scholarly journals MODELING OF THE DRYING PROCESS OF FOOD RAW MATERIALS

2021 ◽  
Vol 92 (11-2) ◽  
Author(s):  
Abhijit Tarawate ◽  
Jasur Safarov ◽  
Shakhnoza Sultanova
Keyword(s):  
Liquidity ◽  
2018 ◽  
Vol 1 (1) ◽  
pp. 81-90 ◽  
Author(s):  
Siti Maryama

The purpose of the study are to (1) review the main problems faced by the factory of Kepuruk Manunggal Karsa (MK), and (2) assessing the entrepreneur attempts to be able to solve the problems faced. The research was carried out using qualitative descriptive design. The results showed that (1) the lack of supply of raw materials as a result of lack of capital. Sequel is due, the difficulty of the plant to meet consumer demand (excess demand). (2), the system of capital used is circulating capital (capital turnover). Earned income used up to finance the operation of the plant. (3) Innovation has been done in the form of deal with bad weather (rain) as an effort of crackers drying process is by using the oven. (4) There has been no cooperation with financial institutions. (5) There is no organizational structure as a modern factory for traditionally managed by family management. (6) Marketing using modes of transportation carts and motor vehicles.


2021 ◽  
Vol 17 (1) ◽  
pp. 70-77
Author(s):  
E. Е. Ulyanchenko ◽  
N. N. Vinevskaya

Cultivation and use of Virginia 202 broadleaf skeletal variety for the production of smoking tobacco has broad prospects. Problems of post-harvest processing of large leaves with a massive midrib consist in high energy costs with an artificial drying method or the provision of facilities for long-term natural drying. The aim of the research is to apply physical method of cutting the leaf midrib to intensify drying and to determine the effect of this technique on the quality indicators of raw materials. It has been found that the technique of cutting the midrib on the Virginia 202 variety contributes to a significant optimization of the drying process without reducing the quality of raw materials. The drying time of leaves with the combined method is reduced by 2,8 times, with the natural method – by 2,3 times, and the quality indicators of raw materials improve. Commercial quality is characterized by the yield of 1 commercial grade, for combined drying the yield of 1 grade has increased in comparison with the control sample by 27% and amounted to 86,5%, with natural drying – the increase in yield is 4%. Cutting the midrib increases the fiber yield by 3–5% and contributes to an increase in the volumetric-elastic properties of the fiber, providing an economical consumption of raw materials for the production of smoking articles, the consumption is 676,8–753,8 g/1000 pcs. The gustatory quality improves, raw materials with a cut midrib have optimal values of the ratio of carbohydrate-protein balance in the range of 1,08–1,5, the strength is preserved due to the lower consumption of nicotine during the shorter drying period, in comparison with drying the leaf without cutting the midrib. Cutting the midrib in Virginia 202 is cost effective.


2017 ◽  
Vol 7 (2) ◽  
Author(s):  
A.A.A. Triadi ◽  
M. Nuarsa ◽  
DG. Bisma

Products Woven or ketak is a handicraft product produced by the ‘artisans’ community in the village of Karang Bayan West Lombok with raw materials from plants ketak. In the process it takes the necessary skills to weave and combine woven ketak with other natural products such as wood, pottery, coconut shell or bone. The marketing of wicker web products has penetrated the export market, especially the Japanese market. Problems experienced by industrial partners or the artisan’s community is the transfer of design from businessmen to crafters (door to door), drying process during the rainy season and business management. Designs are sometimes made by the buyer and sent to the entrepreneur via email. The solving problem that is faced by the producents is the important thing to be done, by approaching the centralized design transfer training (in one place that is done in the partner house).  The next one, making a mechanical dryer with two heat sources located beside left and lower right and LPG-fueled (clean, practical, economical and environmentally friendly). Next step, by providing business management assistance (finance and marketing).


2020 ◽  
Vol 6 (2) ◽  
pp. 81-87
Author(s):  
Zhanna Petrova ◽  
◽  
Kateryna Samoilenko ◽  
Vitaly Vishnevsky

Red beetroot is the main raw material which has a high content of betanine with antioxidant properties. An important emphasis in the processing of antioxidant raw materials by drying is to reduce energy consumption for the dehydration process, the maximum preservation of biologically active substances, and to reduce the cost of the final product. Drying is a complex and energy-intensive process. Therefore, to optimize energy consumption during drying and selection of rational modes of dehydration, it is necessary to apply the calculated analysis of heat and mass transfer on the basis of adequate mathematical models. Calculated and experimental results are compared. In general, the comparison of the results of numerical modeling of convection drying processes of the red beetroot sample with the experimental results showed their rather satisfactory qualitative agreement. The calculation model can be used to approximate the characteristics of the drying process of red beetroot, in particular the time required for drying. The obtained results of calorimetric studies allow stating that with correctly selected compositions, not only the components of native raw materials are stabilized, but also the drying process is intensified with the reduction of energy consumption to process.


Author(s):  
Е.Е. УЛЬЯНЧЕНКО

При производстве табачного сырья важную роль играет сокращение продолжительности сушки табачных листьев. Одним из способов интенсификации сушки свежеубранных табачных листьев является прием прорезания средней жилки (ПСЖ) листьев вдоль волокон. По результатам исследований 2019–2020 гг. была создана база данных табачного сырья, полученного при естественном способе сушки с применением приема ПСЖ, которая может служить информационным материалом для производителей табака. Проведена оптимизация процесса сушки табачного листа ПСЖ по показателям качества табачного сырья для расширенного диапазона сортотипов табака. Объектом исследований были сорта отечественной селекции, включенные в Государственный реестр селекционных достижений, допущенные к использованию: Самсун 85, Вирджиния 202, Юбилейный новый 142, Трапезонд 92, Трапезонд 204, Дюбек 33, Американ 287 и Крупнолистный Ильский (находится в стадии государственных испытаний). Критерием оценки эффективности применения приема ПСЖ на исследованных сортах табака являлся совокупный сравнительный анализ следующих показателей контрольных (без ПСЖ листа) и опытных образцов: уровень интенсификации сушки, показатели товарного качества, технологических свойств и химического состава полученного сырья. Установлено, что ПСЖ позволяет интенсифицировать процесс сушки в 1,3–2,46 раза в зависимости от сорта табака и положительно влияет на технологические свойства сырья, у большинства сортов увеличивается выход волокна и сохраняются объемно-упругие свойства. Динамика сушки оказывает влияние на изменение химического состава сырья. В процессе сушки за счет гидролизации солей никотина и его освобождения путем окисления кислородом воздуха уровень никотина в ряде образцов снижается в пределах 10–30%. Чем выше содержание никотина, тем выше крепость табака, грубее его вкус. Изменения углеводно-белкового соотношения в сторону повышения углеводов улучшают вкусовые характеристики сырья. По каждому исследованному сорту не удалось выявить закономерной зависимости его структуры и характера процесса сушки при ПСЖ с преобразованиями химического состава сырья. На основе анализа технологических и качественных показателей табачного сырья, представленных в разработанной базе данных по интенсификации сушки различных сортов табака с применением приема ПСЖ табачных листьев, можно планировать выбор оптимального способа сушки для каждого сорта табака, позволяющего повысить эффективность использования сырья и улучшить его качественные характеристики. In the production of tobacco raw materials, reducing the drying time of tobacco leaves plays an important role. One of the ways to intensify the drying of freshly harvested tobacco leaves is the method of cutting the middle vein (CMV) of the leaves along the fibers. Based on the results of research in 2019–2020, a database of tobacco raw materials obtained by a natural drying method using CMV reception was created, which can serve as information material for tobacco producers. The optimization of the process of drying the CMV tobacco leaf according to the quality indicators of tobacco raw materials for an expanded range of tobacco variety types was carried out. The object of research was the varieties of domestic selection included in the State Register of Breeding Achievements, approved for use: Samsun 85, Virginia 202, Yubileyny novy 142, Trapezond 92, Trapezond 204, Dubek 33, American 287 and Krupnolistnyy Ilskiy (under state testing). The criterion for evaluating the effectiveness of the use of CMV intake on the studied tobacco varieties was a cumulative comparative analysis of the following indicators of control (without CMV sheet) and experimental samples: the level of drying intensification, indicators of commercial quality, technological properties and chemical composition of the obtained raw materials. It is established that CMV allows to intensify the drying process by 1,3–2,46 times, depending on the tobacco variety and has a positive effect on the technological properties of raw materials, most varieties increase the yield of fiber and retain volume-elastic properties. The dynamics of drying affects the change in the chemical composition of raw materials. During the drying process, due to the hydrolysis of nicotine salts and its release by oxidation with air oxygen, the nicotine level in a number of samples decreases within 10–30%. The higher the nicotine content, the higher the strength of tobacco, it is coarser in taste. Changes in the carbohydrate-protein ratio in the direction of increasing carbohydrates improve the taste characteristics of raw materials. For each studied variety, it was not possible to identify a regular dependence of its structure and the nature of the drying process at CMV with transformations of the chemical composition of raw materials. Based on the analysis of technological and qualitative indicators of tobacco raw materials presented in the developed database on the intensification of drying of various varieties of tobacco using the use of CMV of tobacco leaves, it is possible to plan the choice of the optimal drying method for each variety of tobacco, which allows to increase the efficiency of using raw materials and improve its quality characteristics.


2014 ◽  
Vol 787 ◽  
pp. 123-127 ◽  
Author(s):  
Ya Li Wang ◽  
Su Ping Cui ◽  
Hui Wang ◽  
Shi Jie Dong ◽  
Yan Yao

Based on the physical and chemical properties of carbide slag, the contents of heavy metals in effluent came from carbide slag drying process were studied, and then the composition of exhaust gas emitted from the carbide slag drying process and calcinations process of raw materials prepared with carbide slag was detected, in order to know whether there are harmful or corrosive gases released and the effect of the emissions on the environment and related equipments. The results indicate that the exhaust gases emitted from the calcination process of raw meal prepared with carbide slag is mainly composed of CO2 and water vapor, and is free from harmful gases. However, a lot of water in carbide slag during the pre-heat and decomposition process under high temperature would accelerate the corrosion of equipments. Simultaneously, a small number of heavy metal ions contained in the carbide slag can cause environmental pollution and sulfides would be adverse to the cement calcination process resulting in the crust blockage of kiln.


2011 ◽  
Vol 204-210 ◽  
pp. 2083-2086
Author(s):  
Yun Feng Hu ◽  
Han Yan Hu ◽  
Chang Jie Jiang ◽  
Yan Hua Zhu ◽  
Jian Ming Wang

Lycium barbarum as raw materials, after press, enzymatic hydrolysis, separation and drying process to a series of different Lycium barbarum products, through determination of effective ingredients content, such as carotenoid, amino acid, crude protein, crude fat, tried to explore the influence of effective component on different processing methods. The result showed that after pressing, enzymatic hydrolysis, separation technology, a large number of carotenoid, amino acid was retained in original slurry, juice, clear juice only have little. The carotenoid content of freeze-drying fruit were lost obiously during the different course of drying, such as air-drying, mechanical-drying, freeze-drying. Spray drying can destroy crude protein and fat activity, but it can be used to improve free amino acid in Lycium barbarum.


2020 ◽  
Vol 21 (2) ◽  
pp. 111-124
Author(s):  
Ghazwan Abdulsamad Salman Algburi

The drying procedure is one of the basic stages in the brick making process, particularly when utilizing the extrusion framing technique. This stage decides the quality and amount of the brick samples. One of the characteristic waste vegetable materials is reed, whish is found in huge amounts in Iraq and numerous other nations. Five weight proportions of reed crumbs (5,10,15,20 and 25%) were utilized to produce lightweight clay bricks. Lab samples were shaped with dimensions of (25×38×76mm) using the vacuum extraction method. Brick properties were tested after drying to determine the values of longitudinal drying shrinkage, bulk density, and compression strength. In order to check the property of lightweight clay brick samples, the samples were burned in the furnace at a temperature of 1000°C with a burning rate of 2°C per minute. The significance of this research is to know the optimal proportions of the reed crumbs that prompts exact control of the drying procedure. This fine control brings about samples of lightweight bricks of the required dimensions and without cracks that influence their properties after drying and become more visible after burning. This knowledge will prompt the decrease of waste in raw materials and energy utilized in the manufacturing of a particular amount of lightweight bricks and, along these lines, reduce the expense of production. ABSTRAK: Prosedur pengeringan merupakan salah satu peringkat asas dalam proses membuat bata, terutamanya apabila menggunakan teknik pembingkaian penyemperitan. Peringkat ini memutuskan kualiti dan jumlah sampel bata. Salah satu daripada bahan-bahan sayur-sayuran sisa buatan adalah buluh, ia didapati dalam jumlah besar di Iraq dan banyak negara yang berbeza. Sebanyak 5 buah berat serbuk reed (5,10,15,20 dan 25%) digunakan untuk menghasilkan bata tanah liat yang ringan. Model makmal dibentuk dengan dimensi (25 × 38 × 76mm) dengan menggunakan kaedah pengekstrakan vakum. Ciri-ciri bata telah diuji selepas pengeringan untuk menentukan nilai-nilai kepekatan pengeringan longitudinal, ketumpatan pukal dan kekuatan mampatan. Untuk memeriksa sampel tanah liat ringan tanahpropertyof, model-model tersebut dibakar dalam relau pada suhu 1000 ° C dengan kadar pembakaran 2°C seminit. Kepentingan kajian ini adalah untuk mengetahui perkadaran optimum serbuk reed yang menimbulkan kawalan tepat terhadap prosedur pengeringan. Kawalan halus ini membawa model-model bata yang ringan dari dimensi yang diperlukan dan tanpa retak yang mempengaruhi sifatnya selepas pengeringan dan menjadi lebih terlihat selepas terbakar. Pengetahuan ini akan mendorong penurunan sisa bahan mentah dan tenaga yang digunakan dalam pembuatan sejumlah bata ringan dan di sepanjang garisan ini mengurangkan perbelanjaan pengeluaran.


Author(s):  
Kateryna Slobodianiuk ◽  
◽  
Kateryna Samoilenko ◽  

The article presents a reasonable analysis and relevance of the study of the drying process of vegetable raw materials (colloidal capillary-porous materials). Drying is an energy-intensive industrial process that is defined from a technological point of view: on the one hand by heat and moisture exchange between the body surface and the environment, on the other hand by heating the body and transferring moisture inside it due to the form of moisture. One of the most effective ways to increase the shelf life of food is to dry it to equilibrium humidity. Very important are the technological parameters of the drying regimes, which, when used rationally, are able to preserve the biochemical properties and nutrients of the raw material at a high level in the obtained dry product. The study of dehydration of vegetable raw materials is widely practiced around the world, especially in countries such as Germany, France, USA, Argentina, Hungary, Brazil, Poland, Korea, China, Malaysia. However, the obtained processed products lose their biologically active components and nutrients, and the processing process is energy consuming. Therefore, the problem is relevant and needs an effective solution. In this paper, the kinetics of the drying process, thermogravimetric studies and a mathematical model for colloidal capillary-porous materials of plant origin were analyzed. According to the results of the highlighted research, the process of convective drying of colloidal capillary-porous materials was intensified above 21% due to the use of innovative step regimes. The developed beet-rhubarb composition is a colloidal capillary-porous material that stabilizes and protects at the biochemical level betanin of the beet from the effects of temperature during convective drying, has in comparison with the components of the composition lower heat of dehydration and increased thermal-stability. Prolonged high-temperature exposure causes instant complete destruction of sugars, proteins and other nutrients components. Derivatographic studies have confirmed that the use of the temperature range of 100 ° C in a stepwise mode of 100/60 ° C for the developed soybean-spinach composition is safe for biologically active substances and it is justified by experimental temperature curves. Numerical modeling of heat and mass transfer during convective drying of crushed beets and crushed soybeans using the known model by A.V. Lykov satisfactorily describes the process and can be used to model the convection drying of colloidal capillary-porous materials.


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