. Experimental data and numerical results furnish complementary information.


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