scholarly journals Forces modeling in a surface peripheral grinding process with the use of various design of experiment (DoE)

Mechanik ◽  
2018 ◽  
Vol 91 (10) ◽  
pp. 929-931 ◽  
Author(s):  
Witold Habrat ◽  
Marcin Żółkoś ◽  
Janusz Świder ◽  
Elżbieta Socha

The paper presents forces modeling with the use of DoE models, such as (Box-Wilson) central composite design in face centered variant (CCF) and Box-Behnken design in a surface peripheral grinding process of 100Cr6 steel with M3X60K5VE01-35 grinding wheel. Experiment design and result analysis were done with the use of Design-Expert software. Force models, obtained with application of selected designs of experiment, were compared on the basis of the coefficient of determination, and values of residual standard deviation.

1993 ◽  
Vol 33 (3) ◽  
pp. 275 ◽  
Author(s):  
D Perry ◽  
WA McKiernan ◽  
AP Yeates

Domestic trade weight steers (149) were assessed visually for subcutaneous fat and then given a live muscle score based on the thickness and convexity of their shape relative to frame size, having adjusted for subcutaneous fat. After slaughter, carcasses were given visually assessed carcass muscle scores based on the same critera. Fat depths at the P8 site and 12-13th eye muscle area were measured. Half of each carcass was boned-out into primal joints with subcutaneous fat trimmed to 6 mm. The weights of these joints plus meat trim (85% visual lean) were added to obtain the weight of saleable meat. The weight of fat trimmed from the carcass, primal joints, and meat trimmings during the bone-out process was added to obtain weight of fat trim. The assessors did not give steers with a greater subcutaneous fat depth better muscle scores when scoring for muscle and intermuscular fat. There was a negative correlation between live muscle score and P8 fat depth (-0.37), and no significant correlation between carcass muscle score and P8 fat depth. The associations between muscle score and yield of saleable meat were investigated using multiple regression techniques, with fat depth and muscle score sequentially added after weight in the model. The coefficient of determination and the residual standard deviation were compared at each stage. For saleable meat yield (kg), liveweight and carcass weight were the main contributors to the variation explained by the models fitted. For saleable meat yield as a percentage of carcass weight, most of the variation accounted for by the models fitted was explained by fat depth, muscle score, and eye muscle area. When added after weight and fat depth in regression models, muscle score significantly increased the coefficient of determination in all cases, with an associated decrease in the residual standard deviation. The effect was strongest for percentage of saleable meat. At the same weight and fat depth, animals or carcasses with better muscle scores produced more saleable meat.


2021 ◽  
Vol 19 ◽  
pp. 418-422
Author(s):  
J. Betancour ◽  
◽  
L. Velasquez ◽  
L.Y. Jaramillo ◽  
E. Chica ◽  
...  

Currently, in the literature, there are no general guidelines for the optimal hydraulic design of Archimedean screw turbines (AST) used in hydrokinetic applications. Therefore, this study is aiming at selecting the most significant geometric factors, such as the diameter ratio between the inner (𝐷𝑖 ) and the outer (𝐷𝑜) diameters (i.e., 𝐷𝑖/𝐷𝑜), the axle length (𝐿) and the blade stride (𝑝), influencing the AST performance by using a central composite face-centered (CCF) experimental design combined with the response surface methodology (RSM). The statistical analysis of variance (ANOVA) test identified with a significance level of 0.05 that the most significant variables on the performance of the turbine were 𝑝 and 𝐷𝑖/𝐷𝑜. The AST efficiency was evaluated by means of the power coefficient (𝐶𝑃), which was calculated by means of computational fluid dynamics (CFD) methods coupled with the 6-degrees of freedom (6-DoF) approach. The second-order polynomial model was used to predict the 𝐶𝑃 and the coefficient of determination (𝑅 2 ) was found to be 97.4%.


2020 ◽  
Vol 10 (3) ◽  
pp. 219-227
Author(s):  
Ali Behmaneshfar ◽  
Abdolhossein Sadrnia ◽  
Hassan Karimi-Maleh

Background: In recent years, the Design of Experiments (DOE) is used for removing pollutant from wastewater by nano-adsorbent. Some methods are Taguchi, Response Surface Methodology (RSM) and factorial design. The aim of this paper is to review different used methods of DOE in removing pollutant to suggest some notations to scholars. Methods: The reviewed papers were searched in Google Scholar, Scopus, and Web of Science randomly and categorized based on DOE methods. Results: Number of factors and responses in DOE for removing pollutants from wastewater are between 2-6 and 1-4, respectively. There are several computer software programs that provide simple use of these methods, such as Qualitek, Design Expert, Minitab, R and Matlab Programming. All models have a coefficient of determination R-sq more than 0.9. Conclusion: All the mentioned methods are appropriate because of the high R-sq value. Since the largest number of runs are used in RSM, it is not suitable for the experiments which are conducted by expensive materials and process. Furthermore, Design Expert and Minitab are the most popular software used by scholars in DOE methods for the removal of pollutant.


2009 ◽  
Vol 407-408 ◽  
pp. 577-581
Author(s):  
Shi Chao Xiu ◽  
Zhi Jie Geng ◽  
Guang Qi Cai

During cylindrical grinding process, the geometric configuration and size of the edge contact area between the grinding wheel and workpiece have the heavy effects on the workpiece surface integrity. In consideration of the differences between the point grinding and the conventional high speed cylindrical grinding, the geometric and mathematic models of the edge contact area in point grinding were established. Based on the models, the numerical simulation for the edge contact area was performed. By means of the point grinding experiment, the effect mechanism of the edge contact area on the ground surface integrity was investigated. These will offer the applied theoretic foundations for optimizing the point grinding angles, depth of cut, wheel and workpiece speed, geometrical configuration and size of CBN wheel and some other grinding parameters in point grinding process.


2021 ◽  
Vol 11 (9) ◽  
pp. 4128
Author(s):  
Peng-Zhan Liu ◽  
Wen-Jun Zou ◽  
Jin Peng ◽  
Xu-Dong Song ◽  
Fu-Ren Xiao

Passive grinding is a new rail grinding strategy. In this work, the influence of grinding pressure on the removal behaviors of rail material in passive grinding was investigated by using a self-designed passive grinding simulator. Meanwhile, the surface morphology of the rail and grinding wheel were observed, and the grinding force and temperature were measured during the experiment. Results show that the increase of grinding pressure leads to the rise of rail removal rate, i.e., grinding efficiency, surface roughness, residual stress, grinding force and grinding temperature. Inversely, the enhancement of grinding pressure and grinding force will reduce the grinding ratio, which indicates that service life of grinding wheel decreases. The debris presents dissimilar morphology under different grinding pressure, which reflects the distinction in grinding process. Therefore, for rail passive grinding, the appropriate grinding pressure should be selected to balance the grinding quality and the use of grinding wheel.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Atef M. Ibrahim ◽  
Ragaa A. Hamouda ◽  
Noura El-Ahmady El-Naggar ◽  
Fatma M. Al-Shakankery

AbstractEndoglucanase producing bacteria were isolated from Egyptian soils and the most active bacterial strain was identified as Bacillus subtilis strain Fatma/1. Plackett–Burman statistical design was carried out to assess the effect of seven process variables on endoglucanase production. Carboxymethyl cellulose (CMC), yeast extract and peptone were the most significant variables that enhanced the endoglucanase production and thus were selected for further optimization using face-centered central composite design. The highest yield of endoglucanase (32.37 U/mL) was obtained in run no. 9, using 18 g/L CMC, 8 g/L peptone, 7 g/L yeast extract and 0.1 g/L FeSO4.7H2O. The optimized medium showed about eightfold increase in endoglucanase production compared to the unoptimized medium. The produced crude enzyme was further purified by ammonium sulfate precipitation, then DEAE-Sepharose CL6B column. The purified enzyme was shown to have a molecular weight of 37 kDa. The enzyme showed maximum activity at pH 8.0, temperature of 50 °C, incubation time of 60 min. The half-life time (T1/2) was 139.53 min at 50 °C, while being 82.67 min at 60 °C. Endoglucanase at concentration of 12 U/mL effectively removed 84.61% of biofilm matrix of Pseudomonas aeruginosa with marked reduction in carbohydrate content of the biofilm from 63.4 to 7.9 μg.


2011 ◽  
Vol 496 ◽  
pp. 7-12 ◽  
Author(s):  
Takazo Yamada ◽  
Michael N. Morgan ◽  
Hwa Soo Lee ◽  
Kohichi Miura

In order to obtain the effective depth of cut on the ground surface, a new grinding process model taking into account thermal expansions of the grinding wheel and the workpiece, elastic deformations of the grinding machine, the grinding wheel and the workpiece and the wheel wear was proposed. Using proposed model, the effective depth of cut was calculated using measured results of the applied depth of cut and the normal grinding force.


2013 ◽  
Vol 652-654 ◽  
pp. 2153-2158
Author(s):  
Wu Ji Jiang ◽  
Jing Wei

Controlling the tooth errors induced by the variation of diameter of grinding wheel is the key problem in the process of ZC1 worm grinding. In this paper, the influence of tooth errors by d1, m and z1 as the grinding wheel diameter changes are analyzed based on the mathematical model of the grinding process. A new mathematical model and truing principle for the grinding wheel of ZC1 worm is presented. The shape grinding wheel truing of ZC1 worm is carried out according to the model. The validity and feasibility of the mathematical model is proved by case studies. The mathematical model presented in this paper provides a new method for reducing the tooth errors of ZC1 worm and it can meet the high-performance and high-precision requirements of ZC1 worm grinding.


2016 ◽  
Vol 2016 ◽  
pp. 1-13 ◽  
Author(s):  
Praveen Kumar Siddalingappa Virupakshappa ◽  
Manjunatha Bukkambudhi Krishnaswamy ◽  
Gaurav Mishra ◽  
Mohammed Ameenuddin Mehkri

The present paper describes the process optimization study for crude oil degradation which is a continuation of our earlier work on hydrocarbon degradation study of the isolate Stenotrophomonas rhizophila (PM-1) with GenBank accession number KX082814. Response Surface Methodology with Box-Behnken Design was used to optimize the process wherein temperature, pH, salinity, and inoculum size (at three levels) were used as independent variables and Total Petroleum Hydrocarbon, Biological Oxygen Demand, and Chemical Oxygen Demand of crude oil and PAHs as dependent variables (response). The statistical analysis, via ANOVA, showed coefficient of determination R2 as 0.7678 with statistically significant P value 0.0163 fitting in second-order quadratic regression model for crude oil removal. The predicted optimum parameters, namely, temperature, pH, salinity, and inoculum size, were found to be 32.5°C, 9, 12.5, and 12.5 mL, respectively. At this optimum condition, the observed and predicted PAHs and crude oil removal were found to be 71.82% and 79.53% in validation experiments, respectively. The % TPH results correlate with GC/MS studies, BOD, COD, and TPC. The validation of numerical optimization was done through GC/MS studies and   % removal of crude oil.


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