Application of a Novel Ecofriendly Okra Powder as Fluid Loss Controller in Water Based Drilling Fluids

2021 ◽  
Author(s):  
Mobeen Murtaza ◽  
Zeeshan Tariq ◽  
Xianmin Zhou ◽  
Dhafer Al Sheri ◽  
Muhammad Mahmoud ◽  
...  

Abstract Saudi Arabian based companies are spending many millions of dollars a year on import of drilling mud additives to meet the drilling industry demand. To cut the imported materials, locally available materials are preferable. Out of many drilling fluid additives, a single locally available additive such as fluid loss can save millions of dollars a year. The cost and locally available raw material justify the development of drilling fluid additives in the Kingdom of Saudi Arabia. In other aspect, local development provides many benefits to the Kingdom including industrial growth, technology ownership and new job opportunities. Okra (Hibiscus esculents) is widely used as a thickener and viscosifier in medical and food industries due to its low cost, availability, longer shelf life, and high thermal tolerance. In addition to that, it is environment friendly and available in abundance locally in Kingdom of Saudi Arabia. The composition of Okra powder was diagnosed by X-ray fluorescence (XRF) and Fourier-transform infrared spectroscopy (FTIR). The thermal stability of Okra was tested using thermal gravimetric analysis (TGA). The Okra powder was mixed in various concentrations such as (1, 2 and 3) grams in 350ml of water based drilling fluid (WBDF). The performance of Okra contained drilling fluids was compared with starch-based drilling fluid. The addition of Okra reduced fluid loss in different proportions at different concentrations. For instance, drilling fluid with 3g Okra concentration had 42% lower fluid loss as compared to the base fluid. The cake thickness was reduced upon the addition of Okra. The low fluid loss and thin filter cake make Okra a useful solution as a fluid loss controller in WBDFs. The addition of Okra powder also increased the viscosity and gel strength of the WBDFs. TGA analysis of Okra powder showed that it has strong thermal stability as compared to starch. Overall, the experimental results suggest that Okra mixed drilling fluids can be used as an alternate solution to starch mixed drilling fluids.

2017 ◽  
Vol 140 (5) ◽  
Author(s):  
Jimoh K. Adewole ◽  
Musa O. Najimu

This study investigates the effect of using date seed-based additive on the performance of water-based drilling fluids (WBDFs). Specifically, the effects of date pit (DP) fat content, particle size, and DP loading on the drilling fluids density, rheological properties, filtration properties, and thermal stability were investigated. The results showed that dispersion of particles less than 75 μm DP into the WBDFs enhanced the rheological as well as fluid loss control properties. Optimum fluid loss and filter cake thickness can be achieved by addition of 15–20 wt % DP loading to drilling fluid formulation.


Author(s):  
Erfan Veisi ◽  
Mastaneh Hajipour ◽  
Ebrahim Biniaz Delijani

Cooling the drill bit is one of the major functions of drilling fluids, especially in high temperature deep drilling operations. Designing stable drilling fluids with proper thermal properties is a great challenge. Identifying appropriate additives for the drilling fluid can mitigate drill-bit erosion or deformation caused by induced thermal stress. The unique advantages of nanoparticles may enhance thermal characteristics of drilling fluids. The impacts of nanoparticles on the specific heat capacity, thermal conductivity, rheological, and filtration control characteristics of water‐based drilling fluids were experimentally investigated and compared in this study. Al2O3, CuO, and Cu nanoparticles were used to prepare the water-based drilling nanofluid samples with various concentrations, using the two-step method. Transmission Electron Microscopy (TEM) and X-Ray Diffraction (XRD) were utilized to study the nanoparticle samples. The nanofluids stability and particle size distribution were, furthermore, examined using Dynamic Light Scattering (DLS). The experimental results indicated that thermal and rheological characteristics are enhanced in the presence of nanoparticles. The best enhancement in drilling fluid heat capacity and thermal conductivity was obtained as 15.6% and 12%, respectively by adding 0.9 wt% Cu nanoparticles. Furthermore, significant improvement was observed in the rheological characteristics such as the apparent and plastic viscosities, yield point, and gel strength of the drilling nanofluids compared to the base drilling fluid. Addition of nanoparticles resulted in reduced fluid loss and formation damage. The permeability of filter cakes decreased with increasing the nanoparticles concentration, but no significant effect in filter cake thickness was observed. The results reveal that the application of nanoparticles may reduce drill-bit replacement costs by improving the thermal and drilling fluid rheological characteristics and decrease the formation damage due to mud filtrate invasion.


2020 ◽  
Author(s):  
Xian-Bin Huang ◽  
Jin-Sheng Sun ◽  
Yi Huang ◽  
Bang-Chuan Yan ◽  
Xiao-Dong Dong ◽  
...  

Abstract High-performance water-based drilling fluids (HPWBFs) are essential to wellbore stability in shale gas exploration and development. Laponite is a synthetic hectorite clay composed of disk-shaped nanoparticles. This paper analyzed the application potential of laponite in HPWBFs by evaluating its shale inhibition, plugging and lubrication performances. Shale inhibition performance was studied by linear swelling test and shale recovery test. Plugging performance was analyzed by nitrogen adsorption experiment and scanning electron microscope (SEM) observation. Extreme pressure lubricity test was used to evaluate the lubrication property. Experimental results show that laponite has good shale inhibition property, which is better than commonly used shale inhibitors, such as polyamine and KCl. Laponite can effectively plug shale pores. It considerably decreases the surface area and pore volume of shale, and SEM results show that it can reduce the porosity of shale and form a seamless nanofilm. Laponite is beneficial to increase lubricating property of drilling fluid by enhancing the drill pipes/wellbore interface smoothness and isolating the direct contact between wellbore and drill string. Besides, laponite can reduce the fluid loss volume. According to mechanism analysis, the good performance of laponite nanoparticles is mainly attributed to the disk-like nanostructure and the charged surfaces.


2021 ◽  
Vol 21 (3) ◽  
pp. 123-130
Author(s):  
Ekaterina L. Leusheva ◽  
Nazim T. Alikhanov

Mining and geological conditions for the development of new fields are becoming more difficult every year. Accordingly, the requirements for ensuring the environmental and technological safety of the drilling process are becoming more and more important. To ensure such a process, it is necessary to use correctly selected drilling fluids with proper characteristics: rheological parameters sufficient for effective cleaning of the well bottom, density sufficient to create back pressure, fluid loss to ensure a high-quality filter cake. Modern environmental requirements dictate the abandonment of hydrocarbon-based solutions. But when using water-based solutions, there are no suitable solutions, especially with their high density, since the use of barite can lead to a decrease in reservoir productivity. In this regard, the analysis of the problem and the search for options for creating water-based drilling fluids, weighted without the addition of barite, having the properties of maintaining the stability of the wellbore, ensuring safe drilling and opening productive formations without damaging the reservoir characteristics, was carried out. Such a solution was found in changing the base of the drilling fluid - highly mineralized fluids or solutions based on saturated brines. Brines must be created on the basis of inorganic salts that have good solubility, for example, chlorides, bromides. Due to the content of salts, the fluids have an inhibitory effect, and depending on the volume of dissolution, the density of the drilling fluids can be controlled. The scientific works of foreign and domestic scientists analyzed in the article have been published over the past five years, which indicates the relevance of this development. The selected compositions are presented and theoretically investigated, which were also tested in the field conditions.


Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-11
Author(s):  
Dongyu Qiao ◽  
Zhongbin Ye ◽  
Lei Tang ◽  
Yiping Zheng ◽  
Xindong Wang ◽  
...  

The high-temperature stability and filtration property controlling of ultra-high-temperature water-based drilling fluids is a worldwide problem. To resolve this problem, a high-temperature-resistant quaternary copolymer (HTRTP) was synthesized based on molecular structure optimization design and monomer optimization. The physical and chemical properties were characterized by infrared spectroscopy, thermal weight, and spectrophotometry, and their temperature and salt resistance was evaluated in different drilling fluids, combined with adsorption, particle size analysis, and stability test. The results show that the thermal stability of HTRTP is very strong, and the initial temperature of thermal decomposition is above 320°C. The salt resistance of HTRTP is more than 162 g/L, and the calcium resistance is more than 5000 mg/L, which is equivalent to the foreign temperature-resistant polymer DCL-a, and is superior to the domestic metal ion viscosity increasing fluid loss agent PMHA-II for drilling fluids. It has excellent high-temperature resistance (245°C) and fluid loss reduction effect in fresh water base mud, fresh water weighted base mud, saturated brine base mud, and composite salt water base mud, which is better than foreign DCL-a (245°C) and domestic PMHA (220°C). The adsorption capacity of HTRTP on clay particles is large and firm, and the adsorption capacity changes little under the change of chemical environment and temperature. Both before and after HTRTP aging (245°C/16 h), the permeability of filter cake can be significantly reduced and its compressibility can be improved. By optimizing the particle size gradation of the drilling fluid and enhancing the colloid stability of the system, HTRTP can improve the filtration building capacity of the drilling fluid and reduce the filtration volume. The development of antithermal polymer provides a key treatment agent for the study of anti-high-temperature-resistant saline-based drilling fluid.


Polymers ◽  
2021 ◽  
Vol 13 (18) ◽  
pp. 3120
Author(s):  
Xianfeng Tan ◽  
Longchen Duan ◽  
Weichao Han ◽  
Ying Li ◽  
Mingyi Guo

To overcome the negative impact on the rheological and filtration loss properties of drilling fluids caused by elevated temperature and salts contamination, which are common in ultradeep or geothermal drilling operations, it is imperative to develop highly efficient additives used in the water-based drilling fluid. In this study, a zwitterionic copolymer P (AM/DMC/AMPS/DMAM, ADAD) was synthesized by using acrylamide (AM), cationic monomer methacrylatoethyl trimethyl ammonium chloride (DMC), anionic monomer 2-acrylamide-2-methyl propane sulfonic acid (AMPS), and N,N-dimethylacrylamide (DMAM) through free radical copolymerization. The copolymer was characterized by 1H Nuclear Magnetic Resonance (NMR), Fourier transform infrared spectroscopy (FTIR), elemental analysis, thermogravimetric analysis (TGA), and zeta potential. The rheological behavior, filtration properties, and the performance exposure to salt or calcium contamination in water-based drilling fluid were investigated. The bentonite/polymer suspension showed improved rheological and filtration properties even after aging at 160 °C or a high concentration of salt and calcium. The filtration loss can be greatly reduced by more than 50% (from 18 mL to 7 mL) by the inclusion of 2.0 wt% copolymer, while a slight increase in the filtrate loss was observed even when exposed to electrolyte contamination. Particle size distribution and zeta potential further validate the idea that zwitterionic copolymer can greatly improve the stability of base fluid suspension through positive group enhanced anchoring on the clay surface and repulsion force between negative particles. Moreover, this study can be directed towards the design and application of zwitterionic copolymer in a water-based drilling fluid.


2021 ◽  
Vol 11 (1) ◽  
pp. 137-145
Author(s):  
Hani Ali Al Khalaf ◽  
Zeeshan Ahmad ◽  
Gabriella Kovácsné Federer

This study aims to evaluate the effect of wheat flour as a natural and environmentally friendly material on the properties of water-based mud. Recently, many experiments have been conducted with various additives to improve the properties of drilling fluids. The effect of using wheat flour as a new additive to drilling fluid was studied to improve rheological and filtration properties. In the laboratory several samples of water-based mud were prepared, different concentrations of wheat flour from 1 wt% to 7 wt% were added to the mud and tested by using a Fann 35 viscometer, 140 Fann Mud balance, and an API LT-LP filter press. The results showed that adding 7 wt% of wheat flour was the optimal concentration. It was found that the apparent viscosity and yield point increased by 50% and 35%, respectively, when 7 wt% of wheat flour was added to the water-based drilling fluid. Likewise, the fluid loss rate was reduced by 25% when using the same concentration of wheat flour.


Author(s):  
Chinedum Peter Ezeakacha ◽  
Saeed Salehi ◽  
Raj Kiran

Water-based drilling mud is one of the commonly used fluid systems for drilling operations. The loss of drilling fluid in porous media and fractured formations have been one of the industry’s focus in the past decades. However, the dynamics and constantly changing wellbore conditions push the boundaries for more research into accurate quantification and mitigation methods for fluid loss. In the design and development of drilling fluids, most test conditions are kept constant during fluids property testing. Drilling fluid loss and rheological parameters are determined experimentally at constant test conditions, and according to the combination of mud additives, rather than a comprehensive approach. In addition, conventional methods of quantifying drilling fluid loss properties for field application can be is time-consuming, considering that multiple factors impact fluid loss. This study presents a statistical engineering approach for pore-scale characterization of water-based mud (WBM) invasion. The methods used in this research are: special case of factorial design of experiment (DoE), analysis of variance (ANOVA), and regression. Important field parameters based on previous studies and industry recommendations were carefully integrated in the DoE and result analyses. These parameters include but not limited to: porous media type, temperature, type of lost circulation material (LCM), concentration of LCM, drilling string rotary speed, and eccentricity. Ceramic filter tubes were used for the first set of experiments and Upper Grey sandstone rock samples were used for the second set of experiments. The statistical analyses performed in this study were based on a 95% confidence interval (CI). The results show that for single factor interpretation, increase in temperature and rotary speed increased dynamic fluid invasion significantly. Increase in LCM concentration resulted to a significant decrease in fluid invasion. LCM concentration and rotary speed interaction revealed a significant decrease in fluid invasion. LCM concentration and temperature interaction significantly increased fluid invasion. Rotary speed and temperature interaction also increased fluid invasion significantly. The three-factor interaction effect of LCM concentration, rotary speed, and temperature was not significant in reducing fluid invasion. For the conditions used in this study, the regression analysis showed that dynamic fluid invasion in Upper Grey sandstone can be explained from variation in LCM concentration and rotary speed. The results and methods from this study can provide reliable information for drilling fluids design and selecting operating conditions for field application.


2021 ◽  
pp. 1-10
Author(s):  
Hameed Hussain Ahmed Mansoor ◽  
Srinivasa Reddy Devarapu ◽  
Robello Samuel ◽  
Tushar Sharma ◽  
Swaminathan Ponmani

Summary Drilling technology in petroleum engineering is associated with problems such as high fluid loss, poor hole cleaning, and pipe sticking. Improvement of rheological and filtration properties of water-based drilling fluids (WDFs) plays a major role in resolving these drilling problems. The application of nanotechnology to WDF in the recent past has attracted much attention in addressing these drilling operations problems. In the present work, we investigate the application of natural aloe vera and CuO nanofluids combined as an additive in WDF to address the drilling problems. The nanofluids of three different concentrations of CuO nanoparticle (0.2, 0.4 , and 0.6 wt%) with aloe vera as a base fluid are prepared for this study by adopting a two-step method. The prepared nanofluids are characterized by their particle size and morphological characteristics. Conventional WDF (DF.0) is synthesized, and the prepared aloe-vera-based CuO nanofluid is added to the WDF to prepare nanofluid-enhancedwater-based drilling fluid (NFWDF) of different concentrations of nanoparticles, namely, 0.2 , 0.4, and 0.6 wt%. The prepared drilling fluid mixture is then characterized for its rheological and filtrate loss properties at various temperatures. Thermal stability and aging studies are performed for both WDF and NFWDF. The experimental results are then modeled using rheological models. The results reveal that aloe-vera-based CuO nanofluids improve the thermal stability and rheological properties of drilling fluid and significantly decrease the American Petroleum Institute (API) filtrate. Viscosity for WDF shows an approximately 61.7% decrease in heating up to 90°C. Further, the hot roll aging test causes a 63% decrease in the viscosity of WDF at 90°C. However, the addition of aloe-vera-based CuO nanofluids is found to aid in recovering the viscosities to a great extent. The fluid loss values before hot rolling are observed to be 6.6 mL after 30 minutes, whereas fluid loss values for the NFWDFs are found to be 5.9, 5.4, and 4.6 mL, respectively. The fluid loss value after hot rolling for the WDF is found to be 10.8 mL after 30 minutes, whereas fluid loss values for the NFWDFs are found to be 9.2, 8.5, and 7.7 mL, respectively. The rheological performance data of NFWDF project a better fit with the Herschel-Bulkley model and suggest improvement in rheological and filtration properties. There has been limited research work available in understanding the impact of aloe-vera-gel-based nanofluids in improving the performance of WDFs through the improvement of its rheological and filtration properties. This study aims to exploit the property of native aloe vera and CuO nanofluids combined together to enhance the rheological and filtration properties of WDF by conducting the tests both before and after hot rolling conditions. This study acts as an important precursor for developing novel additives for WDF to improve its rheological and filtration properties. This study is also expected to benefit the industry and solve the major challenges in deep-well drilling operations and high-pressure and high-temperature (HPHT) drilling operations.


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