scholarly journals Dynamic Characteristic Analysis of Spur Gear System Considering Tooth Contact State Caused by Shaft Misalignment

Author(s):  
Lantao Yang ◽  
Qiang Zeng ◽  
Haishi Yang ◽  
Liming Wang ◽  
Guorong Long ◽  
...  

Abstract Shaft misalignment will change the gear contact state, and then leads to the variation of the internal stiffness excitation of the gear pair, and finally the dynamic characteristics of the gear system will be affected. However, the influence of the gear contact state change on stiffness is usually neglected in the traditional stiffness calculation model for misaligned gears, and the underlying influence mechanism of the gear contact state changes aroused by the shaft misalignment on the dynamic characteristics of gear system is still unclear. To address these shortcomings, traditional loaded tooth contact analysis (LTCA) model is improved with the influences of fillet foundation deformation taken into consideration. Combined with the improved LTCA model, a new mesh stiffness calculation model for misaligned gear considering the tooth contact state is proposed, and then the effects of the contact state changes aroused by the shaft misalignment on the mesh stiffness excitation are studied. Moreover, a dynamic model of misaligned gear system with 8 degree of freedom (DOF) is established, and the dynamic characteristics of the system are simulated and finally verified by experiment. The results show that the proposed model can be used to evaluate the dynamic characteristics of the misaligned gear system with the change of gear tooth contact state taken into consideration. This study provides a theoretical method for the evaluation and identification of the shaft misalignment error.

2021 ◽  
Vol 11 (4) ◽  
pp. 1968
Author(s):  
Lan-tao Yang ◽  
Yi-min Shao ◽  
Wei-wei Jiang ◽  
Lu-ke Zhang ◽  
Li-ming Wang ◽  
...  

Tooth surface cracks are considered as the early stage of the development of tooth surface spalling failure. Understanding the excitation mechanism of surface cracks has a great significance in the early diagnosis of spalling faults. However, there are few studies on the dynamic modelling of surface cracks, and the influence mechanism of surface cracking on the dynamic characteristics of a gear system is also not yet clear during its propagation process. Thus, an analytical calculation model of the meshing stiffness of gear with tooth surface crack is developed. Then, a dynamic model of a spur gear system with six degrees of freedom (DOF) is established based on the proposed surface crack calculation model. The effects of surface crack propagation on the meshing stiffness and dynamic characteristics of gear system are investigated. The results show that the side frequencies of dynamic transmission error (DTE) are more sensitive than those of the acceleration responses during the surface crack propagation, which is more favorable to the surface crack fault diagnosis. Compared to the traditional spalling fault model, the proposed model can accurately characterize the dynamic characteristics of a gear system with the early spalling defect.


2021 ◽  
pp. 107754632110026
Author(s):  
Zhou Sun ◽  
Siyu Chen ◽  
Xuan Tao ◽  
Zehua Hu

Under high-speed and heavy-load conditions, the influence of temperature on the gear system is extremely important. Basically, the current work on the effect of temperature mostly considers the flash temperature or the overall temperature field to cause expansion at the meshing point and then affects nonlinear factors such as time-varying meshing stiffness, which lead to the deterioration of the dynamic transmission. This work considers the effect of temperature on the material’s elastic modulus and Poisson’s ratio and relates the temperature to the time-varying meshing stiffness. The effects of temperature on the elastic modulus and Poisson’s ratio are expressed as functions and brought into the improved energy method stiffness calculation formula. Then, the dynamic characteristics of the gear system are analyzed. With the bifurcation diagram, phase, Poincaré, and fast Fourier transform plots of the gear system, the influence of temperature on the nonlinear dynamics of the gear system is discussed. The numerical analysis results show that as the temperature increases, the dynamic response of the system in the middle-speed region gradually changes from periodic motion to chaos.


2019 ◽  
Vol 2019 ◽  
pp. 1-9
Author(s):  
Heng Chen ◽  
Jun-shan Wang ◽  
Chao Chen ◽  
Shi-xiang Liu ◽  
Hai-peng Chen

The analytical model of an axially precompressed cantilever bimorph is established using the Hamilton’s principle in this study, and the static characteristics are obtained. The dynamic equations of the cantilever bimorph in generalized coordinates are established using a numerical method, and the dynamic characteristics are analyzed. Finally, simulations are performed and experiments are conducted to verify the validity of the theory. The results show that increase of axial force has significant amplification effects on the steady-state response amplitude of the displacement, and it reduces the resonance frequency. The response time is still in the millisecond range under a large axial force, which indicates that the bimorph has excellent dynamic characteristics as an actuator.


2021 ◽  
pp. 1-16
Author(s):  
Siyu Wang ◽  
Rupeng Zhu

Abstract Based on “slice method”, the improved time-varying mesh stiffness (TVMS) calculation model of helical gear pair with tooth surface wear is proposed, in which the effect of friction force that obtained under mixed elasto-hydrodynamic lubrication (EHL) is considered in the model. Based on the improved TVMS calculation model, the dynamic model of helical gear system is established, then the influence of tooth wear parameters on the dynamic response is studied. The results illustrate that the varying reduction extents of mesh stiffness along tooth profile under tooth surface wear, in addition, the dynamic response in time-domain and frequency-domain present significant decline in amplitude under deteriorating wear condition.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Ying-Chung Chen ◽  
Xu Feng Cheng ◽  
Siu-Tong Choi

Purpose This study aims to study the dynamic characteristics of a helical geared rotor-bearing system with composite material rotating shafts. Design/methodology/approach A finite element model of a helical geared rotor-bearing system with composite material rotating shafts is developed, in which the rotating shafts of the system are composed of composite material and modeled as Timoshenko beam; a rigid mass is used to represent the gear and their gyroscopic effect is taken into account; bearings are modeled as linear spring-damper; and the equations of motion are obtained by applying Lagrange’s equation. Natural frequencies, mode description, lateral responses, axial responses, lamination angles, lamination numbers, gear mesh stiffness and bearing damping coefficients are investigated. Findings The desired mechanical properties could be constructed using different lamination numbers and fiber included angles by composite rotating shafts. The frequency of the lateral module decreases as the included angle of the fibers and the principal shaft of the composite material rotating shaft increase. Because of the gear mesh stiffness increase, the resonance frequency of the coupling module of the system decreases, the lateral module is not influenced and the steady-state response decreases. The amplitude of the steady-state lateral and axial responses gradually decreases as the bearing damping coefficient increases. Practical implications The model of a helical geared rotor-bearing system with composite material rotating shafts is established in this paper. The dynamic characteristics of a helical geared rotor-bearing system with composite rotating shafts are investigated. The numerical results of this study can be used as a reference for subsequent personnel research. Originality/value The dynamic characteristics of the geared rotor-bearing system had been reported in some literature. However, the dynamic analysis of a helical geared rotor-bearing system with composite material rotating shafts is still rarely investigated. This paper shows some novel results of lateral and axial response results obtained by different lamination angles and different lamination numbers. In the future, it makes valuable contributions for further development of dynamic analysis of a helical geared rotor-bearing system with composite material rotating shafts.


Coatings ◽  
2020 ◽  
Vol 10 (1) ◽  
pp. 39
Author(s):  
Yangyi Xiao ◽  
Liyang Fu ◽  
Jing Luo ◽  
Wankai Shi ◽  
Minglin Kang

Coatings can significantly improve the load-carrying performance of a gear surface, but how they affect the vibration characteristic of the system is an urgent issue to be solved. Taking into account the nonlinear factors like the variable mesh stiffness, friction, backlash, and transmission error, a six-degree-of-freedom spur gear transmission system with coatings is presented. Meanwhile, the finite element method is applied to acquire the time-varying mesh stiffness of the coated gear pair in the engagement process. With the support of the time-history curve, phase curve, Poincare map, and fast Fourier transform spectrum, the dynamic characteristics and the effects of the coating elastic modulus on vibration behaviors of a gear transmission system are minutely dissected by using a numerical integration approach. Numerical cases illustrate that the dynamic characteristic of a gear transmission system tends toward a one-period state under the given operating condition. They also indicate that, compared with softer coatings, stiffer ones can properly enhance the transmission performance of the coated gear pair. Numerical results are also compared with previous studies, and can establish a theoretical basis for dynamic design and vibration control of the coated gear transmission system.


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