The Hard Case for Whole Drilling Optimization
Abstract Today every Oil & Gas company is searching for the elusive drilling optimization process. Authors argue that a global drilling optimization is only achieved calculating the actual ROI – based on money spent in drilling vs total production of the well. As this is impractical, this paper presents a framework to measure engineering and management aspects of this optimization. Engineering approach looks into "doing things right," while managerial attitude is "doing the right things." Drilling optimization is centered in using existing (and upcoming) data from rig and its analyses. Engineers look into hydraulics, WOB, etc., with the purpose to calculate ideal/best ROP parameters and eventually to avoid problems, such as stuck pipe. This is done by direct calculation and/or running simulated models to spot deviations. Management is concerned with relative efficiency of the process (KPIs) compared to a baseline (offset wells, planned durations, technical limits, etc.). They concentrate at comparisons and focus at how to mitigate operational risks (time, costs, HSE, etc.) while producing the "best well". Those two intertwined optimization processes are depicted and explained in the next sessions. Authors' experience has shown that TL (Technical Limit), ILT (Invisible Lost Time) and NPT (Non-Productive time) are façades from the engineering and management efforts in drilling optimization. For example, there is no unique way to describe "Technical Limit" in drilling. We will describe the technical components for it under physics and models, as well as under historical-coaching-KPI approach. Same for ILT and NPT. Under a unique framework, users can understand and clarify the confusion in the current marketplace to better data and data processing to achieve optimization. The so called "data analytics" is dissected and formalized so all parties involved: technicians, service providers, operators, equipment suppliers, managers, finances, etc., can fully understand where data can be used (also how they are collected and quality checked) and what processes are needed to achieve each step of the drilling optimization. Unlike any product or service available today, the framework described in this article looks in the drilling optimization with a holistic view. Efforts so far have been scattered and there is a lack of an overall framework. The best results come from the combination of those two approaches.