scholarly journals Utilization of both Electronical Manganese Slag and Silicate Tailings as Raw Materials for Fabrication of Cost-effective Porous Ceramics

2021 ◽  
Author(s):  
Hongfu Lin ◽  
Mengke Li ◽  
Zhiguo He ◽  
Hui Zhong ◽  
Liang Hu ◽  
...  
Keyword(s):  
Bulk Density ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Raw Materials ◽  
Cost Effective ◽  
Porous Ceramics ◽  
Waste Utilization ◽  
High Porosity ◽  
Electrolytic Manganese ◽  
Manganese Slag

Abstract Herein, porous wollastonite ceramics with high porosity and low density were successfully fabricated with silicate tailings and electrolytic manganese slag (MS) as primary raw materials. The influences of calcination temperature, SiC and MS addition amounts on porosity, water adsorption, pore distribution, bulk density and bending strength were systematically studied. The results showed that 0.4 wt% of SiC was optimal for the ceramic foaming at the sintering temperature of 1140 ℃. The addition of MS promoted the foaming of ceramic matrix at low temperature. The porosity of ceramics reduced from 78.4–63.7%, bulk density elevated from 0.96 to 1.13 g/cm3, and bending strength increased from 8.43 to 11.22 MPa as the MS increased from 8.33 wt% to 46.67 wt%. Moreover, the best corrosion resistance performance reached to 99.55% with 8.33 wt% MS content and sintering temperature of 1160 ℃. This work is of significance for the solid waste utilization.

Study on Preparation of Ceramic Material and its Properties

2014 ◽  
Vol 686 ◽  
pp. 57-60
Author(s):  
Ya Li Liu
Keyword(s):  
Fly Ash ◽  
Red Mud ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Raw Materials ◽  
Porous Ceramic ◽  
High Strength ◽  
Porous Ceramics ◽  
Raw Material ◽  
High Porosity

This paper introduces the classification, properties and application of porous ceramic materials, reviewed preparation of porous ceramics. Taking fly ash and red mud as the main raw material to generate porous ceramics, the paper study the influence of different proportions of raw materials, sintering temperature, porosity of porous ceramic sample rate, bending strength, and microstructure. The results show that, fly ash and red mud proportioning and sintering temperature are the main factors that influence the structure and properties of samples. The 4# sample is a kind of high porosity and high strength quality of porous ceramics.

Effect of Sintering Aids on the Densification of Andalusite Ceramics

2013 ◽  
Vol 842 ◽  
pp. 78-82
Author(s):  
Jian Feng Wu ◽  
Hao Cheng ◽  
Xiao Hong Xu ◽  
Teng Fei Deng
Keyword(s):  
Bulk Density ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Raw Materials ◽  
Potassium Feldspar ◽  
Optimal Composition ◽  
Sintering Aids ◽  
Sintering Aid ◽  
Large Bulk ◽  
Dry Pressing

The ceramics with large bulk density and high bending strength were fabricated via semi-dry pressing and pressureless sintering in the air. Andalusite and calcined bauxite were used as the raw materials, sintering aids such as potassium feldspar, albite, talc, spodumene and borax were added to promote the densification and decrease the sintering temperature of the samples. The best physical properties were obtained on a sample of optimal composition (the addition of sintering aid was talc) sintered at 1500 °C for 3 h, i.e. a bending strength of 138.52 MPa and bulk density of 2.61gcm-3, the sintering temperature was lower than sample without addition of sintering aid.

scholarly journals Studies on the Physico-Chemical Properties of Ceramic Tiles Produced from Locally Available Raw Materials

1970 ◽  
Vol 43 (1) ◽  
pp. 77-88 ◽  
Author(s):  
SA Jahan ◽  
S Parveen ◽  
S Ahmed ◽  
M Moniruz Zaman
Keyword(s):  
Water Absorption ◽  
Bulk Density ◽  
Bending Strength ◽  
Raw Materials ◽  
Chemical Properties ◽  
Cost Effective ◽  
Local Market ◽  
Ceramic Tiles ◽  
Firing Shrinkage ◽  
Increasing Demand

Due to the increasing demand of cost-effective tiles in Bangladesh, using the locally available raw materials five different batches of tiles have been prepared and their physical properties (firing shrinkage, bending strength, water absorption, bulk density etc.) as well as chemical properties were studied in order to evaluate the quality of the products. The present investigation revealed that various properties of the produced tiles are similar to those present in commercial tiles which are available in the local market. Key words: Tiles, Firing shrinkage, Bending strength, Water absorption, Bulk density. DOI: 10.3329.bjsir.v43i1.859 Bangladesh J. Sci. Ind. Res. 43(1), 77-88, 2008

scholarly journals Effect of Sintering Temperature on Microstructure and Mechanical Properties of Hot-Pressed Fe/FeAl2O4 Composite

Crystals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 422
Author(s):  
Kuai Zhang ◽  
Yungang Li ◽  
Hongyan Yan ◽  
Chuang Wang ◽  
Hui Li ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Raw Materials ◽  
Hot Press ◽  
Microstructure And Mechanical Properties ◽  
Powder Particles ◽  
Hot Press Sintering ◽  
Sintering Method

An Fe/FeAl2O4 composite was prepared with Fe-Fe2O3-Al2O3 powder by a hot press sintering method. The mass ratio was 6:1:2, sintering pressure was 30 MPa, and holding time was 120 min. The raw materials for the powder particles were respectively 1 µm (Fe), 0.5 µm (Fe2O3), and 1 µm (Al2O3) in diameter. The effect of sintering temperature on the microstructure and mechanical properties of Fe/FeAl2O4 composite was studied. The results showed that Fe/FeAl2O4 composite was formed by in situ reaction at 1300 °C–1500 °C. With the increased sintering temperature, the microstructure and mechanical properties of the Fe/FeAl2O4 composite showed a change law that initially became better and then became worse. The best microstructure and optimal mechanical properties were obtained at 1400 °C. At this temperature, the grain size of Fe and FeAl2O4 phases in Fe/FeAl2O4 composite was uniform, the relative density was 96.7%, and the Vickers hardness and bending strength were 1.88 GPa and 280.0 MPa, respectively. The wettability between Fe and FeAl2O4 was enhanced with increased sintering temperature. And then the densification process was accelerated. Finally, the microstructure and mechanical properties of the Fe/FeAl2O4 composite were improved.

Characterization of Nigerian Clay as Porous Ceramic Material

2013 ◽  
Vol 845 ◽  
pp. 256-260 ◽  
Author(s):  
M. Abubakar ◽  
A.B. Aliyu ◽  
Norhayati Ahmad
Keyword(s):  
Thermal Properties ◽  
Bulk Density ◽  
Sintering Temperature ◽  
Starch Content ◽  
Porous Ceramic ◽  
Porous Ceramics ◽  
Cassava Starch ◽  
Compaction Method ◽  
Percentage Porosity

Porous ceramics were produced by compaction method of Nigerian clay and cassava starch. The samples were prepared by adding an amount from 5 to 30%wt of cassava starch into the clay and sintered at temperature of 900-1300°C. The influence of cassava starch content on the bulk density and apparent porosity was studied. The result of XRD and DTA/TGA shows that the optimum sintering temperature was found to be 1300°C. The percentage porosity increased from 12.87 to 43.95% while bulk density decreased from 2.16 to 1.46g/cm3 with the increase of cassava starch from 5 to 30%wt. The effect of sintering temperature and cassava starch content improved the microstructure in terms of porosity and the thermal properties of porous clay for various applications which requires a specific porosity.

scholarly journals Analysis of Basic Physical and Chemical Characteristics of Manganese Slag before and after Solidification and Its Feasibility as Highway Slope

Materials ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 5530
Author(s):  
Meng Chen ◽  
Jianming Wei ◽  
Runhua Zhang ◽  
Lipei Jia ◽  
Qiqi Yao ◽  
...  
Keyword(s):  
Construction Projects ◽  
Raw Materials ◽  
Chemical Properties ◽  
Guizhou Province ◽  
Particle Analysis ◽  
Material Strength ◽  
X Ray ◽  
Electrolytic Manganese ◽  
Manganese Slag ◽  
Physical And Chemical

Manganese slag is a kind of industrial waste produced by electrolytic production of manganese metal. The traditional method of stacking manganese slag not only causes waste of resources, but also produces environmental pollution. Finding harmless, effective, and economical disposal technology of manganese slag has gradually become a research hotspot and difficulty in the field of electrolytic manganese industry and environmental protection. To verify the feasibility of using manganese slag as roadbed material, the basic physical and chemical properties of manganese slag were analyzed based on X-ray diffraction, X-ray fluorescence spectrum, SEM scanning electron microscope, and particle analysis, the basic engineering characteristics of raw materials of manganese slag and solidified manganese slag mixed with quicklime were analyzed through a compaction test and a CBR test. Finally, based on the Monte Carlo method, the stability of a highway slope in the Guizhou Province of China is simulated by the finite element method, considering the spatial variability of manganese slag material strength parameters. The results show that the solidified manganese slag material can be used as highway subgrade material. This study has important reference significance for manganese slag highway construction projects.

The Preparation and Properties of Clay Bonded Silicon Carbide by Using Silicon Carbide Dusting Powder

2018 ◽  
Vol 922 ◽  
pp. 143-148 ◽  
Author(s):  
Shao Chun Xu ◽  
Zi Jing Wang ◽  
Ya Ming Zhang ◽  
Qiang Zhi ◽  
Xu Dong Wang ◽  
...  
Keyword(s):  
Silicon Carbide ◽  
Ball Milling ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Raw Materials ◽  
Clay Content ◽  
Good Method ◽  
Sintering Additive ◽  
Carbide Refractory ◽  
Milling Method

In this paper, clay bonded silicon carbide was prepared through pressureless sintering process with silicon carbide dusting powder as raw materials and clay as sintering additive. The effects of the ball-milling method, sintering temperature and clay contents on the density, microstructure and mechanical properties of clay bonded silicon carbide refractory were studied. The planetary ball-milling was a good method to improve the density of the green body, and the density was increased simultaneously with an increase of the clay content. The liquid phase derived from low-melting eutectic mixtures of clay could prevent the superlative oxidation of silicon carbide. The mass increment of sintered samples decreased firstly and then increased at the sintering temperature range from 1250 to 1500 °C. The open porosity of samples decreased with the clay addition at a content range from 10 to 30 wt.%. The bending strength of the samples decreased firstly and then increased with the clay addition increasing. The optimum condition for preparing clay bonded silicon carbide with silicon carbide dusting powder was sintering at 1350 °C with 20 wt.% clay, and the obtained sample with a porosity of 24% achieved the bending strength of 78±7 MPa.

Use of Industrial Waste and Raw Materials in Iron Sorption

2016 ◽  
Vol 721 ◽  
pp. 154-158
Author(s):  
Edmunds Lodins ◽  
Inga Pudze ◽  
Ineta Rozenstrauha ◽  
Linda Krage
Keyword(s):  
Industrial Waste ◽  
Iron Reduction ◽  
Sintering Temperature ◽  
Raw Materials ◽  
Chemical Properties ◽  
High Porosity ◽  
Processing Waste ◽  
Iron Compounds ◽  
Physical Chemical ◽  
Made In

This work focuses on pellets made by Latvian industrial waste (waste cullet glass, sewage sludge, metallurgical slag and alumina scrap metal processing waste and raw mineral materials (limeless clay) to gain high porosity and water sorptiom. Iron sorption using ceramic pellets is explored more detailed. Physical-chemical properties and microstructure were researched to obtain a deeper understanding of how these qualities affect water purification from iron compounds. Three pellets with different properties were made in this paper : B5, A5 and E1. Composition B5 indicates highest iron sorption rate at sintering temperature 1100 °C and shows considerable iron reduction in a solution after one week.

Effect of Sintering Temperature on Properties of YAG Porous Ceramics via Atmospheric Sintering Method

2018 ◽  
Vol 281 ◽  
pp. 224-229 ◽  
Author(s):  
Fang Wang ◽  
Ming Han Xu ◽  
Ai Xia Chen ◽  
Long Tao Liu ◽  
Zhi Hui Li ◽  
...  
Keyword(s):  
Sintering Temperature ◽  
Raw Materials ◽  
Porous Ceramics ◽  
Soluble Starch ◽  
Product Performance ◽  
Effect Of Temperature ◽  
Sintering Process ◽  
Molding Process ◽  
Sintering Aid ◽  
Sintering Method

YAG materials have a number of unique properties, the application is very extensive, the burn is due to the temperature is too high or the residence time at high temperatures is caused. The undercurrent is the sintering temperature is too low or the holding time is not enough, resulting in product performance is too low or too small shrinkage. In this paper, the effect of sintering temperature on properties of YAG porous ceramics was investigated. The results showed that the firing temperature of the ingredients will be different and cause the same sintering process and sintering additives content of different samples burned. The increase in the content of SiO2 in the furnish with the sintering aid tends to occur. the effect of temperature on the mechanical properties of the samples after sintering was significant, so the raw materials include 60wt%YAG, 10wt% CaO, 10wt% SiO2 and 20wt% soluble starch, the molding process in 20MPa pressure 10min, the sintering at 1500°C for 2h, the sample porosity is 42.2%, the compressive strength is 5.8MPa, the outside shape is keep intact and the better pore microstructure is shown.

scholarly journals Si3N4-SiCpComposites Reinforced byIn SituCo-Catalyzed Generated Si3N4Nanofibers

2014 ◽  
Vol 2014 ◽  
pp. 1-6 ◽  
Author(s):  
Juntong Huang ◽  
Zhaohui Huang ◽  
Shaowei Zhang ◽  
Minghao Fang ◽  
Yan’gai Liu
Keyword(s):  
Mechanical Properties ◽  
Bulk Density ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Apparent Porosity ◽  
Network Connection ◽  
Opposite Trend ◽  
Low Sintering Temperature ◽  
Co Addition

Si3N4-SiCpcomposites reinforced byin situcatalytic formed nanofibers were prepared at a relatively low sintering temperature. The effects of catalyst Co on the phase compositions, microstructures, and physicochemical-mechanical properties of samples sintered at 1350°C–1450°C were investigated. The results showed that the catalyst Co enhanced the nitridation of Si. With the increase of Co addition (from 0 wt% to 2.0 wt.%), the apparent porosity of as-prepared refractories was initially decreased and subsequently increased, while the bulk density and the bending strength exhibited an opposite trend. TheSi3N4-SiCpcomposites sintered at 1400°C had the highest strength of 60.2 MPa when the Co content was 0.5 wt.%. The catalyst Co facilitated the sintering ofSi3N4-SiCpcomposites as well as the formation of Si3N4nanofibers which exhibited network connection and could improve their strength.

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