scholarly journals Improvement of quality indicators of machines for post-harvest grain processing

2019 ◽  
pp. 81-84
Author(s):  
Ts.V. Tsedashiev ◽  
◽  
E.V. Eltoshkina ◽  
Author(s):  
Dmitry Budnikov ◽  
Alexey Nikolaevich Vasiliev ◽  
Alexey Alekseevich Vasilyev ◽  
Konstantin Sergeevich Morenko ◽  
Ihab S. Mohamed ◽  
...  

Crop production is largely associated with a number of external factors that affect productivity, quality, and cost of production. A significant part of the cost (20-40%) occurs on post-harvest processing, storage, and preparation for feeding. These processes include drying, decontamination, steaming, micronisation, etc. The chapter describes the electrotechnology impacts and their use in processes of grain processing. The chapter deals with the classification of electrophysical methods of influence, correlated with the processes in which they can be applied. It describes the required levels of exposure and the resulting values of productivity, intensity, and other parameters, qualitatively describing the specific processes. The factors which can positively affect grain production include the use of ozone, ions, infrared, and microwave fields.


2020 ◽  
Vol 19 (4) ◽  
pp. 30-36
Author(s):  
S. Sots ◽  
I. Kustov ◽  
Y. Kuzmenko ◽  
O. Vereshchynskyi

In the given article the existing technologies of hulled oats grain processing into groats products were analyzed. The possibilities of using new breeding varieties of oats to improve existing technologies were analyzed. Advantages using naked oat varieties for the production of groats and flakes were considered. Results of research influence intensity of pearling and water heat treatment on yield of pearled groats and its quality indicators were shown. The high efficiency of use naked oats for the production of pearled groats with regulated quality indicators was determined. It was found that the technologically expedient moisture content of naked oats before pearling is 12-12.5 %. In the pearling the grain with this humidity depending on the duration of pearling yield of groat estimated to range between 78 94 %. Use as raw materials naked oats increase yield of pearled groats at 1.4-1.6 times in compared to processing of conventional varieties. Modes of preparation of pearled groats for flaking was investigated, feature their influence on the yield and qualities of flaked groats were determined. Analyses of the physical properties of the obtained flaked products were conducted. It was found that the technologically expedient moisture content of pearled naked oats groats before steaming is 17-17.5 %. After steaming groats with this moisture yield of flaked groat estimated to range between 84,3 93,6 %. The main stages of processing naked oats into groats products were determined. The technological scheme of processing naked oats for producing groats and flakes were developed. The technological scheme of processing hull-less barley and naked oats for producing groats, flakes, mixtures of groats and flakes were developed. Technology includes grain cleaning stage, grain water heat treatment, pearling, sorting of pearling products, pearled groat water heat treatment, mixing, flaking, drying, and control of end products.


Author(s):  
Marina Evgenievna Belyshkina ◽  
Ivan Alexandrovich Starostin ◽  
Mikhail Gennadevich Zagoruyko

The article discusses the main causes of soybean crop losses, which can reach 25–30%. Most often, a high cut of the harvester's header, significant crushing and injury during harvesting, and violation of the post-harvest processing technology lead to losses and a decrease in the quality of commercial grain and seeds. The purpose of the research was to assess the impact of various factors on the amount of crop losses and develop recommendations for optimizing technological operations during harvesting and post-harvest processing of soybeans, compliance with which will ensure the minimization of quantitative losses and quality indicators of the crop. For soybean harvesting, it is recommended to use combines with hybrid or rotary threshing systems, which ensure careful cleaning and minimize output losses. Combines are equipped with reapers with a flexible cutting device, which, given the uneven terrain, provide a cut height of 2.5 cm. Primary cleaning of the grain heap should be performed immediately with subsequent drying: commercial grain to a humidity of 7–12% at the heating temperature of the coolant no more than 60°C, seeds to a conditioned humidity of 14% at the heating temperature of the coolant 35–40°C.


2019 ◽  
Vol 13 (2) ◽  
Author(s):  
D. Zhygunov ◽  
D. Marchenkov ◽  
T. Lebedenko

The article overviews the issue of wheat flour modification by enzymes. The role of enzymes in the dough formation process is considered. Modern ways of providing the desired dough parameters for flour products in conditions of Ukraine are shown. Recommendations and suggested directions for further research are given. Flour is a complex multicomponent product and have to correspond with a number of requirements for its composition and properties. Different conditions of grain cultivation and storage result in significant deviations of its quality indicators when it comes to flour mills. The modification of flour going through adding several technological additives, in particular by enzyme products. The action of enzymes to a large extent allows to adjust the properties of the dough and of flour end-products. In addition, enzymes further affect the nutritional values of flour, which makes it possible for the flour production to use low-quality grain, while maintaining the planned quality indicators of flour. The functional properties of flour fractions obtained on different technological passages depend on the content of various anatomical parts of the grain from which they derived from. Particle size, starch damage, protein content, fat content, ash content and intensity of enzyme activity vary significantly depending on the type of grinding equipment. All this gives reason for recommending the introduction of enzymes not while manufacturing bakery end-products but still at the stage of flour production. The damage to the grain with a corn bug, grain germination in Ukraine puts grain-processing plants the task of assessing the activity of own grain enzyme systems. Indirectly, this can be estimated using the gluten deformation index and the grain Falling Number. But the estimation of enzyme systems by such methods does not allow precisely to calculate the amount and composition of enzyme products necessary to achieve maximum effect when adjusting flour properties. The issue of removing anti-nutrient factors in flour, which is largely inhibitors of the action of both their own grain enzyme systems and additionally introduced enzyme preparations, is also relevant.


2019 ◽  
Vol 13 (3) ◽  
Author(s):  
A. Borta ◽  
M. Zhelobkova

In recent decades, at Ukrainian farms and grain-processing enterprises, the technology of storing grain in silo bags has become widespread. In this type of storage, anaerobic conditions are created due to the physiological respiration process, which ensures extended shelf life of freshly harvested grain. This, in turn, allows the use of low-power processing equipment for post-harvest grain processing, which is especially important for wet and moist maize as it requires powerful grain dryers. The article presents the results of a study of the effect that the initial moisture content of maize grain, the temperature and the duration of its storage under anaerobic conditions have on the Falling Number, one of the quality parameters depending on the amylase activity of the grain. The object of the study was grain samples of freshly harvested (in 2017) dent maize, the hybrid DKC 3705, with the average moisture contents 14%, 21%, and 28%, stored under anaerobic conditions for 3 months at temperatures of +18°C, +11°C, and +4°C. The Falling Number was determined by the standardized Hagberg-Perten method on a ПЧП-7 instrument (“Falling Number Apparatus”). Based on the results obtained, histograms of the kinetics of Falling Number changes have been constructed, the analysis of which made it possible to establish patterns of the changes in the Falling Number depending on the moisture content of the grain and the duration of its storage at different temperatures. It has been shown that in the maize grain samples with the initial moisture content 14%, regardless of the temperature conditions during storage for 3 months, there is a steady tendency to a gradual decrease in the Falling Number. In the maize grain samples with the initial moisture content over 14%, at the beginning of storage, there is a period of an increase in the Falling Number, the intensity of which depends on the initial moisture content of the grain and the temperature conditions of its anaerobic storage. After the completion of post-harvest maturation processes in freshly harvested maize grain, its further storage leads to a decrease in the Falling Number. To summarize the experimental data, a nonlinear empirical equation is suggested to describe the patterns of changes in the Falling Number depending on the factors studied: the moisture content of maize grain, the temperature conditions and duration of storage. Considering that the value of the Falling Number is determined by the activity of the amylase complex of the grain, it can be used as an express method of monitoring the state of grain stored in silo bags.


2020 ◽  
Vol 14 (4) ◽  
pp. 17-25
Author(s):  
V. М. Drincha ◽  
Yu. S. Tsench

The authors identifi ed the main factors that infl uenced signifi cantly the technological support of post-harvest processing processes over the past decades. They showed that in recent years, many farms faced the necessity to solve the problem of improving the seeds quality and reducing their losses in the process of post-harvest processing of grain in the shortest possible time.(Research purpose) To conduct a historical analysis of machine technologies for post-harvest grain processing and seed preparation and determine promising directions for their development.(Materials and methods) The authors used the historicalanalytical method applied to technical systems, in particular, to technologies of post-harvest grain processing and seed preparation. The research objects were the original works of domestic and foreign authors for more than a 100-year period and other regulatory and technical documentation.(Results and discussion) The authors presented the results of the machine technologies for postharvest grain processing and seed preparation evolution in the Russian Federation over the past 100 years. They considered the scientifi c, technological, technical and organizational issues of the machine technologies for grain processing and seed preparation development. It was determined that the scientifi c foundations for creating domestic separating machines were developed in the 30s of the last century. They noted that in 1934 the fi rst domestic mobile grain cleaning machine with a capacity of 10 tons per hour for cleaning grain and 6-8 tons per hour for cleaning seeds was created and put into production. The following key stages were identifi ed: in the 60s, an in-line technology of post-harvest grain processing was developed; by the end of the 70s, with the completion of work on the creation of units and complexes, all processes of post-harvest grain processing for the fi rst time in the country were fully mechanized.(Conclusions) The authors proved that labor productivity in the industry increased 7-10 times, the cost of grain processing decreased 2-3 times, its losses decreased, manual, unskilled labor was excluded. They identifi ed promising directions for the development of grain processing and seed preparation technologies.


2020 ◽  
Vol 329 ◽  
pp. 05011
Author(s):  
Aleksandr Golovkov ◽  
Victor Khamyev ◽  
Inna Knyazeva ◽  
Andrey Boiko ◽  
Valeriy Kelarev

This article summarizes the results of research of the work of Russian universal mobile grain cleaning complex. The problem of grain processing and seed preparation can be solved by using a mobile grain cleaning complex, which allows to carry out all types of cleaning (preliminary, primary and secondary). Operational and technological assessment of universal mobile grain cleaning complexes was carried out in the farms of Voronezh region of Russia. The results of the tests showed that the mobile grain cleaning complexes of universal type MGC-30U, MGC-60U and MGC-100U on all operational and technological indicators, quality indicators of technological process and reliability indicators meet the requirements of Russian standards and will find application in small and medium-sized businesses specializing in the cultivation of cereals crops.


2021 ◽  
Vol 845 (1) ◽  
pp. 012064
Author(s):  
VI Orobinsky ◽  
A M Gievsky ◽  
I V Baskakov ◽  
V A Gulevsky ◽  
A V Chernyshov

Abstract To obtain high-quality grain and seeds, it is necessary to clean the combine heap of weeds. Modern air-screen grain cleaners equipped with a screen cleaning systems, flat screens and a double-aspiration pneumatic system with pre-screen and post-screen cleaning channels are used. The fractional principle of post-harvest grain processing is promising. To create a universal grain cleaning machine to isolate the main fraction from the grain heap at the first stage of post-harvest processing, Voronezh State Agar University named after Emperor Peter I carried out theoretical and experimental studies, which made it possible to develop OZF-50, OZF-80 and SVS-30 separators. The machines have higher productivity, the original sieve design with an increased share of sorting sieves and an exclusive aspiration system. A number of new technical solutions have been used in the design of the separators, protected by patents of the Russian Federation. Theoretical prerequisites established the possibility of increasing the productivity 1.6-1.8 times according to GOST R 52325-2005. The total air consumption of the pneumatic system of grain cleaning machines can be reduced by 25-40%. Further improvement of separators requires a deeper study of the grain fractionation process, aerodynamic characteristics of aspiration systems, receiving and distribution devices, and establishment of close mutually beneficial relations between scientific institutions and agricultural engineering enterprises. This can contribute to the development of both domestic agricultural science and grain cleaning equipment production.


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