Onshore Yard Readiness for Upcoming Oil and Gas Offshore Structure Decommissioning Projects in Indonesia

2021 ◽  
Author(s):  
Sari Amelia ◽  
Jing Shuo Leow ◽  
Bisri Hasyim ◽  
Dega Damara Aditramulyadi ◽  
Hooi Siang Kang ◽  
...  

Abstract More than a thousand fixed oil and gas offshore structures were installed in the Southeast Asia region. Indonesia currently has more than 600 offshore oil and gas platforms, nearly half of which need to be decommissioned within the next few years. While the regulators and operators are developing procedures and regulations for the decommissioning process of the offshore platforms, there is also a need to ensure that onshore facilities are available to receive the decommissioned structures and equipment and subsequently process them safely. At the moment, there is no yard in Indonesia that is well-placed to undertake onshore decommissioning activities. The aim of this study is to develop recommendations for yard owners to assure their yards are ready for the upcoming decommissioning projects. Research data was collected directly from field survey in an offshore fabrication yard, owned by PT. Meitech Eka Bintan, Indonesia. In the current study, research data was analyzed by comparing with decommissioning yard facilities in ABLE Seaton Port, United Kingdom which was used as offshore structure decommissioning yard since 1985. Recommendations include the work required to assure the yard comply with respective guidelines and industry best practices. The research begun with identifying the yard's potential to receive onshore decommissioning work based on current primary facilities which are quay and fabrication area properties. After that, a yard modernization assessment was carried out as to identify the best location for the upgrade on the missing required facilities. The results indicate that the primary facilities of the yard are comparable to ABLE Seaton Port with both having similar depth at quayside, capable of mooring barges and Heavy Lift Vessel (HLV), both having liquid containment system at the fabrication area and the large fabrication area at PT. Meitech Eka Bintan yard is sufficient similar to the area utilized by ABLE Seaton Port for Brent Delta topside decommissioning works. However, since the yard's main business is currently on offshore structure fabrication, hence there is a lack of waste handling facilities such as waste handling workshop and covered waste storage area to fulfill the respective guidelines and regulations. A case study was carried out to identify the onshore decommissioning working area and the location of the waste handling facilities on the yard. This study is expected to assist towards improving the readiness of yards to carry out onshore decommissioning not only in Indonesia but also in Southeast Asia region.

Author(s):  
Jean Pierre Lukongo Ngenge ◽  
Abdallah M.S. Wafi

Offshore platforms are considered among the most significant structures in the world that humans have ever built, having to function in a wide range of extremely challenging environments and have a major impact on the economy and industrial progress of countries. It is extremely important to properly plan, design, construct, transport and install such offshore structures. In the absence of commitment to this, the consequences could be severe in both economic and environmental terms. An overview of offshore structures is presented in this paper, and its purpose is to offer a consistent vision for the various types of offshore structures to be used for the extraction of oil and gas. In addition, the paper focuses on the expected accidents that may occur during and after construction. Accidents do not only cover the difficult environment where these structures are to be built, but they also cover the impact of climate change on these structures. The approach considered in this paper involves a systematic literature review that deals with reviewing different studies done on the similar research topic. The results found in this study determined that the type of offshore structure to be built or fixed at a particular location in water, depends mainly on the water depth and also on the past and present environmental records. Nonetheless, the outcomes of this study are still general; thus, further studies have to be completed in order to acquire more advanced knowledge in this particular field.


1994 ◽  
Vol 16 (2) ◽  
pp. 43-48
Author(s):  
Do Son

This paper describes the results of measurements and analysis of the parameters, characterizing technical state of offshore platforms in Vietnam Sea. Based on decreasing in time material characteristics because of corrosion and local destruction assessment on residual life time of platforms is given and variants for its repair are recommended. The results allowed to confirm advantage of proposed technical diagnostic method in comparison with others and have been used for oil and gas platform of Joint Venture "Vietsovpetro" in South Vietnam.


Author(s):  
Mohamed A. El-Reedy

The GUPCO offshore structure management system was developed as a part of an integrated infrastructure management system. This paper presents a case study of providing an integrity management system for inspection, evaluation and repair of the fixed offshore platforms in Gulf of Suez. The management system procedure is presented focusing on the first step for defining the highly risky weight to the lower risky weight structure based on API criteria for assessment of the existing structures. The risk analysis methodology for developing design and assessment criteria for fixed offshore structure based on consequence of failure is illustrated. In our case study the assessment method is applied for a number of fixed offshore structures. The above methodology is performed after theoretical assessment and then verifying by using ROV subsea inspection for the fixed offshore structure. Comparison between the actual structure performance and the predicting risk assessment for the structure from the model will be studied. The overall management system will be illustrated in scope of predictive maintenance philosophy and reliability for all offshore structures.


Author(s):  
S. M. S. M. K. Samarakoon ◽  
R. M. Chandima Ratnayake ◽  
S. A. S. C. Siriwardane

Structural integrity control (SIC) is an increasingly important element of offshore structures. Not only is it used in newly built and existing offshore structures (e.g. oil and gas (O&G) production & process facilities (P&PFs), wind turbine installations, etc.), but SIC is also essential for ageing offshore platforms which are subjected to an extension of their design service life. In these cases, SIC programs must be performed to assess the platforms. If any significant changes in structural integrity (SI) are discovered, then it is essential to implement an appropriate strengthening, modification and/or repair (SMR) plan. Currently, welded and grouted repairs are mostly used for SMR. Although a welded repair may typically restore a structure to its initial condition, if the damage is due to fatigue loading and welded repairs have been carried out, then historical evidence reveals that there is a high potential for the damage to reappear over time. On the other hand, mechanical connections are significantly heavier than grouted connections. Consequently, grouted repairs are widely used to provide additional strength, for instance, to handle situations such as preventing propagation of a dent or buckle, sleeved repairs, leg strengthening, clamped repair for load transfer, leak sealing and plugging, etc. This manuscript examines current developments in grouted connections and their comparative pros and cons in relation to welded or mechanical connections. It also provides recommendations for future research requirements to further develop SMR with grouted connections.


2017 ◽  
Vol 862 ◽  
pp. 265-270
Author(s):  
Raditya Danu Riyanto ◽  
Murdjito

Offshore structure, particularly fixed offshore structures, should be kept in the performance for the fit-for-purpose condition during their operating lifetime. For fixed offshore structures that exceed their designated life years, the proper Structural Integrity Management System (SIMS) should be developed and applied. Despite the fixed offshore platforms have their service life, there are still platforms that continue to operate exceeding their service lifetime. These ageing platforms should be taken care thoroughly to avoid the consequences that could take casualties. This paper will propose the proper initiation of SIMS development for ageing fixed offshore platforms in Indonesia, by taking an example at Bekapai Field Platforms in East Kalimantan. Using HAZID technique and several ranking criteria, the platforms are assessed and ranked. Platforms that categorized in critical condition are grouped based on similarities in geometry and function. The highest rank is analyzed in computer Finite Element Analysis (FEA) Software with modification based on latest inspection result. This method is proven to be a proper method to be used as a maintenance program for ageing fixed offshore platforms in Indonesia.


Author(s):  
Kun-Hee Lee ◽  
Ki Young Yoon

Safety verification against blast load is important in offshore structure for oil and gas development which have the high possibility of explosion accident. The structural response against blast is a nonlinear dynamic phenomenon, it is necessary the nonlinear dynamic analysis for accurate structural behavior. But it requires much more computing resource and manpower than conventional linear analysis. Therefore, simple approaches such as modified code check and Biggs’ simplified SDOF have been widely used for the structural verification. These approaches are very useful in design for simplicity and conservativeness. However, they don’t represent proper dynamic characteristics, thus sometimes they may cause excessively conservative. In this paper, the dynamic characteristic of structures beyond the yield point is studied by using nonlinear dynamic FE analysis and more safe and economic approach is suggested.


Author(s):  
F. Van den Abeele ◽  
J. Vande Voorde

Offshore platforms are subjected to wind, waves and tidal flows. Tidal flow will generate a steady current, which induces a lift force and a drag force on the platform legs. In addition, water particle velocities induced by waves give rise to an oscillatory flow. As a result, the structure will experience a lift, drag and inertia force when subjected to wave-induced flow patterns. On top of that, a turbulent Von Karman vortex street can appear in the wake of the platform legs for certain combinations of dimensions and flow velocities. Vortex shedding can lead to vortex induced vibrations, which may jeopardize the integrity of the entire offshore platform. Environmental loads can cause significant deformations of offshore structures, which can in turn influence the fluid flow. Multiphysics modelling is required to capture the mechanisms governing fluid-structure interaction. In this paper, a Coupled Eulerian Lagrangian (CEL) approach is pursued to simulate offshore platform movements in strong tidal flows. In a CEL analysis, the fluid flow is modelled in an Eulerian framework: the water is described by an equation of state, and can flow freely through a fixed mesh. The offshore platform is modelled as a compliant structure in a traditional Lagrangian formulation, where the nodes move with the underlying material. Interaction between the fluid domain and the offshore structure is enforced using general contact conditions. The strongly coupled problem is then tackled with an explicit solver. Here, the CEL approach is demonstrated to simulate the movement of an offshore jack-up barge. The response of the vessel is calculated for different flow conditions. The multiphysics model allows evaluating the added value of structural redundancy, e.g. in the number of platform legs required for a safe design. In addition, it provides a valuable tool to predict the tidal windows allowed for given operational conditions.


Author(s):  
H. Matin Nikoo ◽  
M. Zeinoddini ◽  
H. Estekanchi ◽  
M. Golestani

This paper introduces a novel methodology for design and assessment of offshore structures exposed to irregular sea waves. For this, Constrained NewWave (CNW) is integrated with the Endurance Time Analysis (ETA) methodology, which is basically developed for the performance based analysis of onshore structures to earthquake loads. In this approach, the offshore structure is simulated in time-domain under a set of calibrated intensifying wave functions. They are devised to represent a gradually increasing roughness of the sea state by time. A performance index such as base shear, drift or stress in a critical structural members are monitored until they reach to a predefined maximum value. A higher endurance time (corresponding to a higher wave height) is to be interpreted as a better performance of structure. Ability to consider spectral features of waves, waves’ irregularity, the wave-in-deck impacts, utilizing a relatively simple approach, requiring relatively low computational times and capability to consider any desirable damage indices are the advantages of this novel method. The method can be used in the design stage, collapse analysis and for the assessment of existing offshore platforms. In this paper the effectiveness of this method has been examined on offshore jacket platforms. The results obviously have highlighted the potentials of this approach for the dynamic, time-domain, non-linear analysis and assessment of offshore platforms.


Author(s):  
Arne Gu¨rtner ◽  
Joachim Berger

The development of oil and gas fields in shallow icy waters, for instance in the Northern Caspian Sea, have increased the awareness of protecting offshore structures by means of ice barriers from the impacts of drifting ice. Protection could be provided by Ice Protection Piles (IPPs), installed in close vicinity to the offshore structure to be protected. Piles then take the main loads from the drifting ice by pre-fracturing the advancing ice sheet. Hence, the partly shielded offshore structure could be designed according to significant lower global design ice loads. In this regard, various configurations of pile arrangements have been model tested during the MATRA-OSE research project in the Ice Model Test Basin of the Hamburg Sip Model Basin (HSVA). The main objective was to analyse the behaviour of ice interactions with the protection piles together with the establishment of design ice loads on an individual pile within the pile arrangement. The pile to pile distances within each arrangement were varied from 2 to 8 times the pile diameter for both, vertical and inclined (30° to the horizontal) pile arrangements. Two test runs with 0.1 m and 0.5 m thick ice (full scale values) were conducted respectively. The full scale water depth was 4 m. Based on the model test observations, it was found that the rubble generation increases with decreasing pile to pile distances. Inclined piles were capable to produce more rubble than vertical piles and considerable lower ice loads were measured on inclined arrangements compared to vertical arrangements. As initial rubble has formed in front of the arrangements, the rubble effect accelerated considerable. Subsequent to the build-up of rubble accumulations, no effect of the pile inclination on the exerted ice loads could be observed. If piles are used as ice barriers, the distance between the piles should be less than 4D for inclined piles and 6D for vertical piles to allow sufficient rubble generation. Larger distances only generated significant ice rubble after initial grounding of the ice had occurred.


Author(s):  
John Murray ◽  
Apurva Gupta ◽  
Foo Kok Seng ◽  
Asbjorn Mortensen ◽  
Wong Toh Tung

Designs for offshore structures that will be deployed in arctic regions have to consider ice forces, which can be the governing design load. In shallow-water areas (< ∼100 m), fixed bottom caisson designs and artificial islands usually offer the best solutions. In deeper water, however, moored floating systems such as the ship-shaped Floating Production Unit (FPU), the Spar and the Single Column Floater (SCF™) are practical solutions. Even in shallower water where earthquakes are a threat, a moored floater can be a better option because of its ability to avoid seismic effects of the quake due to its suspension in the water above the sea floor. It is estimated that about 30% of the remaining oil and gas reserves lie in the arctic regions of the world. Special care has to be taken to design offshore platforms to survive these extreme arctic environments. Along with severe environmental conditions, there is a possibility of icebergs and multi-year ice sheets as well. A practical solution is to remove the floating structure in case of the expected loads on the structure exceed the maximum design loads. The platform can be brought back to location after the extreme environmental condition has passed. This paper describes a design for a disconnectable mooring system that comprises of external fairleads, submerged chain locker boxes and diverter units along with quick release mechanism and a single handling winch for each group of lines. The system works in tandem with the rig’s ROV and an anchor handling tugboat when connecting the system, while disconnection is automatic without any external assistance other than an emergency release signal. The paper provides the rationale for selecting this configuration based on its strength, redundancy requirements, quick disconnectable ability, without interfering with normal operation and presents a range of applications for this design.


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