Improving the surface morphology by adjusting the cutting parameters during cryogenic milling of Ti-6Al-4V

2021 ◽  
Author(s):  
Kevin Gutzeit ◽  
Stephan Basten ◽  
Benjamin Kirsch ◽  
Jan C. Aurich ◽  
Daniel Weber
Keyword(s):  
Surface Morphology ◽  
Cutting Parameters ◽  
Cryogenic Milling

On Cutting Process of Stainless Steel Fiber with Complex Surface Morphology

2010 ◽  
Vol 139-141 ◽  
pp. 634-638 ◽  
Author(s):  
Biao Tang ◽  
Yong Tang ◽  
Rui Zhou ◽  
Zhen Ping Wan
Keyword(s):  
Stainless Steel ◽  
Surface Morphology ◽  
Feed Rate ◽  
Steel Fiber ◽  
Complex Surface ◽  
Cutting Parameters ◽  
Steel Fibers ◽  
Cutting Process ◽  
Forming Process ◽  
Stainless Steel Fiber

To meet the increasing application requirements of stainless steel fibers with rough surface morphology, a self-made multi-tooth tool which can bifurcate chip during the cutting process was utilized to manufacture stainless steel fibers. The novel cutting method can achieve efficient processing of continuous stainless steel fibers with complex surface morphology. The influence of cutting parameters (back engagement ap and feed rate f ) on forming process of fibers’ surface morphology was studied. The cutting experiments were carried out under the condition of selected tool and fixed workpiece rotating speed. The results show that: the surface morphology of stainless steel fiber is simultaneously effected by ap,and feed rate f .Between them, ap has more significant effect on it. In order to obtain stainless steel continuous fibers with coarse surface morphology, the optimum cutting parameters were recommended as follows: ap∈(0.1-0.2) mm, f ∈(0.1 -0.17) mm/r.

EVALUATION OF A REGRESSION PREDICTION MODEL FOR SURFACE ROUGHNESS OF WOOD–POLYETHYLENE COMPOSITE (WPC)

2017 ◽  
Vol 24 (Supp02) ◽  
pp. 1850033
Author(s):  
WENYONG SHI ◽  
YAN MA ◽  
CHUNMEI YANG ◽  
BIN JIANG ◽  
ZHE LI
Keyword(s):  
Surface Roughness ◽  
Surface Morphology ◽  
Prediction Model ◽  
Surface Quality ◽  
Cutting Parameters ◽  
Wood Powder ◽  
Polyethylene Composite ◽  
Milled Surface ◽  
Powder Content

Milling processing is an important way to obtain wood–polyethylene composite (WPC) end products. In order to improve the processing efficiency and surface quality of WPC and meet the practical application requirements, this paper focussed on morphology and roughness of the WPC-milled surface and studied surface quality changes under different cutting parameters and milling methods through multi-parameters milling experiments. The milling surface morphology and roughness of WPC were analyzed and measured during cut-in, cutting and cut-out sections. It also revealed the affect rule of different cutting parameters and milling methods on milled surface morphology and roughness. The results show that the milling surface roughness of WPC products with wood powder content of 70% is significantly larger than the one whose wood powder content is 60%, and defects such as holes are also relatively more. Finally, a surface roughness prediction model was established based on the mathematical regression method and its multi-factor simulation was carried out. A comparative analysis of predictive and experimental values was performed to verify the reliability of the model. It could also provide theoretical guidance and technical guarantee for high processing quality of WPC milling and cutting.

Influence of Cutting Parameters on Surface Morphology of Austenitic Stainless Steel after Turning

2014 ◽  
Vol 657 ◽  
pp. 23-27
Author(s):  
M. Grzegorz Krolczyk ◽  
Stanisław Legutko ◽  
W. Radoslaw Maruda
Keyword(s):  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Surface Morphology ◽  
Stainless Steels ◽  
Austenitic Stainless Steels ◽  
Cutting Parameters ◽  
Geometrical Parameters ◽  
Turning Process ◽  
Deep Well ◽  
Coated Carbide

The study presents the contribution in engineering of surfaces particularly in surface morphology of Austenitic Stainless Steels. The objective of the investigation was to determine the surface morphology of austenitic stainless steel after turning with coated carbide tool point. The investigation included geometrical parameters of SI for different cutting parameters in dry turning process of austenitic stainless steel. The study has been performed within a production facility during the production of electric motor parts and deep-well pumps.

Surface Morphology in Milling Multidirectional Carbon Fiber Reinforced Polymer Laminates

2013 ◽  
Vol 683 ◽  
pp. 158-162 ◽  
Author(s):  
You Hong Gong ◽  
Ni Hong Yang ◽  
Shu Han ◽  
Yan Chen ◽  
Yu Can Fu ◽  
...  
Keyword(s):  
Carbon Fiber ◽  
Surface Morphology ◽  
Matrix Material ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Feed Speed ◽  
Fiber Reinforced ◽  
Cfrp Laminates ◽  
Reinforced Plastics ◽  
Carbon Fiber Reinforced

Carbon fiber reinforced plastics (CFRP) use in many industries applications has seen a dramatic increase over the last decade. Milling is the most practical machining operation for removing excess material. The work presented details the effect of different cutting parameters on the surface roughness and integrity of machined multidirectional CFRP laminates. The results indicate that the surface morphology mainly relates to the fiber orientation. Increasing cutting speed leads to severe softening, degradation and burning of the matrix material that binds fibers together. The feed speed has little effect on the surface morphology. And the roughness value Ra increases with the feed rate, and decreases with the cutting speed.

Surface Morphology Simulation of High Speed Milled of Face Milling Cutters

2011 ◽  
Vol 305 ◽  
pp. 225-229
Author(s):  
Ai Qin Lin ◽  
Min Li Zheng ◽  
Chun Guang Fan ◽  
Lin Yang
Keyword(s):  
Surface Roughness ◽  
Surface Morphology ◽  
Simulation Modeling ◽  
High Speed ◽  
Cutting Parameters ◽  
Geometric Shape ◽  
Surface Shape ◽  
Geometrical Parameters ◽  
High Speed Cutting ◽  
Tooth Surfaces

To surface milling cutters for research object, established considering the single spindle partial pendulum milling cutter tooth surfaces of high speed cutting 3d surface morphology simulation model by using graphic matrix transformation principle and vector algorithms. Comparing the simulation and forecast of surface morphology and surface roughness with the actual machining surface morphology and surface roughness by using the workpiece simulation algorithm meshing, we verify the correctness of the simulation model. The simulation analyses the influence regularity of surface morphology and surface roughness by changing cutting parameters and geometrical parameters. This can help us choosing the reasonable cutting parameters and geometrical parameters and have significance on the actual machining. The surface milling cutters are high efficiency and good quality of cutting big plane or curved surface. With the development of high speed cutting technology, in high speed milling process, product crumbs tumor and scales thorn hardly exists, so cutter geometrical parameters, cutting data and so on will be the main influence reasons of surface roughness. In order to satisfied the quality requirements, at present, we choice tools and determine the milling parameters depending on experience but it is limited. The surface roughness of the processing components is reflected intuitively by processed surface of microscopic geometric shape. So surface of microscopic geometric shape produced by theory emulation is significant to forecast the surface roughness and selecting reasonable cutting parameters. Currently, there are some simulation method researches about surface of microscopic geometric shape. Zhao Xiao ming et al [1, 2] has researched the simulation modeling of microscopic geometric shape of ball end mills during processing; Xu An ping et al [3, 4] has researched the simulation modeling methods of peripherally milling processing; Zhang Guang Peng et al [5] has researched the inversion multiple tooth surfaces of the milling cutter surface morphology simulation and develop simulation software. But all above researches are ideal simulation of surface shape. There are few researches about simulation of surface shape on condition of spindle partial pendulum. Based on object of surface milling cutters, this article researches simulation modeling methods of surface topography on condition of high speed milling and give an account of the corresponding simulation algorithm. From the article, we also get the influence law of microscopic geometric shape depending on different milling dosage, cutter geometrical parameters and eccentric quantity and get the significance conclusion to actual production.

An Established Epithelial Cell Line (NPC/HK1) from a Nasopharyngeal Carcinoma - II. A Sem Study

1982 ◽  
Vol 40 ◽  
pp. 224-225
Author(s):  
Li C.L. ◽  
Chew E.C. ◽  
Huang D.P. ◽  
Ho H.C. ◽  
Mak L.S. ◽  
...  
Keyword(s):  
Nasopharyngeal Carcinoma ◽  
Epithelial Cell ◽  
Surface Morphology ◽  
Cell Line ◽  
Epithelial Cell Line ◽  
Present Communication ◽  
Cells In Culture ◽  
Sem Study ◽  
Well Differentiated

An epithelial cell line, NPC/HK1, has recently been successfully established from a nasopharyngeal carcinoma of the moderately to well differentiated squamous type. The present communication reports on the surface morphology of the NPC/HK1 cells in culture.

Specimen Collection Effect in Scanning Electron Microscopy Images

1972 ◽  
Vol 30 ◽  
pp. 448-449
Author(s):  
J. Temple Black ◽  
Jose Guerrero
Keyword(s):  
Surface Morphology ◽  
Secondary Electron Emission ◽  
Secondary Electrons ◽  
Charge Effects ◽  
Material Density ◽  
Specimen Collection ◽  
The Subject ◽  
Curved Paths ◽  
Subject Material ◽  
Microscopy Images

In the SEM, contrast in the image is the result of variations in the volume secondary electron emission and backscatter emission which reaches the detector and serves to intensity modulate the signal for the CRT's. This emission is a function of the accelerating potential, material density, chemistry, crystallography, local charge effects, surface morphology and especially the angle of the incident electron beam with the particular surface site. Aside from the influence of object inclination, the surface morphology is the most important feature In producing contrast. “Specimen collection“ is the name given the shielding of the collector by adjacent parts of the specimen, producing much image contrast. This type of contrast can occur for both secondary and backscatter electrons even though the secondary electrons take curved paths to the detector-collector.Figure 1 demonstrates, in a unique and striking fashion, the specimen collection effect. The subject material here is Armco Iron, 99.85% purity, which was spark machined.

The Effect of Benzene on Bluegill Olfactory Lamellae

1985 ◽  
Vol 43 ◽  
pp. 574-575
Author(s):  
D.R. Mattie ◽  
J.W. Fisher
Keyword(s):  
Surface Morphology ◽  
Soluble Fraction ◽  
Lepomis Macrochirus ◽  
Sublethal Concentration ◽  
Water Soluble ◽  
Major Constituent ◽  
Jet Fuels ◽  
Aquatic Biota ◽  
Normal Surface ◽  
Cacodylate Buffer

Jet fuels such as JP-4 can be introduced into the environment and come in contact with aquatic biota in several ways. Studies in this laboratory have demonstrated JP-4 toxicity to fish. Benzene is the major constituent of the water soluble fraction of JP-4. The normal surface morphology of bluegill olfactory lamellae was examined in conjunction with electrophysiology experiments. There was no information regarding the ultrastructural and physiological responses of the olfactory epithelium of bluegills to acute benzene exposure.The purpose of this investigation was to determine the effects of benzene on the surface morphology of the nasal rosettes of the bluegill sunfish (Lepomis macrochirus). Bluegills were exposed to a sublethal concentration of 7.7±0.2ppm (+S.E.M.) benzene for five, ten or fourteen days. Nasal rosettes were fixed in 2.5% glutaraldehyde and 2.0% paraformaldehyde in 0.1M cacodylate buffer (pH 7.4) containing 1.25mM calcium chloride. Specimens were processed for scanning electron microscopy.

Observation of surface morphology by reflection electron holography

1989 ◽  
Vol 47 ◽  
pp. 536-537
Author(s):  
N. Osakabe ◽  
J. Endo ◽  
T. Matsuda ◽  
A. Tonomura
Keyword(s):  
Phase Shift ◽  
Surface Morphology ◽  
High Sensitivity ◽  
High Energy ◽  
Path Difference ◽  
Transmission Mode ◽  
Electron Holography ◽  
Dynamical Process ◽  
High Vertical Resolution ◽  
Amplification Technique

Progress in microscopy such as STM and TEM-TED has revealed surface structures in atomic dimension. REM has been used for the observation of surface dynamical process and surface morphology. Recently developed reflection electron holography, which employes REM optics to measure the phase shift of reflected electron, has been proved to be effective for the observation of surface morphology in high vertical resolution ≃ 0.01 Å.The key to the high sensitivity of the method is best shown by comparing the phase shift generation by surface topography with that in transmission mode. Difference in refractive index between vacuum and material Vo/2E≃10-4 owes the phase shift in transmission mode as shownn Fig. 1( a). While geometrical path difference is created in reflection mode( Fig. 1(b) ), which is measured interferometrically using high energy electron beam of wavelength ≃0.01 Å. Together with the phase amplification technique , the vertivcal resolution is expected to be ≤0.01 Å in an ideal case.

Defect morphology in thick relaxed layers of InGaAs on GaAs

1990 ◽  
Vol 48 (4) ◽  
pp. 668-669
Author(s):  
R H Dixon ◽  
P Kidd ◽  
P J Goodhew
Keyword(s):  
Electron Microscopy ◽  
Surface Morphology ◽  
Growth Conditions ◽  
X Ray Diffraction ◽  
Double Crystal ◽  
Strained Layers ◽  
Good Surface ◽  
Transmission Electron ◽  
Device Structures ◽  
Surface Morphologies

Thick relaxed InGaAs layers grown epitaxially on GaAs are potentially useful substrates for growing high indium percentage strained layers. It is important that these relaxed layers are defect free and have a good surface morphology for the subsequent growth of device structures.3μm relaxed layers of InxGa1-xAs were grown on semi - insulating GaAs substrates by Molecular Beam Epitaxy (MBE), where the indium composition ranged from x=0.1 to 1.0. The interface, bulk and surface of the layers have been examined in planar view and cross-section by Transmission Electron Microscopy (TEM). The surface morphologies have been characterised by Scanning Electron Microscopy (SEM), and the bulk lattice perfection of the layers assessed using Double Crystal X-ray Diffraction (DCXRD).The surface morphology has been found to correlate with the growth conditions, with the type of defects grown-in to the layer (e.g. stacking faults, microtwins), and with the nature and density of dislocations in the interface.

Sign in / Sign up

Export Citation Format

Share Document