scholarly journals Bearing Strength and Failure Mechanisms of Riveted Woven Carbon Composite Joints

Aerospace ◽  
2021 ◽  
Vol 8 (4) ◽  
pp. 105
Author(s):  
Mauricio Torres-Arellano ◽  
Manuel de Jesus Bolom-Martínez ◽  
Edgar Adrian Franco-Urquiza ◽  
Ruben Pérez-Mora ◽  
Omar A. Jiménez-Arévalo ◽  
...  

This research aimed to determine riveted carbon/epoxy composites’ mechanical performance when fabricated by resin transfer molding (RTM). As this manufacturing process is gaining importance in the aeronautics and automotive industries, assembly methods and their reliability must be studied in terms of their airworthiness and transportation implementation. The study case resumes the determination of the bearing strength of RTM-woven carbon composites for different rivet joint diameters (1/8, 5/32 and 3/16 in). The joint shear strength was obtained following the ASTM D5961 instructions, and post-failure analysis was carried out by a computerized tomography scan. A residual strength curve is provided with the results to infer the bearing strength for the riveted composites as a function of the rivet width-to-diameter ratio. A discussion of the fracture mechanism and tensile strength is carried out to assess the understanding of the riveted woven composites.

Author(s):  
Messiha Saad ◽  
Darryl Baker ◽  
Rhys Reaves

Thermal properties of materials such as specific heat, thermal diffusivity, and thermal conductivity are very important in the engineering design process and analysis of aerospace vehicles as well as space systems. These properties are also important in power generation, transportation, and energy storage devices including fuel cells and solar cells. Thermal conductivity plays a critical role in the performance of materials in high temperature applications. Thermal conductivity is the property that determines the working temperature levels of the material, and it is an important parameter in problems involving heat transfer and thermal structures. The objective of this research is to develop thermal properties data base for carbon-carbon and graphitized carbon-carbon composite materials. The carbon-carbon composites tested were produced by the Resin Transfer Molding (RTM) process using T300 2-D carbon fabric and Primaset PT-30 cyanate ester. The graphitized carbon-carbon composite was heat treated to 2500°C. The flash method was used to measure the thermal diffusivity of the materials; this method is based on America Society for Testing and Materials, ASTM E1461 standard. In addition, the differential scanning calorimeter was used in accordance with the ASTM E1269 standard to determine the specific heat. The thermal conductivity was determined using the measured values of their thermal diffusivity, specific heat, and the density of the materials.


2012 ◽  
Vol 48 (4) ◽  
pp. 639-649 ◽  
Author(s):  
Kellen Heloizy Garcia Freitas ◽  
Orlando Fatibello-Filho ◽  
Ivanildo Luiz de Mattos

A carbon composite electrode modified with copper (II) phosphate immobilized in a polyester resin (Cu3(PO4)2-Poly) for the determination of rutin in pharmaceutical samples by square-wave voltammetry is described herein. The modified electrode allows the determination of rutin at a potential (0.20 V vs. Ag/AgCl (3.0 mol L-1 KCl)) lower than that observed at an unmodified electrode. The peak current was found to be linear to the rutin concentration in the range from 9.9 × 10-8 to 2.5 × 10-6 mol L-1, with a detection limit of 1.2×10-8 mol L-1. The response of the electrode was stable, with no variation in baseline levels within several hours of continuous operation. The surface morphology of the modified electrode was characterized by scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) system. The results obtained are precise and accurate. In addition, these results are in agreement with those obtained by the chromatographic method at a 95% confidence level.


Author(s):  
Renangi Sandeep ◽  
Arivazhagan Natarajan

In the twenty-first century, the application of carbon fiber reinforced polymer (CFRP) materials in the vehicle industry are growing rapidly due to lightweight, high specific strength, and elasticity. In the automobile and aerospace industries, CFRP needs to be joined with metals to build complete structures. The demand for hybrid structures has prompted research into the combination of CFRP and metals in manufacturing. Aluminium and CFRP structures combine the mechanical properties of aluminium with the superior physical and chemical properties of CFRP. However, joining dissimilar materials is often challenging to achieve. Various joining technologies are developed to produce hybrid joints of CFRP, and aluminium alloys include conventional adhesives, mechanical and thermal joining technologies. In this review article, an extensive review was carried out on the thermal joining technologies include laser welding, friction-based welding technologies, ultrasonic welding, and induction welding processes. The article primarily focused on the current knowledge and process development of these technologies in fabricating dissimilar aluminium and CFRP structures. Besides, according to Industry 4.0 requirements, additive manufacturing-based techniques to fabricate hybrid structures are presented. Finally, this article also addressed the various improvements for the future development of these joining technologies. Ultrasonic welding yields the maximum shear strength among the various hybrid joining technologies due to lower heat input. On the other hand, laser welding produces higher heat input, which deteriorates the mechanical performance of the hybrid joints. Surface pretreatments on material surfaces prior to joining showed a significant effect on joint shear strength. Surface modification using anodizing is considered an optimal method to improve wettability, increasing mechanical interlocking phenomena.


2021 ◽  
Author(s):  
ARTURO LEOS ◽  
KOSTIANTYN VASYLEVSKYI ◽  
IGOR TSUKROV ◽  
TODD GROSS ◽  
BORYS DRACH

Manufacturing-induced residual stresses in carbon/epoxy 3D woven composites arise during cooling after curing due to a large difference in the coefficients of thermal expansion between the carbon fibers and the epoxy matrix. The magnitudes of these stresses appear to be higher in composites with high throughthickness reinforcement and in some cases are sufficient to lead to matrix cracking. This paper presents a numerical approach to simulation of development of manufacturing-induced residual stresses in an orthogonal 3D woven composite unit cell using finite element analysis. The proposed mesoscale modeling combines viscoelastic stress relaxation of the epoxy matrix and realistic reinforcement geometry (based on microtomography and fabric mechanics simulations) and includes imaginginformed interfacial (tow/matrix) cracks. Sensitivity of the numerical predictions to reinforcement geometry and presence of defects is discussed. To validate the predictions, blind hole drilling is simulated, and the predicted resulting surface displacements are compared to the experimentally measured values. The validated model provides an insight into the volumetric distribution of residual stresses in 3D woven composites. The presented approach can be used for studies of residual stress effects on mechanical performance of composites and strategies directed at their mitigation.


2008 ◽  
Vol 23 (1) ◽  
pp. 160-169 ◽  
Author(s):  
Jeremiah D.E. White ◽  
Allen H. Simpson ◽  
Alexander S. Shteinberg ◽  
Alexander S. Mukasyan

Refractory materials such as carbon possess properties that make joining them difficult. In this work, bonding of a carbon–carbon composite is achieved by employing self-sustained, oxygen-free, high-temperature combustion reactions. The effects of several parameters, such as the composition of the reaction media, and the values of the applied current and pressure, on the mechanical strength of the joint were investigated. It was found that the C–C composite possesses a high activity with the reactive media layer, the level of electrical current used to initiate the reaction and the applied pressure do not need to be excessive to obtain a strong joint. Some aspects of the joining mechanism are discussed in detail.


Materials ◽  
2018 ◽  
Vol 11 (8) ◽  
pp. 1333 ◽  
Author(s):  
Adrián Rodríguez-Panes ◽  
Juan Claver ◽  
Ana Camacho

This paper presents a comparative study of the tensile mechanical behaviour of pieces produced using the Fused Deposition Modelling (FDM) additive manufacturing technique with respect to the two types of thermoplastic material most widely used in this technique: polylactide (PLA) and acrylonitrile butadiene styrene (ABS). The aim of this study is to compare the effect of layer height, infill density, and layer orientation on the mechanical performance of PLA and ABS test specimens. The variables under study here are tensile yield stress, tensile strength, nominal strain at break, and modulus of elasticity. The results obtained with ABS show a lower variability than those obtained with PLA. In general, the infill percentage is the manufacturing parameter of greatest influence on the results, although the effect is more noticeable in PLA than in ABS. The test specimens manufactured using PLA perform more rigidly and they are found to have greater tensile strength than ABS. The bond between layers in PLA turns out to be extremely strong and is, therefore, highly suitable for use in additive technologies. The methodology proposed is a reference of interest in studies involving the determination of mechanical properties of polymer materials manufactured using these technologies.


2017 ◽  
Vol 18 (12) ◽  
pp. 2433-2442 ◽  
Author(s):  
Rajesh Mishra ◽  
Hafsa Jamshaid ◽  
Jiri Militky

2020 ◽  
pp. 154-160
Author(s):  
Yu.A. Gribanov ◽  
I.V. Gurin ◽  
V.V. Gujda ◽  
A.N. Bukolov ◽  
V.V. Kolosenko

The corrosion resistance of carbon-carbon composite materials (C–C composites) was studied in a corrosive media of coolant NaF+ZrF4 salt (a model heat-transfer) at 700 °С in the air flow. It has been shown that C–C composite material is resistant to the model heat-transfer even under conditions of critical temperature accident. The main mechanism that leads to the C–C composite corrosion is a mechanism of composite material oxidation due to the contact with the air. The study has evidenced that the C–C composite burn-up rate well correlates with the pyrocarbon matrix content in the composite, the matrix content increase by 2530% results in the composite corrosion resistance increase by a factor of 2–4. So, by developing corrosion-resistant carbon-carbon composites one has a problem of finding an optimum fiber-matrix ratio in the composite. It has been confirmed experimentally that by silication of C–C composites with the use of the methods which were developed in NSC KIPT it is possible to increase the service life of products under simulated accident conditions by a factor of 7–7.5.


Robotica ◽  
2008 ◽  
Vol 26 (6) ◽  
pp. 791-802 ◽  
Author(s):  
Flavio Firmani ◽  
Alp Zibil ◽  
Scott B. Nokleby ◽  
Ron P. Podhorodeski

SUMMARYThis paper is organized in two parts. In Part I, the wrench polytope concept is presented and wrench performance indices are introduced for planar parallel manipulators (PPMs). In Part II, the concept of wrench capabilities is extended to redundant manipulators and the wrench workspace of different PPMs is analyzed. The end-effector of a PPM is subject to the interaction of forces and moments. Wrench capabilities represent the maximum forces and moments that can be applied or sustained by the manipulator. The wrench capabilities of PPMs are determined by a linear mapping of the actuator output capabilities from the joint space to the task space. The analysis is based upon properly adjusting the actuator outputs to their extreme capabilities. The linear mapping results in a wrench polytope. It is shown that for non-redundant PPMs, one actuator output capability constrains the maximum wrench that can be applied (or sustained) with a plane in the wrench space yielding a facet of the polytope. Herein, the determination of wrench performance indices is presented without the expensive task of generating polytopes. Six study cases are presented and performance indices are derived for each study case.


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