Tantawan Sludge Management: Holistic Approach Introducing New Practices
Abstract Following Tantawan field suspension of production, considerable volume of contaminated crude (high level of mercury and arsenic content) remains on board in Tantawan FPSO. These volumes are deemed as waste hydrocarbon sludge that hold no commercial value and must be urgently removed from the vessel as per safety requirements to maintain the vessel class and certification, according to Tantawan FPSO integrity condition. After review of many alternatives, offshore subsurface disposal initiative is the safest and most cost-effective means for disposal. Since subsurface disposal of such waste, highly mercury and arsenic contaminated crude, has never been performed in the Gulf of Thailand, several aspects need to be considered from technical and environmental perspective and public sector concerns. A cross functional team of Reservoir Engineer, Geologist, Facilities Engineer, Health and Safety, Policy, Government and Public Affair and commercial advisor, has co-devised a holistic waste management plan to inject waste into Tantawan reservoirs after obtaining required approvals by the government. Many challenges including limitation of the FPSO pumping system, sludge properties and seasonal increment weather, were encountered during the execution phase and many remedial actions were taken to mitigate their impact. Cross functional team initiatives on heater installation, adjusting injection procedure, and additional disposal well approval helped address project challenges. Entire volume of sludge was safely injected to subsurface reservoirs with cost effective operation. The success of this offshore injection process has reduced the cost to less than 10% compared to onshore disposal option to asset joint venture. The results set a new standard for Thailand petroleum waste management policy. Following this success, decommissioning of all remaining of Tantawan field are progressing as scheduled. This paper will outline the holistic approach of hydrocarbon sludge management process including the subsurface injection identifcation, stakeholder engagement, environmental impact assessment and execution challenges. Lessons learned from this paper would help other offshore operators to effectively manage hydrocarbon sludge, which demonstrate how the oil and gas industry plays a vital role in protecting the environment.