Engineering in the technology of manufacture of extruded feed additives

2021 ◽  
Vol 109 (1) ◽  
pp. 44-52
Author(s):  
K. Kostetska ◽  
◽  
I. Ulianych ◽  
V. Zheliezna ◽  
M. Holubiev ◽  
...  

Engineering in the technology of manufacture of extruded feed additives The aim of the work was to expand the range of animal feed and improve the technology of production of extruded feed mixture. Technology of use of preliminary preparation of raw materials: cleaning, reduction of quantity, its dosing according to the recipe, change and special means for improvement of technological authorities and increase of fodder value from processes: preliminary mixing, settling and extrusion of the mixture, cooling and grinding of the product depending on the purpose of the fodder Keywords: grain, fruit and vegetable raw materials, feed additives, extrusion technology, engineering.

2021 ◽  
Vol 5 (11) ◽  
pp. 46-56
Author(s):  
Vasily N. Popov ◽  
◽  
Irina P. Bogomolov ◽  
Olga A. Urazova ◽  
◽  
...  

Modern domestic feed production is developing at a fairly steady pace, which is facilitated by the increase in the volume and scale of production in the livestock sector. Today, domestic agricultural pro-ducers fully provide the domestic market with pork, poultry and egg. the efficiency of the development of the livestock sector depends on the quality of feed and the fattening system by more than 60%. All this proves the relevance and prospects of studying the dynamics of the development of feed production in order to im-prove the manageability of this area of management, organizational support, identify potential risks and de-velop effective solutions to minimize them. As the basic provisions of the study, it is worth noting: key produc-tion segments of the domestic feed industry; production volumes of mixed feeds, premixes, feed additives and concentrates in Russia; market leaders in the production of mixed feeds at the time of 2019.; the reasons for the transition of large companies to self-feed; the negative factors (risks) which impact on sustainable devel-opment of the Russian market of animal feed; scenarios of development of domestic fodder production in the short term (2–3 years) taking into account the most pressing problems and uncertainties (distribution COVID-19; higher prices for imported feed additives; devaluation; grain yield; volatility of prices for raw materials and components, logistics, etc.); substantiation of the prospects for the development of the Russian food complex against the background of the strengthening of the global problem of hunger and food security.


Author(s):  
A. V. Fominykh ◽  
I. N. Mikolaychik ◽  
Yu. I. Ovchinnikova ◽  
D. N. Ovchinnikov

Russian market of complete feed recent years shows a steady development. Currently the Kurgan region the state of base of feed and a shortage of specialized feed additives leads to a violation of maintenance conditions for livestock, reduced productivity. The increase in production of concentrates and complete feed currently is an actual scientific and technical problem whose solution is of great scientific and practical importance. To solve this problem, the technology of production of animal feed and PMVA on the basis of full-fat extruded soybeans produced using a shaft cooler and sapropel dehydrated with the use of filtering centrifuges continuous action has been proposed. The proposed technology of production of animal feed and PMVA completely solves the problem of removing excess moisture from the sapropel immediately after the production and delivery of product to the shore. The process of extraction and preparation for use of sapropel reduced from several days or months (winter freezing) up to several hours.


2019 ◽  
pp. 84-87
Author(s):  
Stanislav I. Biryulin ◽  
Nataliya E. Posokina ◽  
Marina V. Trishkaneva

Relevance. Carbohydrates are integral components of the cells and tissues of all living organisms of the plant and animal world; they are important components of the plant cell walls, as well as the extracellular matrix of animal and human tissues. The type of monosaccharide composition of polysaccharides determines their biological functions for the organism. However, it is difficult to establish the relationship between the structure of the carbohydrate molecule and its biological function.Methods. In this article, the author provides an overview of methods for identifying the monosaccharide composition of plant polymers by capillary electrophoresis, in order to optimize the sample preparation procedure and the conditions of analysis. A scheme for the stepwise release of polysaccharides from raw materials is given: the isolation of soluble monosaccharides and polysaccharides, the extraction of the pectin fraction, the extraction of cellulose and hemicelluloses, in order to study the composition of each fraction. A procedure for acid hydrolysis of polymers to monosaccharides using oxidizing agents such as sulfuric and trifluoroacetic acid is described. In the final part of the article, three different schemes for the identification of the monosaccharide composition were analyzed, namely, separation of the components under strongly alkaline conditions, preliminary derivatization with 1-phenyl-3-methyl-5-pyrazolone, preliminary preparation of (S) (-) α-methylbenzylamine S-PEA) derivatives.Results or Findings. An analysis of the literature shows that the composition of polysaccharides is widely studied by various methods. At the same time, a number of problems remain associated with the implementation of these methods in terms of sample preparation and identification of all monosaccharides characteristic of the studied raw materials. The method of capillary electrophoresis can solve some of these problems; however, little has been studied. The study of carbohydrates in plant objects begins with the procedure for extracting carbohydrates (polysaccharides and monosaccharides) from the plant matrix, hydrolysis of polysaccharides, and subsequent identification using the CE method. The optimization of this scheme of the CE method for determining the composition of polysaccharides is an urgent scientific task.


2018 ◽  
Vol 12 (2) ◽  
Author(s):  
M. Mardar ◽  
А. Yegorova ◽  
I. Ustenko ◽  
M. Stateva ◽  
T. Cherevaty

In the article, based on analysis of the market of dry breakfasts in Ukraine and calculations of the assortment of instant and quick-cooked cereals, which are implemented in trading networks of Odessa and Odessa region, it was established that studied supermarkets can not provide stable, complete and wide assortment of products to fully meet needs of consumers. This means that it is necessary to carry out various measures in the field of forming domestic assortment of instant and quick-cooked cereals and improving its structure. Purpose of work was to develop strategy for launching a new product on the market, namely instant and quick-cooked cereals, on the basis of assortment analysis, mapping of strategic groups and construction of differentiation scale to enhance competition and create useful product advertising. With help of strategic group cards it was discovered that domestic products are poorly represented in such segments as a wide assortment at low prices and average latitude of assortment at low prices, therefore these segments can be considered as strategic for domestic instant and quick-cooked cereals producers. Based on construction of differentiation scale by trademarks of instant and quick-cooked cereals, it has been established that strategy of promotion in creating useful advertising to increase the competition of new products by means of differentiation can become emotional and social motives that are not used or very little used by competitors: originality, fashion, trendset, morality, sexual attractiveness, fear, revenge, status, socialization, self-realization, freedom, invovement, co-creation.  Obtained results indicate that market for consumption of instant and quick-cooked cereals in Ukraine is sufficiently "young", demand for this kind of products is constantly growing, therefore the development and implementation into production of high-quality instant and quick-cooked cereals and expansion of its range is very relevant. The article also proposes and improves the technology of production of cereal extrudates with high nutritional value based on different kinds of cereal crops and vegetable raw materials. A substantial expansion of the range of products of instant and fast cereals in the form of flakes, muesli, granola, couscous based on a mixture of extruded flour and grains of extrudates has been proposed.


2010 ◽  
Vol 26 (3-4) ◽  
pp. 203-214 ◽  
Author(s):  
D. Runjaic-Antic ◽  
S. Pavkov ◽  
J. Levic

Animal has a direct impact on the quality of meat, milk and eggs in a positive and negative sense. Over the composition of a meal for animals can manipulate the quality of products of animal origin and can be achieved by a variety of nutritional, sensory, chemical, physical and physiological characteristics. The use of medicine in intensive and extensive farming is a big and risky to the quality of food and thus health. In organic farming of animals is not allowed to use medicines. Because are increasingly looking for natural healing resources. Herbs provides, in the manufacture of animal feed, a real opportunity to increase value through the use of different functional additions. Addition food for animals, really can improve its functionality in terms of a physiological effect. In developed countries in Europe is very strong trend of replacing synthetic antibiotic drugs based on medicinal herbal preparations. As herbal feed additives may be used drug (finely divided dry medicinal herbal raw materials), herbal extracts or herbal isolate (e.g. essential oil). The paper gives a short overview of the most important potential of herbal medicinal materials with antibacterial activity, antiinflammatory, digestion-stimulating, laxative, antidiarrhoeal, choleretic etc. activities that have an approved application in human medicine and which can be added to animal feed for use in different animal health disorders. The use of herbs is more current and all higher, in human and veterinary food industry.


Author(s):  
S.V. Vendin ◽  
Y.V. Saenko ◽  
E.A. Martynov ◽  
V.Y. Strakhov

Зерно основное сырьё для получения концентрированных кормов, используемых в рационах животных. Содержание зерновых концентратов в рационах может составлять от 20 до 80 в зависимости от вида животных. Кормовые смеси должны быть сбалансированы не только по содержанию протеинов, углеводов, минеральных веществ, но и по содержанию витаминов. Промышленность выпускает большое количество витаминных добавок, но их стоимость достаточно высокая. Обогащение кормов витаминами возможно за счет использования пророщенного зерна. Известно, что в процессе прорастания зерно переходит в новое качественное состояние. Процесс прорастания сопровождается изменением химического состава, соотношения элементов питания, влажности. Химические соединения переходят из сложных в более простые и легкоусвояемые формы. Разработана технология и комплекс оборудования для проращивания зерна, его последующей подготовки, добавления в корм и раздачи полученной кормовой смеси животным. При проращивании зерна необходимо получить одинаковый его слой на всей площади ленты. Для этого материал нужно равномерно распределить по длине и ширине конвейерной ленты. В результате получим одинаковый доступ к зёрнам воды и света, это будет способствовать одинаковой длине ростков. Применение предложенной технологии и комплекса оборудования позволит производить витаминные кормовые добавки с использованием пророщенного зерна, добавлять их в комбикорм, а также длительно хранить полученную кормовую смесь. С помощью предложенных математических выражений увязаны конструктивные параметры конвейера для проращивания зерна, его режимные параметры и физические свойства подаваемого материала.Grain is the main raw material for producing concentrated corn. Grain is the main raw material for producing concentrated feed used in animal diets. The ratio of grain concentrates in the rations can be from 20 to 80, depending on the type of animal. Feed mixtures must be balanced not only in the content of proteins, carbohydrates, minerals, but also in the content of vitamins. The industry produces a large amount of vitamin supplements, but their cost is quite high. Feed enrichment with vitamins is possible through the use of germinated grain. It is known that in the process of germination the grain passes into a new qualitative state. The process of germination is accompanied by changes in the chemical composition, the ratio of nutrients, moisture. Chemical compounds are moving from complex to more simple and easily digestible forms. A technology and a set of equipment have been developed for the germination of grain, its subsequent preparation, addition to feed and distribution of the resulting feed mixture to animals. When germinating grain, it is necessary to obtain the same layer on the entire area of the belt. To do this, the material must be evenly distributed along the length and width of the conveyor belt. As a result, we will get the same access to the grains of water and light, this will contribute to the same length of sprouts. The application of the proposed technology and equipment complex will allow to produce vitamin feed additives using germinated grain, add them to mixed feed, and also store the resulting feed mixture for a long time. With the help of the proposed mathematical expressions, the constructive parameters of the conveyor for germinating grain, its operating parameters and the physical properties of the feed material. M, used in animal rations, were linked. The ratio of grain concentrates in the rations can be from 20 to 80, depending on the type of animal. Feed mixtures must be balanced not only in the content of proteins, carbohydrates, minerals, but also in the content of vitamins. The industry produces a large amount of vitamin supplements, but their cost is quite high. Feed enrichment with vitamins is possible through the use of germinated grain. It is known that in the process of germination the grain passes into a new qualitative state. The process of germination is accompanied by changes in the chemical composition, the ratio of nutrients, moisture. Chemical compounds are moving from complex to more simple and easily digestible forms. A technology and a set of equipment have been developed for the germination of grain, its subsequent preparation, addition to feed and distribution of the resulting feed mixture to animals. When germinating grain, it is necessary to obtain the same layer on the entire area of the belt. To do this, the material must be evenly distributed along the length and width of the conveyor belt. As a result, we will get the same access to the grains of water and light, this will contribute to the same length of sprouts. The application of the proposed technology and equipment complex will allow to produce vitamin feed additives using germinated grain, add them to mixed feed, and also store the resulting feed mixture for a long time. With the help of the proposed mathematical expressions, the constructive parameters of the conveyor for germinating grain, its operating parameters and the physical properties of the feed material were linked.


2019 ◽  
Vol 12 (4) ◽  
Author(s):  
B. Yegorov ◽  
A. Makarynska ◽  
I. Cherneha ◽  
A. Oganesian

In the article the advantages of using grain legumes as protein plant concentrates are analysed, and a comparative analysis of the chemical composition of the pea and the soybean meal is carried out. Besides, the official parameters for different protein products for pig feeding are presented. To determine whether it is possible to introduce protein plant concentrates into compound feed, it is necessary to know their physical properties. So, the physical properties of the protein plant concentrates have been investigated for the following parameters: moisture content, bulk density, angle of repose, and flowability. Methods of introducing protein plant concentrates into compound feeds have been developed and presented. Taking into account the physical properties and norms of introducing protein plant concentrates for farm animals and poultry, a scheme has been developed for a technological line preparing a portion of grain, powdery, mineral raw materials and meals. One of the methods of introducing protein plant concentrates into compound feeds is extrusion. That is why, a technological scheme of an extrusion line for grain legumes has been developed. The technological scheme provides for the extrusion of a soybeans and peas mixture in the ratio 1:1. Also, the physical properties of the extruded feed additive have been studied. With the software package “Korm Optima Expert,” recipes for feeding piglets aged 43–60 days have been calculated (with protein plant concentrates used in the recipes), and some feeds of animal origin have been replaced with extruded feed additives. According to the calculated recipes, an experimental batch of mixed feeds with the use of protein plant concentrates has been manufactured, and its physical properties have been determined.


2020 ◽  
pp. 64-70
Author(s):  
Mariya Y. Medvedevskikh ◽  
Anna S. Sergeeva

The article raises the problem of ensuring metrological traceability of the measurement results of indicators of quality and nutritional value for food products and food raw materials: water (moisture), nitrogen (protein, crude protein), fat, ash and carbohydrates. The problem under consideration can be solved by applying reference materials of food composition, traceable to state primary measurement standards GET 173-2017 and GET 176-2019 and primary reference measurement procedures (PRMP), for attestation of measurement procedures and accuracy checking of measurement results. The article discusses the results of the PRMP development of mass fraction of fat, ash and carbohydrates in food products and food raw materials, as well as mass fraction of crude fat (oil content) in oil crops seeds and products based on them. The paper also presents metrological characteristics of reference materials of composition of dry dairy products, grain-milk dry porridges for nutrition of babies, grain dry porridges for nutrition of babies, egg powder, freeze-dried meat products, animal feed. The results of the work allow for building a chain of metrological traceability from GET 173-2017, GET 176-2019 and PRMP to routine measurement procedures, thereby ensuring the uniformity of measurements of nutritional value of food products.


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