Multiphase Flow Loop Testing of Autonomous Inflow Control Valve for Light Oil

2021 ◽  
Author(s):  
Soheila Taghavi ◽  
Ismarullizam Mohd Ismail ◽  
Haavard Aakre ◽  
Vidar Mathiesen
Keyword(s):  
Multiphase Flow ◽  
Oil Recovery ◽  
Flow Behavior ◽  
Control Valve ◽  
Flow Loop ◽  
Negative Effects ◽  
Total Recovery ◽  
Light Oil ◽  
Control Devices ◽  
Model Oil

Abstract To increase the production and recovery of marginal, mature, and challenging oil reservoirs, developing new inflow control technologies is of great importance. In cases where production of surrounding reservoir fluids such as gas and water can cause negative effects on both the total oil recovery and the amounts of energy required to drain the reservoir, the multiphase flow performances of these technologies are of particular significance. In typical cases, a Long Horizontal Well (LHW) will eventually start producing increasing amounts of these fluids. This will cause the Water Cut (WC) and/or Gas Oil Ratio (GOR) to rise, ultimately forcing the well to be shut down even though there still are considerable amounts of oil left in the reservoir. In earlier cases, Inflow Control Devices (ICD) and Autonomous Inflow Control Devices (AICD) have proven to limit these challenges and increase the total recovery by balancing the influx along the well and delaying the breakthrough of gas and/or water. The Autonomous Inflow Control Valve (AICV) builds on these same principles, and in addition has the ability to autonomously close when breakthrough of unwanted gas and/or water occurs. This will even out the total drawdown in the well, allowing it to continue producing without the WC and/or GOR reaching inacceptable limits. As part of the qualification program of the light-oil AICV, extensive flow performance tests have been carried out in a multiphase flow loop test rig. The tests have been performed under realistic reservoir conditions with respect to variables such as pressure and temperature, with model oil, water, and gas at different WC's and GOR's. Conducting these multiphase experiments has been valuable in the process of establishing the AICV's multiphase flow behavior, and the results are presented and discussed in this paper. Single phase performance and a comparison with a conventional ICD are also presented. The results display that the AICV shows significantly better performance than the ICD, both for single and multiphase flow. A static reservoir modelling method have been used to evaluate the AICV performance in a light-oil reservoir. When compared to a screen-only completion and an ICD completion, the simulation shows that a completion with AICV's will outperform the above-mentioned completions with respect to WC and GOR behavior. A discussion on how this novel AICV can be utilized in marginal, mature, and other challenging reservoirs will be provided in the paper.

Autonomous Inflow Control Valve Multiphase Flow Performance for Light Oil

2021 ◽  
Author(s):  
Soheila Taghavi ◽  
Einar Gisholt ◽  
Haavard Aakre ◽  
Stian Håland ◽  
Kåre Langaas
Keyword(s):  
Multiphase Flow ◽  
Single Phase ◽  
Control Valve ◽  
Oil Reservoirs ◽  
Test Results ◽  
Gas Oil ◽  
Flow Loop ◽  
Light Oil ◽  
Water Cut ◽  
Oil Rim

Abstract Early water and/or gas breakthrough is one of the main challenges in oil production which results in inefficient oil recovery. Existing mature wells must stop the production and shut down due to high gas oil ratio (GOR) and/or water cut (WC) although considerable amounts of oil still present along the reservoir. It is important to develop technologies that can increase oil production and recovery for marginal, mature, and challenging oil reservoirs. In most fields the drainage mechanism is pressure support from gas and/or water and the multiphase flow performance is particularly important. Autonomous Inflow Control Valve (AICV) can delay the onset of breakthrough by balancing the inflow along the horizontal section and control or shut off completely the unwanted fluid production when the breakthrough occurs. The AICV was tested in a world-leading full-scale multiphase flow loop located in Porsgrunn, Norway. Tests were performed with realistic reservoir conditions, i.e. reservoir pressure and temperature, crude oil, formation water and hydrocarbon gas at various gas oil ratio and water cut in addition to single phase performances. A summary of the flow loop, test conditions, the operating procedures, and test results are presented. In addition, how to represent the well with AICVs in a standard reservoir simulation model are discussed. The AICV flow performance curves for both single phase and multiphase flow are presented, discussed, and compared to conventional Inflow Control Device (ICD) performance. The test results demonstrate that the AICV flow performance is significantly better than conventional ICD. The AICV impact on a simplified model of a thin oil rim reservoir is shown and modelling limitations are discussed. The simulation results along with the experimental results demonstrated considerable benefit of deploying AICV in this thin oil rim reservoir. Furthermore, this paper describes a novel approach towards the application of testing the AICV for use within light oil completion designs and how the AICV flow performance results can be utilized in marginal, mature, and other challenging oil reservoirs.

Experimental Investigation of Volume Fraction in an Annulus Using Electrical Resistance Tomography

SPE Journal ◽  
2019 ◽  
Vol 24 (05) ◽  
pp. 1947-1956 ◽  
Author(s):  
Syed Raza Rehman ◽  
Alap Ali Zahid ◽  
Anwarul Hasan ◽  
Ibrahim Hassan ◽  
Mohammad A. Rahman ◽  
...  
Keyword(s):  
Multiphase Flow ◽  
Electrical Resistance ◽  
High Speed ◽  
Volume Fraction ◽  
Flow Behavior ◽  
Complex Flow ◽  
Flow Loop ◽  
Electrical Resistance Tomography ◽  
Horizontal Drilling ◽  
Hole Cleaning

Summary Horizontal drilling technology has shown to improve the production and cost–effectiveness of the well by generating multiple extraction points from a single vertical well. The efficiency of hole cleaning is reduced because of the solid–cuttings accumulation in the annulus in cases of extended–reach drilling. It is difficult to study the complex flow behavior in a drilling annulus using the existing visualization techniques. In this study, experiments were carried out in the multiphase flow–loop system consisting of a simulated drilling annulus using electrical resistance tomography (ERT) and a high–speed camera. Real–time tomographic images (quantitative visualization) of multiphase flow from ERT were compared to the actual photographs of the flow conditions in a drilling annulus. The quantitative analysis demonstrates that ERT has a wide potential application in studying the hole–cleaning issues in the drilling industry.

Capturing the Effect of Fracture Heterogeneity on Multiphase Flow During Fluid Injection

2013 ◽  
Vol 16 (02) ◽  
pp. 194-208 ◽  
Author(s):  
S.. Jonoud ◽  
O.P.. P. Wennberg ◽  
G.. Casini ◽  
J.A.. A. Larsen
Keyword(s):  
Fluid Flow ◽  
Multiphase Flow ◽  
Oil Recovery ◽  
Large Scale ◽  
Flow Behavior ◽  
Fractured Reservoirs ◽  
Scale Up ◽  
Carbonate Reservoir ◽  
Fracture Model ◽  
Dynamic Simulations

Summary Carbonate fractured reservoirs introduce a tremendous challenge to the upscaling of both single- and multiphase flow. The complexity comes from both heterogeneous matrix and fracture systems in which the separation of scales is very difficult. The mathematical upscaling techniques, derived from representative elementary volume (REV), must therefore be replaced by a more realistic geology-based approach. In the case of multiphase flow, an evaluation of the main forces acting during oil recovery must also be performed. A matrix-sector model from a highly heterogeneous carbonate reservoir is linked to different fracture realizations in dual-continuum simulations. An integrated iterative workflow between the geology-based static modeling and the dynamic simulations is used to investigate the effect of fracture heterogeneity on multiphase fluid flow. Heterogeneities at various scales (i.e., diffuse fractures and subseismic faults) are considered. The diffuse-fracture model is built on the basis of facies and porosity from the matrix model together with core data, image-log data, and data from outcrop-analogs. Because of poor seismic data, the subseismic-fault model is mainly conceptual and is based on the analysis of outcrop-analog data. Fluid-flow simulations are run for both single-phase and multiphase flow and gas and water injections. A better understanding of fractured-reservoirs behavior is achieved by incorporating realistic fracture heterogeneity into the geological model and analyzing the dynamic impact of fractures at various scales. In the case of diffuse fractures, the heterogeneity effect can be captured in the upscaled model. The subseismic faults, however, must be explicitly represented, unless the sigma (shape) factor is included in the upscaling process. A local grid-refinement approach is applied to demonstrate explicit fractures in large-scale simulation grids. This study provides guidelines on how to effectively scale up a heterogeneous fracture model and still capture the heterogeneous flow behavior.

Multiphase Flow Performance of Inflow Control Devices - Characterizing Downhole Flow Behavior in Lab Experiments

2014 ◽  
Author(s):  
Christian Sebastian Jakob Mayer ◽  
Matthew Spiecker ◽  
Chris E. Shuchart ◽  
Russell Conway Burkey ◽  
Adam Ufford ◽  
...  
Keyword(s):  
Multiphase Flow ◽  
Flow Behavior ◽  
Lab Experiments ◽  
Control Devices

Novel Density-Based Autonomous Inflow Control Device Using Artificial Gravity

2021 ◽  
Author(s):  
Stephen Greci ◽  
Michael Fripp ◽  
Ryan McChesney ◽  
Ibrahim El Mallawany
Keyword(s):  
Middle East ◽  
Oil Recovery ◽  
Artificial Gravity ◽  
Production Flow ◽  
Flow Loop ◽  
Friction Forces ◽  
Centripetal Acceleration ◽  
Buoyancy Forces ◽  
Light Oil ◽  
Centripetal Forces

Abstract A new class of Autonomous Inflow Control Devices, AICDs, has been developed which balances production flow and restricts unwanted production fluids, even when there is no viscosity difference in the produced fluids. This novel AICD senses the density difference between oil and water and uses artificial gravity to amplify the buoyancy forces while eliminating the need for downhole orientation in the completion. AICDs have effectively reduced water production and increased oil recovery since their introduction in the early 2010s. During initial production, AICDs balance the flow across the production zone. In later production, AICDs automatically restrict the rate from zones producing water. Commercially available AICDs primarily operate by sensing the viscosity difference between oil and water. In very-light oil reservoirs, such as in parts of the Middle East, there is no significant viscosity difference. Previous density-based AICDs have been rejected because buoyancy forces are often overwhelmed by fluid forces and because they needed to be oriented with respect to Earth's gravity. Density-AICDs use floats that are buoyant in water and sink in oil to control fluid production. The key to the new density-AICD is that that the floats are housed in a spinning centrifugal rotor. This spinning density selector creates centripetal forces that multiply the buoyancy force thereby magnifying the difference between oil and water. The magnified buoyancy forces are stronger than fluid friction forces and are sufficient to overcome suction forces on the valve seats. The centripetal acceleration creates an artificial gravity that is much larger than Earth's gravity, eliminating the need to orient the density-AICD downhole. The density selector is spun by the production fluid so that larger centripetal forces are created in response to a larger drawdown. The result is a density-AICD that will operate in real-world conditions, especially in the light oil formations of the Middle East. The performance of this novel density-AICD has been measured in flow loop testing and demonstrated in computer modeling. The flow loop testing achieved substantial water restriction and continued oil flow using oil and water with identical viscosities.

Investigation on the control of multiphase flow behavior in a continuous casting tundish during ladle change

2020 ◽  
Vol 117 (6) ◽  
pp. 619
Author(s):  
Rui Xu ◽  
Haitao Ling ◽  
Haijun Wang ◽  
Lizhong Chang ◽  
Shengtao Qiu
Keyword(s):  
Multiphase Flow ◽  
Flow Behavior ◽  
Rolled Strip ◽  
Impact Zone ◽  
Steel Cleanliness ◽  
Carry Over ◽  
Slag Carry Over ◽  
Hot Rolled ◽  
Turbulence Inhibitor ◽  
The Impact

The transient multiphase flow behavior in a single-strand tundish during ladle change was studied using physical modeling. The water and silicon oil were employed to simulate the liquid steel and slag. The effect of the turbulence inhibitor on the slag entrainment and the steel exposure during ladle change were evaluated and discussed. The effect of the slag carry-over on the water-oil-air flow was also analyzed. For the original tundish, the top oil phase in the impact zone was continuously dragged into the tundish bath and opened during ladle change, forming an emulsification phenomenon. By decreasing the liquid velocities in the upper part of the impact zone, the turbulence inhibitor decreased considerably the amount of entrained slag and the steel exposure during ladle change, thereby eliminating the emulsification phenomenon. Furthermore, the use of the TI-2 effectively lowered the effect of the slag carry-over on the steel cleanliness by controlling the movement of slag droplets. The results from industrial trials indicated that the application of the TI-2 reduced considerably the number of linear inclusions caused by ladle change in hot-rolled strip coils.

scholarly journals CO$$_{2}$$ Convection in Hydrocarbon Under Flowing Conditions

2021 ◽  
Author(s):  
Trine S. Mykkeltvedt ◽  
Sarah E. Gasda ◽  
Tor Harald Sandve
Keyword(s):  
Enhanced Oil Recovery ◽  
Oil Recovery ◽  
Flow Behavior ◽  
Cost Effective ◽  
Fine Grid ◽  
Cost Effective Method ◽  
Gravity Effects ◽  
Petroleum Resources ◽  
Nearby Point ◽  
Diffusive Processes

AbstractCarbon-neutral oil production is one way to improve the sustainability of petroleum resources. The emissions from produced hydrocarbons can be offset by injecting capture CO$$_{2}$$ 2 from a nearby point source into a saline aquifer for storage or a producing oil reservoir. The latter is referred to as enhanced oil recovery (EOR) and would enhance the economic viability of CO$$_{2}$$ 2 sequestration. The injected CO$$_{2}$$ 2 will interact with the oil and cause it to flow more freely within the reservoir. Consequently, the overall recovery of oil from the reservoir will increase. This enhanced oil recovery (EOR) technique is perceived as the most cost-effective method for disposing captured CO$$_{2}$$ 2 emissions and has been performed for many decades with the focus on oil recovery. The interaction between existing oil and injected CO$$_{2}$$ 2 needs to be fully understood to effectively manage CO$$_{2}$$ 2 migration and storage efficiency. When CO$$_{2}$$ 2 and oil mix in a fully miscible setting, the density can change non-linearly and cause density instabilities. These instabilities involve complex convective-diffusive processes, which are hard to model and simulate. The interactions occur at the sub-centimeter scale, and it is important to understand its implications for the field scale migration of CO$$_{2}$$ 2 and oil. In this work, we simulate gravity effects, namely gravity override and convective mixing, during miscible displacement of CO$$_{2}$$ 2 and oil. The flow behavior due to the competition between viscous and gravity effects is complex, and can only be accurately simulated with a very fine grid. We demonstrate that convection occurs rapidly, and has a strong effect on breakthrough of CO$$_{2}$$ 2 at the outlet. This work for the first time quantifies these effects for a simple system under realistic conditions.

scholarly journals Pore-Scale Simulation of Particle Flooding for Enhancing Oil Recovery

Energies ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2305
Author(s):  
Xiangbin Liu ◽  
Le Wang ◽  
Jun Wang ◽  
Junwei Su
Keyword(s):  
Oil Recovery ◽  
Flow Behavior ◽  
Ct Scanning ◽  
Water Flooding ◽  
Pore Scale ◽  
Simulation Techniques ◽  
Three Phase ◽  
Remaining Oil ◽  
Three Phase Flow ◽  
Displacement Force

The particles, water and oil three-phase flow behaviors at the pore scale is significant to clarify the dynamic mechanism in the particle flooding process. In this work, a newly developed direct numerical simulation techniques, i.e., VOF-FDM-DEM method is employed to perform the simulation of several different particle flooding processes after water flooding, which are carried out with a porous structure obtained by CT scanning of a real rock. The study on the distribution of remaining oil and the displacement process of viscoelastic particles shows that the capillary barrier near the location with the abrupt change of pore radius is the main reason for the formation of remaining oil. There is a dynamic threshold in the process of producing remaining oil. Only when the displacement force exceeds this threshold, the remaining oil can be produced. The flow behavior of particle–oil–water under three different flooding modes, i.e., continuous injection, alternate injection and slug injection, is studied. It is found that the particle size and the injection mode have an important influence on the fluid flow. On this basis, the flow behavior, pressure characteristics and recovery efficiency of the three injection modes are compared. It is found that by injecting two kinds of fluids with different resistance increasing ability into the pores, they can enter into different pore channels, resulting in the imbalance of the force on the remaining oil interface and formation of different resistance between the channels, which can realize the rapid recovery of the remaining oil.

The Mechanism of Flue Gas Injection for Enhanced Light Oil Recovery

2004 ◽  
Vol 126 (2) ◽  
pp. 119-124 ◽  
Author(s):  
O. S. Shokoya ◽  
S. A. (Raj) Mehta ◽  
R. G. Moore ◽  
B. B. Maini ◽  
M. Pooladi-Darvish ◽  
...  
Keyword(s):  
Oil Recovery ◽  
Flue Gas ◽  
Gas Injection ◽  
Cost Effective ◽  
Air Injection ◽  
Oil Reservoirs ◽  
Flue Gases ◽  
Low Permeability ◽  
Light Oil ◽  
Light Oil Reservoirs

Flue gas injection into light oil reservoirs could be a cost-effective gas displacement method for enhanced oil recovery, especially in low porosity and low permeability reservoirs. The flue gas could be generated in situ as obtained from the spontaneous ignition of oil when air is injected into a high temperature reservoir, or injected directly into the reservoir from some surface source. When operating at high pressures commonly found in deep light oil reservoirs, the flue gas may become miscible or near–miscible with the reservoir oil, thereby displacing it more efficiently than an immiscible gas flood. Some successful high pressure air injection (HPAI) projects have been reported in low permeability and low porosity light oil reservoirs. Spontaneous oil ignition was reported in some of these projects, at least from laboratory experiments; however, the mechanism by which the generated flue gas displaces the oil has not been discussed in clear terms in the literature. An experimental investigation was carried out to study the mechanism by which flue gases displace light oil at a reservoir temperature of 116°C and typical reservoir pressures ranging from 27.63 MPa to 46.06 MPa. The results showed that the flue gases displaced the oil in a forward contacting process resembling a combined vaporizing and condensing multi-contact gas drive mechanism. The flue gases also became near-miscible with the oil at elevated pressures, an indication that high pressure flue gas (or air) injection is a cost-effective process for enhanced recovery of light oils, compared to rich gas or water injection, with the potential of sequestering carbon dioxide, a greenhouse gas.

scholarly journals Squeezing Force of the Magnetorheological Fluid Isolating Damper for Centrifugal Fan in Nuclear Power Plant

2012 ◽  
Vol 2012 ◽  
pp. 1-6 ◽  
Author(s):  
Jin Huang ◽  
Ping Wang ◽  
Guochao Wang
Keyword(s):  
Nuclear Power ◽  
Theoretical Foundation ◽  
Fluid Dynamic ◽  
Flow Behavior ◽  
Magnetorheological Fluid ◽  
Centrifugal Fan ◽  
Parallel Channel ◽  
Mr Fluid ◽  
Mr Fluids ◽  
Control Devices

Magnetorheological (MR) disk-type isolating dampers are the semi-active control devices that use MR fluids to produce controllable squeezing force. In this paper, the analytical endeavor into the fluid dynamic modeling of an MR isolating damper is reported. The velocity and pressure distribution of an MR fluid operating in an axisymmetric squeeze model are analytically solved using a biviscosity constitutive model. Analytical solutions for the flow behavior of MR fluid flowing through the parallel channel are obtained. The equation for the squeezing force is derived to provide the theoretical foundation for the design of the isolating damper. The result shows that with the increase of the applied magnetic field strength, the squeezing force is increased.

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