scholarly journals Use of basaltic waste as red ceramic raw material

Cerâmica ◽  
2016 ◽  
Vol 62 (362) ◽  
pp. 157-162 ◽  
Author(s):  
T. M. Mendes ◽  
G. Morales ◽  
P. J. Reis
Keyword(s):  
Size Distribution ◽  
Mechanical Performance ◽  
Raw Materials ◽  
Raw Material ◽  
Metropolitan Region ◽  
X Ray Diffraction ◽  
X Ray ◽  
Microstructure Evaluation ◽  
Firing Shrinkage ◽  
Physical And Chemical

Abstract Nowadays, environmental codes restrict the emission of particulate matters, which result in these residues being collected by plant filters. This basaltic waste came from construction aggregate plants located in the Metropolitan Region of Londrina (State of Paraná, Brazil). Initially, the basaltic waste was submitted to sieving (< 75 μm) and the powder obtained was characterized in terms of density and particle size distribution. The plasticity of ceramic mass containing 0%, 10%, 20%, 30%, 40% and 50% of basaltic waste was measured by Atterberg method. The chemical composition of ceramic formulations containing 0% and 20% of basaltic waste was determined by X-ray fluorescence. The prismatic samples were molded by extrusion and fired at 850 °C. The specimens were also tested to determine density, water absorption, drying and firing shrinkages, flexural strength, and Young's modulus. Microstructure evaluation was conducted by scanning electron microscopy, X-ray diffraction, and mercury intrusion porosimetry. Basaltic powder has similar physical and chemical characteristics when compared to other raw materials, and contributes to ceramic processing by reducing drying and firing shrinkage. Mechanical performance of mixtures containing basaltic powder is equivalent to mixtures without waste. Microstructural aspects such as pore size distribution were modified by basaltic powder; albite phase related to basaltic powder was identified by X-ray diffraction.

Obtaining of the Ceramics Pigments (Fe, Zn)Cr2O4 Using Waste of Electroplating as Raw Material

2005 ◽  
Vol 498-499 ◽  
pp. 654-657 ◽  
Author(s):  
K.W. Milanez ◽  
N.C. Kuhnen ◽  
Humberto Gracher Riella ◽  
C.T. Kniess
Keyword(s):  
Thermal Analysis ◽  
Chemical Characterization ◽  
Solid Material ◽  
Raw Material ◽  
X Ray Diffraction ◽  
Inorganic Pigment ◽  
Pigment Formation ◽  
X Ray ◽  
Spinel Phases ◽  
Physical And Chemical

The solid material from electroplating wastewater treatment was used as raw material in synthesis of ceramic pigments, once the formation of ZnCr2O4 and FeCr2O4 crystalline phases can be considered as a process of heavy metals inertization, such as chromium, zinc and iron. To reach the purpose of this paper, the techniques of elementary chemical analysis (Atomic Absorption Spectroscopy and X-Ray Fluorescence, thermal analysis (DTA/TGA) and X-Ray Diffraction were applied in samples of waste with the aim of physical and chemical characterization. After the characterization of residue were incorporate metallic oxides for correction of composition and obtaining of inorganic pigment. Pigment formation was followed through X-ray diffraction, where the formation of spinel phases containing the metals Fe, Cr and Zn were observed. The pigment was characterized through scanning electron microscopy, differential thermal analysis and thermogravimetry. The 8 hours cycle calcinated pigments formed crystalline spinel phases, where we can say that the present metals in the sludge became inert. It was possible to incorporate up to 20% of the galvanic waste in the production of Fe, Cr and Zn based inorganic pigments.

Effect of Barium Aluminates on Acid Resistance of Fracturing Proppants

2011 ◽  
Vol 383-390 ◽  
pp. 3291-3297
Author(s):  
Shiao Zhao ◽  
Bo Lin Wu ◽  
Shuo Qin ◽  
Yan Rong Zhao ◽  
Zu Sheng Hu
Keyword(s):  
Mass Fraction ◽  
Barium Carbonate ◽  
Raw Materials ◽  
Acid Resistance ◽  
Raw Material ◽  
X Ray Diffraction ◽  
Free System ◽  
X Ray ◽  
Acid Solubility ◽  
Industrial Standards

In order to explore the effect of removing siliceous components on acid resistance of fracturing proppants, acid resistance of fracturing proppants in a new silicon-free system was studied in this paper. The fracturing proppants were made by pressureless sintering using high-purity alumina and barium carbonate as the basic raw material. Acid resistance test was carried out in 12 wt% HCl + 3 wt% HF at 65 oC for 30 minutes according to The Petroleum and Gas Industrial Standards of China (SY/T5108-2006) and morphology, structure and chemical analysis of the samples were investigated using X-ray diffraction and scanning electron microscopy. Experiments show that fracturing proppants that contain barium aluminates have better acid resistance. The acid solubility of the samples is less than 3%, especially when the content of barium carbonate is about 10% (mass fraction, the same below), the acid solubility of the sample reaches 0.52% which is far beyond the demands (5%) of the Standards of SY/T5108-2006. Results prove that the removal of siliceous components of raw materials can prominently improve the acid resistance of fracturing proppants. It can provide a new referential thought for improving the acid resistance of fracturing proppants.

Using Lime Mud Waste from Pulp Mill as an Additive in Brick Clay

2014 ◽  
Vol 608 ◽  
pp. 3-7
Author(s):  
Srichalai Khunton ◽  
Siriphan Nilpairach ◽  
Supin Sangsuk
Keyword(s):  
Particle Size ◽  
Particle Size Distribution ◽  
Size Distribution ◽  
Pulp Mill ◽  
Mineralogical Composition ◽  
X Ray Diffraction ◽  
Brick Clay ◽  
X Ray ◽  
Lime Mud ◽  
Firing Shrinkage

Lime mud from a pulp mill was used as an additive in brick clay from the southern part of Thailand. It was mixed with the clay from Cha-Aud district, Nakorn Sithammarat province. The chemical composition of lime mud and the clay was characterised by X-ray fluorescence (XRF), and the mineralogical composition was measured by X-ray diffraction (XRD). The particle size distribution was also measured. The main composition of lime mud is CaO, and Cha-Aud clay consists of SiO2 and Al2O3 as major oxides. The lime mud contains calcite as a major phase when Cha-Aud clay is constituted by quartz, kaolinite, illite and goethite. Particle size distribution of lime mud is in the range of 1-50 μm. After the lime mud was neutralized using hydrochloric acid, it was mixed with Cha-Aud clay at 10 wt%. Samples with and without lime mud were sintered at 700, 800, 900 and 1000°C for 1 hour. The results showed that lime mud can be used as an additive in brick clay. Both types of samples were similar in terms of physical properties when their linear firing shrinkage, water absorption and flexural strength were in the same range.

scholarly journals Modifying admixtures to cement compositions produced from local raw materials

2018 ◽  
Vol 143 ◽  
pp. 02006
Author(s):  
Daria Vasileva ◽  
Egor Protodiakonov ◽  
Anastasia Egorova ◽  
Svetlana Antsupova
Keyword(s):  
Cement Paste ◽  
Raw Materials ◽  
Mineralogical Composition ◽  
Raw Material ◽  
Free Calcium ◽  
Hardened Cement ◽  
X Ray Diffraction ◽  
Hardened Cement Paste ◽  
X Ray ◽  
Insoluble Compounds

Durability of hardened cement paste depends on chemical and mineralogical composition of Portland cement. The main factor for hardened cement paste is higher content of calcium aluminate and free calcium hydroxide, binding of which into water-insoluble compounds causes increase in resistance to water, frost and corrosion. The purpose of this research is to develop modifying admixtures to cement compositions based on local raw material - rock sand. Chemical and mineralogical properties of the source materials were studied using X-ray spectroscopy and X-ray diffraction analysis. Standard methods were used for defining physico-mechanical properties of sand and binder. Influence of the degree of mechanochemical activation of modifying admixture on the properties of binder and hardened cement paste made on its basis was studied. Research methods of scanning electron microscopy and spectral measurements were applied. The possibility of using admixture based on rock sand as a modifier was determined, its usage providing increase of strength, sulphate and frost resistance, which causes higher durability of cement concrete.

Glass-Ceramics Obtained from Sewage Sludge and its Characteristics Affected by Alkalinity

2014 ◽  
Vol 937 ◽  
pp. 70-73
Author(s):  
Di Wu ◽  
Jun Zhang ◽  
Xing Wang Wen ◽  
Hui Ling Liu
Keyword(s):  
Sewage Sludge ◽  
Raw Materials ◽  
Glass Ceramics ◽  
Chemical Properties ◽  
X Ray Diffraction ◽  
Scanning Calorimetry ◽  
X Ray ◽  
Sludge Disposal ◽  
Physical And Chemical ◽  
And Chemical Properties

Sewage sludge was tested as component for producing glass-ceramics with the addition of analytic reagent CaO to solve the sewage sludge disposal problems. The effect of alkalinity (Ak=mCaO/mSiO2) on the characteristics of the glass-ceramics was investigated. Differential scanning calorimetry (DSC) and X-ray diffraction (XRD) were used to investigate thermal behavior and crystalline phase of the samples. It was found that the degree and characteristics of crystals in vitrified sludge significantly correlate to the alkalinity of the raw materials. The glass-ceramics with Ak = 0.36 possessed the best physical and chemical properties.

Quality Characterization of Iron Dust Exhaust Thermal as Alternative Ceramic Coating Raw Materials in a Brazilian Company

2014 ◽  
Vol 1077 ◽  
pp. 135-138
Author(s):  
Luiz Oliveira Veriano dalla Valentina ◽  
Marilena Valadares Folgueras ◽  
Wanessa Rejane Knop ◽  
Maria Cristina Pacheco do Nascimento ◽  
Glaucia Aparecida Prates
Keyword(s):  
Ceramic Coating ◽  
Raw Materials ◽  
Ceramic Materials ◽  
Raw Material ◽  
Silica Sand ◽  
Commercial Application ◽  
X Ray Diffraction ◽  
X Ray ◽  
Materials Used

As the raw materials used in the ceramic materials manufacturing are natural, it is important to use them as a alternative materials, thus decreasing the elements demand taken from nature. This paper aims the characterization of foundry solid powder exhaust from a brazilian company located in Joinville - SC as an alternative raw material for ceramic coating by X-ray diffraction (XRD), thermal analysis (DSC) and thermogravimetric (TG). The dust depletion is caused in the manufacturing mold sand process, when the bentonita (clay), silica sand and coal during the metal parts production are mixed in green sand production. The raw materials were characterized through X-ray diffraction (XRD), thermal (DSC) and thermogravimetric analisys (TG). The atomized powder thermogravimetric analysis curve shows three intervals associated with the mass loss and it is typical of clay commercial application.

scholarly journals Characterization of Limestone as Raw Material to Hydrated Lime

2018 ◽  
Vol 34 ◽  
pp. 02042 ◽  
Author(s):  
Rajeb Salem Hwidi ◽  
Tengku Nuraiti Tengku Izhar ◽  
Farah Naemah Mohd Saad
Keyword(s):  
Raw Materials ◽  
Hydrated Lime ◽  
Raw Material ◽  
Morphological Properties ◽  
X Ray Diffraction ◽  
Absorption Bands ◽  
X Ray ◽  
Main Chemical Composition ◽  
The Difference

In Malaysia, limestone is essentially important for the economic growth as raw materials in the industry sector. Nevertheless, a little attention was paid to the physical, chemical, mineralogical, and morphological properties of the limestone using X-ray fluorescence (X-RF), X-ray diffraction (X-RD), Fourier transform infrared spectroscopy (FTIR), and Scanning electron microscopy / energy dispersive x-ray spectroscopy (SEM-EDS) respectively. Raw materials (limestone rocks) were collected from Bukit Keteri area, Chuping, Kangar, Perlis, Malaysia. Lab crusher and lab sieved were utilized to prepare five different size of ground limestone at (75 µm, 150 µm, 225 µm, 300, and 425 µm) respectively. It is found that the main chemical composition of bulk limestone was Calcium oxide (CaO) at 97.58 wt.% and trace amount of MnO, Al2O3, and Fe2O3 at 0.02%, 0.35%, and 0.396% respectively. XRD diffractograms showed characteristic peaks of calcite and quartz. Furthermore, main FTIR absorption bands at 1,419, 874.08 and 712.20 cm-1 indicated the presence of calcite. The micrographs showed clearly the difference of samples particle size. Furthermore, EDS peaks of Ca, O, and C elements confirmed the presence of CaCO3 in the samples.

scholarly journals Effects of nano-silica on mechanical performance and microstructure of ultra-high performance concrete

Cerâmica ◽  
2017 ◽  
Vol 63 (367) ◽  
pp. 387-394 ◽  
Author(s):  
T. M. Mendes ◽  
W. L. Repette ◽  
P. J. Reis
Keyword(s):  
High Performance ◽  
Mechanical Performance ◽  
High Performance Concrete ◽  
Raw Materials ◽  
Microstructural Analysis ◽  
Cementitious Materials ◽  
Pozzolanic Reaction ◽  
X Ray Diffraction ◽  
Nano Silica ◽  
X Ray

Abstract The use of nanoparticles in ultra-high strength concretes can result in a positive effect on mechanical performance of these cementitious materials. This study evaluated mixtures containing 10 and 20 wt% of silica fume, for which the optimum nano-silica content was determined, i.e. the quantity of nano-silica that resulted on the higher gain of strength. The physical characterization of raw materials was done in terms of particle size distribution, density and specific surface area. Chemical and mineralogical compositions of materials were obtained through fluorescence and X-ray diffraction. The mechanical performance was evaluated by compressive strength, flexural strength and dynamic elastic modulus measurements. The microstructural analysis of mixtures containing nano-silica was performed by X-ray diffraction, thermogravimetry, mercury intrusion porosimetry and scanning electron microscopy. Obtained results indicate an optimum content of nano-silica of 0.62 wt%, considering compressive and flexural strengths. This performance improvement was directly related to two important microstructural aspects: the packing effect and pozzolanic reaction of nano-silica.

Soil-Lime Blocks Using Construction Residues - Durability Study

2012 ◽  
Vol 727-728 ◽  
pp. 1422-1427
Author(s):  
Suélen Silva Figueiredo ◽  
Cibelle Guimarães Silva ◽  
Izabelle Marie Trindade Bezerra ◽  
Suellen Lisboa Dias ◽  
Gelmires Araújo Neves ◽  
...  
Keyword(s):  
Construction Industry ◽  
Raw Materials ◽  
Raw Material ◽  
Partial Replacement ◽  
Distribution Analysis ◽  
X Ray Diffraction ◽  
New Techniques ◽  
X Ray ◽  
Curing Period ◽  
Alternative Materials

The construction industry in addition to being considered one of the biggest natural resources consumers is still responsible for generating large quantities of residues. The impacts caused by these residues have motivated research aimed at developing new techniques for reuse and recycling this material by using as raw material to make alternative materials. The introduction of demolition residues (DR) in soil-lime bricks replacing part of the pozzolan becomes possible due to the cementing properties that these residues may present when finely grounded. This study aims to evaluate the durability of soil-lime blocks embedded with demolition residues. For this study the raw materials were characterized by particle size distribution analysis, X-ray diffraction and chemical analysis. Then test specimens were prepared using mixes in a 1:10 ratio of lime:soil and embedded with residue in partial replacement of lime, in the proportions of 25%, 50% and 75% with curing period of 90 days. Later, the test specimens were evaluated for durability. The results showed that soil-lime bricks embedded with contents above 50% of residues had their durability affected.

Chemically Treated Submicron Illite Clays for Product with Improved Strength

2015 ◽  
Vol 1117 ◽  
pp. 152-155
Author(s):  
Liga Grase ◽  
Gundars Mezinskis ◽  
Inta Vitina
Keyword(s):  
Electron Microscopy ◽  
Raw Materials ◽  
Nitrogen Adsorption ◽  
Raw Material ◽  
Industrial Minerals ◽  
X Ray Diffraction ◽  
Adsorption Method ◽  
X Ray ◽  
Different Temperatures ◽  
Scanning Electron

A variety of industrial minerals, such as kaolinite, feldspars, and etc., have been used as solid raw materials in the geopolymerization technology. The illite-containing raw material in this study was obtained by the use of sedimentation method. Clay and dust fractions was subjected to the treatment with NaOH alkaline solution and afterwards treated at different temperatures. Results obtained by X-ray diffraction, Scanning electron microscopy, nitrogen adsorption method confirmed the usability of Liepas deposit homogenized gray and red clays for possible realization of geopolymer method.

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