scholarly journals Some aspects of structure formation in sintering process between cuprum fibers and Zn

Author(s):  
V. G. Shcherbakou

The article reveals some aspects of structure formation between cuprum fibers and Zn in fluidized powder mixture. It was established that diffusion saturation of cuprum fibers with Zn leads to formation of diffusion layer with decreased melting temperature. The presence of high concentrated Zn zones on the top of the each separate fiber results in improved compactability and sintering temperature in that of high importance in production of porous filter materials.

2021 ◽  
Vol 7 (5) ◽  
pp. 56
Author(s):  
Yimin Yang ◽  
Xiaoying Li ◽  
Ziyu Liu ◽  
Dianjun Hu ◽  
Xin Liu ◽  
...  

Nanoparticles prepared by the coprecipitation method were used as raw materials to fabricate Y3Fe5O12 (YIG) ceramics by air pressureless sintering. The synthesized YIG precursor was calcinated at 900–1100 °C for 4 h in air. The influences of the calcination temperature on the phase and morphology of the nanopowders were investigated in detail. The powders calcined at 1000–1100 °C retained the pure YIG phase. YIG ceramics were fabricated by sintering at 1200–1400 °C for 10 h, and its densification behavior was studied. YIG ceramics prepared by air sintering at 1250 °C from powders calcinated at 1000 °C have the highest in-line transmittance in the range of 1000-3000 nm. When the sintering temperature exceeds 1300 °C, the secondary phase appears in the YIG ceramics, which may be due to the loss of oxygen during the high-temperature sintering process, resulting in the conversion of Fe3+ into Fe2+.


Materials ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 438
Author(s):  
Shuwei Yang ◽  
Bingliang Liang ◽  
Changhong Liu ◽  
Jin Liu ◽  
Caisheng Fang ◽  
...  

The (1–x)Ca0.61La0.26TiO3-xNd(Mg0.5Ti0.5)O3 [(1–x)CLT-xNMT, x = 0.35~0.60] ceramics were prepared via microwave sintering. The effects of sintering temperature and composition on the phase formation, microstructure, and microwave dielectric properties were investigated. The results show that the microwave sintering process requires a lower sintering temperature and shorter sintering time of (1–x)CLT-xNMT ceramics than conventional heating methods. All of the (1–x)CLT-xNMT ceramics possess a single perovskite structure. With the increase of x, the dielectric constant (ε) shows a downward trend; the quality factor (Qf) drops first and then rises significantly; the resonance frequency temperature coefficient (τf) keeps decreasing. With excellent microwave dielectric properties (ε = 51.3, Qf = 13,852 GHz, τf = −1.9 × 10−6/°C), the 0.65CLT-0.35NMT ceramic can be applied to the field of mobile communications.


2015 ◽  
Vol 669 ◽  
pp. 158-166
Author(s):  
Dariusz Bartkowski ◽  
Andrzej Mlynarczak ◽  
Adam Piasecki ◽  
Waldemar Matysiak ◽  
Michal Hatala ◽  
...  

The work presents results of diffusion niobizing of titanium Grade 2 by gas-contact method. Microhardness, thickness, chemical composition and microstructure were investigation. Diffusion processes was carried out in a two powder mixture. First consisted of ferro-niobium, kaolin and ammonium chloride, second mixture contained pure niobium instead ferro-niobium. The processes were carried out at 950°C, 1000°C and 1050°C for 2, 4 and 6 hours. Due to the geometric surface structure quality and other properties like thickness or microhardness, the best diffusion layer was obtained using first powder mixture and following parameters: temperature 950°C and time of diffusion equal 2 hours. The diffusion layer established in these conditions, had structure of niobium solution in titanium, and niobium content of about 10%. Its hardness was 550 HV0.05 while thickness was 120 μm.


Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1077
Author(s):  
Romisuhani Ahmad ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Wan Mastura Wan Ibrahim ◽  
Kamarudin Hussin ◽  
Fakhryna Hannanee Ahmad Zaidi ◽  
...  

The primary motivation of developing ceramic materials using geopolymer method is to minimize the reliance on high sintering temperatures. The ultra-high molecular weight polyethylene (UHMWPE) was added as binder and reinforces the nepheline ceramics based geopolymer. The samples were sintered at 900 °C, 1000 °C, 1100 °C, and 1200 °C to elucidate the influence of sintering on the physical and microstructural properties. The results indicated that a maximum flexural strength of 92 MPa is attainable once the samples are used to be sintered at 1200 °C. It was also determined that the density, porosity, volumetric shrinkage, and water absorption of the samples also affected by the sintering due to the change of microstructure and crystallinity. The IR spectra reveal that the band at around 1400 cm−1 becomes weak, indicating that sodium carbonate decomposed and began to react with the silica and alumina released from gels to form nepheline phases. The sintering process influence in the development of the final microstructure thus improving the properties of the ceramic materials.


2008 ◽  
Vol 40 (2) ◽  
pp. 117-122 ◽  
Author(s):  
K. Maca ◽  
V. Pouchly ◽  
A.R. Boccaccini

This article summarizes the usage of high-temperature dilatometry in ceramic processing and powder technology with special attention on the description of the sintering process. A practical method for transformation of dilatometric shrinkage data into densification curves (the dependence of the sample density on sintering temperature or time) is described in detail. A new automatic procedure to recalculate sintering shrinkage data allowing the plot of the densification curve has been developed, which is presented here.


2015 ◽  
Vol 1125 ◽  
pp. 401-405
Author(s):  
Mohamed M. Aboras ◽  
Andanastuti Muchtar ◽  
Noor Faeizah Amat ◽  
Che Husna Azhari ◽  
Norziha Yahaya

The demand for tetragonal zirconia as a dental restorative material has been increasing because of its excellent mechanical properties and resemblance to natural tooth color, as well as its excellent biological compatibility. Cerium oxide (CeO2) has been added to yttria-stabilized zirconia (Y-TZP), and studies have demonstrated that the stability of the tetragonal phase can be significantly improved. Y-TZP with 5wt% CeO2 as a second stabilizer was developed via colloidal process, followed by a suitable sintering process. According to the literature, the sintering process is the most crucial stage in ceramic processing to obtain the most homogeneous structure with high density and hardness. This study aims to investigate the effect of sintering temperature on the mechanical properties of nanostructured ceria–zirconia fabricated via colloidal processing and slip casting process with cold isostatic pressing (CIP). Twenty-five pellet specimens were prepared from ceria–zirconia with 20 nm particle size. CeO2 nanopowder was mixed with Y-TZP nanopowder via colloidal processing. The consolidation of the powder was done via slip casting followed by CIP. The samples were divided into five different sintering temperatures with. Results from FESEM, density and hardness analyses demonstrated statistically significant increase in density and hardness as the sintering temperature increased. The hardness increased from 4.65 GPa to 14.14 GPa, and the density increased from 4.70 to 5.97 (g/cm3) as the sintering temperature increased without changing the holding time. Sintering Ce-Y-TZP at 1600 °C produced samples with homogenous structures, high hardness (14.14 GPa), and full densification with 98% of the theoretical density.


2012 ◽  
Vol 512-515 ◽  
pp. 377-381 ◽  
Author(s):  
Jin Rong Lu ◽  
Yang Zhou ◽  
Yong Zheng ◽  
Shi Bo Li ◽  
Zhen Ying Huang ◽  
...  

In this paper, a new type of Ti3SiC2/Cu composites with the volume fractions of 30% Ti3SiC2 particle was prepared by hot pressing and vacuum sintering respectively. The effects of sintering temperature and holding time on the density, resistance and Vickers hardness of Cu-30vol%Ti3SiC2 composite were investigated. The results show that the mechanical properties of the composites prepared by hot pressing are better than that prepared by vacuum sintering. The relative densities of Cu-30vol% Ti3SiC2 composites are rather high in suitable sintering conditions. It achieved 100% for the composites prepared by hot pressing at 930°C for 2h, and 98.4% for the composites prepared by vacuum sintering at 1250°C for 1h. At the same time, the maximum Vickers hardness reached 1735MPa at 900°C by hot pressing. The resistance and Vickers hardness of the composites decreased with an increase in sintering temperature, whereas the density increased. Scanning electron microscope (SEM) and energy-dispersive spectroscopy (EDS) were used to observe the microstructure of the composites. The relationship between microstructure and mechanical properties was discussed.


2011 ◽  
Vol 48-49 ◽  
pp. 331-334
Author(s):  
Cheng Long Gong ◽  
Jing Zhuo Wang ◽  
Yuan Feng

This paper introduces a computer control network system which can control sintering process of four PTFE molding furnaces accurately. System in-out signals such as sintering temperature, on-off signals of dial motor and aeration motor were connected to Lonworks via net nodes, and network variables were used to construct a configuration and interlinkage between the net nodes. We chose a combined-control strategy in which On-off control or Fuzzy-control or Fuzzy-PID control strategy were selected automatically, so the needs to sintering time, cooling speed, steady-state precision etc were accurately achieved.


Author(s):  
Zane A. Grady ◽  
Arnaud Ndayishimiye ◽  
Clive A Randall

The cold sintering process is successfully applied to one of the most refractory solid-state sodium-ion electrolytes, namely sodium beta alumina (SBA). By using a hydroxide-based transient solvent, SBA is densified...


2019 ◽  
Vol 13 (4) ◽  
pp. 654-664 ◽  
Author(s):  
Tong Yu ◽  
Jiang Cheng ◽  
Lu Li ◽  
Benshuang Sun ◽  
Xujin Bao ◽  
...  

Abstract In traditional ceramic processing techniques, high sintering temperature is necessary to achieve fully dense microstructures. But it can cause various problems including warpage, overfiring, element evaporation, and polymorphic transformation. To overcome these drawbacks, a novel processing technique called “cold sintering process (CSP)” has been explored by Randall et al. CSP enables densification of ceramics at ultra-low temperature (⩽300°C) with the assistance of transient aqueous solution and applied pressure. In CSP, the processing conditions including aqueous solution, pressure, temperature, and sintering duration play critical roles in the densification and properties of ceramics, which will be reviewed. The review will also include the applications of CSP in solid-state rechargeable batteries. Finally, the perspectives about CSP is proposed.


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