scholarly journals MECHANICAL PROPERTIES OF TWO TYPES OF LATTICE STRUCTURES FABRICATED WITH THE USE OF HP MULTIJET FUSION TECHNOLOGY

2020 ◽  
Vol 2020 (4) ◽  
pp. 4074-4079
Author(s):  
Jiri Safka ◽  
Michal Ackermann ◽  
Martin Seidl ◽  
Filip Vele ◽  
Jakub Machacek ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Lattice Structures ◽  
Fusion Technology

scholarly journals Effect of Fillets on Mechanical Properties of Lattice Structures Fabricated Using Multi-Jet Fusion Technology

Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2194
Author(s):  
Aamer Nazir ◽  
Ahmad-Bin Arshad ◽  
Chi-Pin Hsu ◽  
Jeng-Ywan Jeng
Keyword(s):  
Mechanical Properties ◽  
Failure Mechanism ◽  
Energy Absorption ◽  
High Speed ◽  
Lattice Structure ◽  
High Stress ◽  
Lattice Structures ◽  
Fusion Technology ◽  
Sharp Edges ◽  
Sharp Corners

Cellular structures with tailored topologies can be fabricated using additive manufacturing (AM) processes to obtain the desired global and local mechanical properties, such as stiffness and energy absorption. Lattice structures usually fail from the sharp edges owing to the high stress concentration and residual stress. Therefore, it is crucial to analyze the failure mechanism of lattice structures to improve the mechanical properties. In this study, several lattice topologies with fillets were designed, and the effects of the fillets on the stiffness, energy absorption, energy return, and energy loss of an open-cell lattice structure were investigated at a constant relative density. A recently developed high-speed AM multi-jet fusion technology was employed to fabricate lattice samples with two different unit cell sizes. Nonlinear simulations using ANSYS software were performed to investigate the mechanical properties of the samples. Experimental compression and loading–unloading tests were conducted to validate the simulation results. The results showed that the stiffness and energy absorption of the lattice structures can be improved significantly by the addition of fillets and/or vertical struts, which also influence other properties such as the failure mechanism and compliance. By adding the fillets, the failure location can be shifted from the sharp edges or joints to other regions of the lattice structure, as observed by comparing the failure mechanisms of type B and C structures with that of the type A structure (without fillets). The results of this study suggest that AM software designers should consider filleted corners when developing algorithms for generating various types of lattice structures automatically. Additionally, it was found that the accumulation of unsintered powder in the sharp corners of lattice geometries can also be minimized by the addition of fillets to convert the sharp corners to curved edges.

scholarly journals Experimental and Numerical Evaluation of Mechanical Properties of 3D-Printed Stainless Steel 316L Lattice Structures

2021 ◽  
Author(s):  
M. Carraturo ◽  
G. Alaimo ◽  
S. Marconi ◽  
E. Negrello ◽  
E. Sgambitterra ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Mechanical Behavior ◽  
Numerical Simulations ◽  
Uniaxial Tensile ◽  
Uniaxial Tensile Test ◽  
Lattice Structures ◽  
Stainless Steel 316L ◽  
Research Attention ◽  
Octet Truss

AbstractAdditive manufacturing (AM), and in particular selective laser melting (SLM) technology, allows to produce structural components made of lattice structures. These kinds of structures have received a lot of research attention over recent years due to their capacity to generate easy-to-manufacture and lightweight components with enhanced mechanical properties. Despite a large amount of work available in the literature, the prediction of the mechanical behavior of lattice structures is still an open issue for researchers. Numerical simulations can help to better understand the mechanical behavior of such a kind of structure without undergoing long and expensive experimental campaigns. In this work, we compare numerical and experimental results of a uniaxial tensile test for stainless steel 316L octet-truss lattice specimen. Numerical simulations are based on both the nominal as-designed geometry and the as-build geometry obtained through the analysis of µ-CT images. We find that the use of the as-build geometry is fundamental for an accurate prediction of the mechanical behavior of lattice structures.

scholarly journals Dynamic Loading of Lattice Structure Made by Selective Laser Melting-Numerical Model with Substitution of Geometrical Imperfections

Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2129 ◽  
Author(s):  
Radek Vrána ◽  
Ondřej Červinek ◽  
Pavel Maňas ◽  
Daniel Koutný ◽  
David Paloušek
Keyword(s):  
Mechanical Properties ◽  
Numerical Model ◽  
Cross Section ◽  
Lattice Structure ◽  
Low Velocity Impact ◽  
Lattice Structures ◽  
Laser Melting ◽  
Low Velocity ◽  
Velocity Impact ◽  
Geometrical Imperfections

Selective laser melting (SLM) is an additive technology that allows for the production of precisely designed complex structures for energy absorbing applications from a wide range of metallic materials. Geometrical imperfections of the SLM fabricated lattice structures, which form one of the many thin struts, can lead to a great difference in prediction of their behavior. This article deals with the prediction of lattice structure mechanical properties under dynamic loading using finite element method (FEA) with inclusion of geometrical imperfections of the SLM process. Such properties are necessary to know especially for the application of SLM fabricated lattice structures in automotive or aerospace industries. Four types of specimens from AlSi10Mg alloy powder material were manufactured using SLM for quasi-static mechanical testing and determination of lattice structure mechanical properties for the FEA material model, for optical measurement of geometrical accuracy, and for low-velocity impact testing using the impact tester with a flat indenter. Geometries of struts with elliptical and circular cross-sections were identified and tested using FEA. The results showed that, in the case of elliptical cross-section, a significantly better match was found (2% error in the Fmax) with the low-velocity impact experiments during the whole deformation process compared to the circular cross-section. The FEA numerical model will be used for future testing of geometry changes and its effect on mechanical properties.

scholarly journals Electron Beam Melting of Ti-6Al-4V Lattice Structures; Correlation between Post Heat Treatment and Mechanical Properties

2021 ◽  
Author(s):  
Giuseppe Del Guercio ◽  
Manuela Galati ◽  
Abdollah Saboori
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Computer Aided Design ◽  
Mechanical Performance ◽  
Industrial Applications ◽  
Heat Treatments ◽  
Layer By Layer ◽  
Lattice Structures ◽  
Heat Treated ◽  
Aided Design

Abstract Additive Manufacturing processes are considered advanced manufacturing methods. It would be possible to produce complex shape components from a Computer-Aided Design model in a layer-by-layer manner. Lattice structures as one of the complex geometries could attract lots of attention for both medical and industrial applications. In these structures, besides cell size and cell type, the microstructure of lattice structures can play a key role in these structures' mechanical performance. On the other hand, heat treatment has a significant influence on the mechanical properties of the material. Therefore, in this work, the effect of the heat treatments on the microstructure and mechanical behaviour of Ti-6Al-4V lattice structures manufactured by EBM was analyzed. The main mechanical properties were compared with the Ashby and Gibson model. It is very interesting to notice that a more homogeneous failure mode was found for the heat-treated samples. The structures' relative density was the main factor influencing their mechanical performance of the heat-treated samples. It is also found that the heat treatments were able to preserve the stiffness and the compressive strength of the lattice structures. Besides, an increment of both the elongation at failure and the absorbed energy was obtained after the heat treatments. Microstructure analysis of the heat-treated samples confirms the increment of ductility of the heat-treated samples with respect to the as-built one.

On the manufacturability of Inconel 718 thin-walled honeycomb structures by laser powder bed fusion

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
José M. Zea Pérez ◽  
Jorge Corona-Castuera ◽  
Carlos Poblano-Salas ◽  
John Henao ◽  
Arturo Hernández Hernández
Keyword(s):  
Mechanical Properties ◽  
Inconel 718 ◽  
Dimensional Accuracy ◽  
Honeycomb Lattice ◽  
Lattice Structures ◽  
Powder Bed Fusion ◽  
Laser Powder Bed Fusion ◽  
Content Type ◽  
Powder Bed ◽  
Thin Walled

Purpose The purpose of this paper is to study the effects of printing strategies and processing parameters on wall thickness, microhardness and compression strength of Inconel 718 superalloy thin-walled honeycomb lattice structures manufactured by laser powder bed fusion (L-PBF). Design/methodology/approach Two printing contour strategies were applied for producing thin-walled honeycomb lattice structures in which the laser power, contour path, scanning speed and beam offset were systematically modified. The specimens were analyzed by optical microscopy for dimensional accuracy. Vickers hardness and quasi-static uniaxial compression tests were performed on the specimens with the least difference between the design wall thickness and the as built one to evaluate their mechanical properties and compare them with the counterparts obtained by using standard print strategies. Findings The contour printing strategies and process parameters have a significant influence on reducing the fabrication time of thin-walled honeycomb lattice structures (up to 50%) and can lead to improve the manufacturability and dimensional accuracy. Also, an increase in the young modulus up to 0.8 times and improvement in the energy absorption up to 48% with respect to those produced by following a standard strategy was observed. Originality/value This study showed that printing contour strategies can be used for faster fabrication of thin-walled lattice honeycomb structures with similar mechanical properties than those obtained by using a default printing strategy.

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