Understanding the Relations between Surface Stress State and Microstructure Feature for Enhancing the Fatigue Performance of TC6 Titanium Alloy

Fatigue performance has always been an important factor affecting the application of titanium alloy. The service life of TC6 titanium alloy is easily reduced under a continuously alternating load. Therefore, there is an urgent need for a new method to improve fatigue performance. Laser shock peening (LSP) is a widely proposed method to enhance the fatigue performance. Here, through experiments and finite element simulations, it was found that LSP can prolong the fatigue life of TC6 by improving the surface stress state. In strengthening processes, the generation of residual stress was mainly attributed to the change of microstructure, which could be reflected by the statistical results of grain sizes. The content of grains with a size under 0.8 μm reached 78%, and the microhardness value of treated TC6 was 18.7% higher than that of an untreated sample. In addition, the surface residual compressive stress was increased to −600 MPa at the depth of 1500 μm from the surface. On this basis, the fatigue life was prolonged to 135%, and the ultimate fracture macroscopic was also changed. With the treatment of LSP, the fatigue performance of TC6 is highly promoted. The strengthening mechanism of LSP was established with the aim of revealing the relationship between microstructure and stress state for enhancing the fatigue performance in whatever shapes.

Influence of themo-mechanical treatments and microstructural state on the fatigue behaviour of a weald seam: case of API X60 steel

The aim of this work is the study of the fatigue behaviour of API X60 steel and the influence of thermal and mechanical treatments. The evaluation of the integrity and safety of welded structures dictates the approach taken in this research. The microstructural observations on the different zones of the weld seam indicates that the variation of heterogeneous structure is a progressive destruction of the strips of lamination which cause a new phase leading to a drop in the mechanical properties requiring treatment after welding. The fatigue cracking rate diverges beyond the threshold of DK, but no deviation of the crack from its propagation axis was noticed, which confirms the correct choice of filler metal over that of the base metal with an overmatching M = 1.1, and the treatments applied to the structure. This fatigue cracking rate transversal to the welding direction initially presents an aspect similar to that of BM but registers a delay as soon as the crack tip enters the second zone (HAZ) then it progresses rapidly. This evolution is characterized by a disturbance due to the repeated change of microstructure.

Study on abnormal hot corrosion behavior of nickel-based single-crystal superalloy at 900 °C after drilling

The hot corrosion behavior of nickel-based single-crystal superalloy after drilling is investigated at 900 °C. The characteristics of hot corrosion after drilling which are different from normal hot corrosion are reflected in the formation of a more stable oxide layer and less severe spallation. The change of microstructure around the hole is the main reason for the formation of a stable oxide layer during hot corrosion by changing the diffusion process of alloying elements. Subsequently, the formation of a stable oxide layer can reduce the effect of spalling by optimizing surface stress.

Role of Sintering Temperature in Production of Nepheline Ceramics-Based Geopolymer with Addition of Ultra-High Molecular Weight Polyethylene

The primary motivation of developing ceramic materials using geopolymer method is to minimize the reliance on high sintering temperatures. The ultra-high molecular weight polyethylene (UHMWPE) was added as binder and reinforces the nepheline ceramics based geopolymer. The samples were sintered at 900 °C, 1000 °C, 1100 °C, and 1200 °C to elucidate the influence of sintering on the physical and microstructural properties. The results indicated that a maximum flexural strength of 92 MPa is attainable once the samples are used to be sintered at 1200 °C. It was also determined that the density, porosity, volumetric shrinkage, and water absorption of the samples also affected by the sintering due to the change of microstructure and crystallinity. The IR spectra reveal that the band at around 1400 cm−1 becomes weak, indicating that sodium carbonate decomposed and began to react with the silica and alumina released from gels to form nepheline phases. The sintering process influence in the development of the final microstructure thus improving the properties of the ceramic materials.

Change of Microstructure and Analysis of Fracture of the Ti-50.8 at.% Ni Alloy in the Ultrafine-Grained State after Multiple Martensitic Transformations with a Large Number of Cycles

The microstructure and mechanical properties of the ultrafine-grained Ti–50.8 at.% Ni alloy after thermal cycling treatment with the number of cycles up to 250 was investigated. A fractographic analysis of the samples after tensile tests was carried out. The fracture pattern of the alloy in the UFG state has a viscous character with microdepths on the fracture surface. The average size of microdepths decreases as the number of thermal cycles increases up to n= 250.

Effect of microstructure on corrosion-mechanical endurance of welded joints of aluminium alloy V1341T produced by manual argon-arc welding

The results of microstructure effect on corrosion-mechanical endurance of 1.2 mm thick alloy of Al-Mg-Si-Cu alloying system and its welded joints, depending on their condition due to different types of HT are presented. Change of microstructure of the welded joints during performance of various HT operations practically does not affect its resistance against intergranular and exfoliating corrosion. Effect of HT on corrosion-mechanical endurance of welded joint under the conditions of simultaneous action of continuous loading and corrosive environment is ambiguous. Resistance against intergranular corrosion and corrosion cracking will determine the fracture resistance of welded products of V1341T alloy in service.

Change of Microstructure and Hardness of Duo-Casted Al3003/Al4004 Clad Material during Extrusion Process

This study was carried out to observe and measure the microstructure, distance between dendrite arms, aspect ratio, and Knoop hardness change of extruded material formed by the hydro co-extrusion of Al3003/Al4004 clad material manufactured by the duo-casting method. The specimen of duo-casted Al3003/Al4004 clad materials was circle shaped; it was composed of Al3003 (outside) and Al4004 (inside) materials. The manufacturing conditions of the hydro co-extruded specimen were 423 K temperature and 6.5 ratio of extrusion. At the interface of the duo-casted Al3003/Al4004 clad material, a non-junction at the interface and non-metallic inclusions of Si- and Mn-based oxides were observed. Al3003 exhibits equiaxed crystals; Al4004 has a casted structure with dendrites before extrusion, showed slight deformation during extrusion, and then finally exhibited completely deformed structures after extrusion. In the cast material, the distance between dendrite arms increased, and the aspect ratio of dendrites tended to decrease from the surface to the center. However, in the case of the extruded material, neither Al3003 nor Al4004 changed significantly from the surface to the inside. As extrusion progressed, the Knoop hardness value at the interface of Al3003/Al4004 increased rapidly compared with those of Al3003 and Al4004 matrixes.

Dynamic Evaluation Method of Caprock Microscopic Sealing in CO2 Sequestration Project

The existing statistical evaluation methods of caprock sealing ability in CO2 sequestration engineering only take into account the sealing ability of caprocks before sequestration but cannot reflect the retained sealing ability of caprock after hydrochemical reactions. A microscopic sealing evaluation method of caprock was established based on the microscopic mechanism of chemical reaction and the breakthrough pressure of caprock which, changes with the time of CO2 sequestration, was taken as the dynamic evaluation index. The results show that the change of microstructure parameters such as the average pore radius after dissolution is the essential reason that affects the variation of the caprock microscopic sealing property. Dissolution or precipitation of different caprock minerals during the chemical reaction process is the key factor that determines the decrease or increase of caprock microscopic sealing property. The evaluation method can reflect the change of microscopic sealing property of the caprocks in different areas as the sealing time goes and provides an efficient and practical quantitative evaluation method for the initial formation site selection and safety sealing in the later stage.