scholarly journals Effect of Fly Ash on Compressive Strength, Drying Shrinkage, and Carbonation Depth of Mortar with Ferronickel-Slag Powder

2021 ◽  
Vol 11 (3) ◽  
pp. 1037
Author(s):  
Se-Jin Choi ◽  
Ji-Hwan Kim ◽  
Sung-Ho Bae ◽  
Tae-Gue Oh

In recent years, efforts to reduce greenhouse gas emissions have continued worldwide. In the construction industry, a large amount of CO2 is generated during the production of Portland cement, and various studies are being conducted to reduce the amount of cement and enable the use of cement substitutes. Ferronickel slag is a by-product generated by melting materials such as nickel ore and bituminous coal, which are used as raw materials to produce ferronickel at high temperatures. In this study, we investigated the fluidity, microhydration heat, compressive strength, drying shrinkage, and carbonation characteristics of a ternary cement mortar including ferronickel-slag powder and fly ash. According to the test results, the microhydration heat of the FA20FN00 sample was slightly higher than that of the FA00FN20 sample. The 28-day compressive strength of the FA20FN00 mix was approximately 39.6 MPa, which was higher than that of the other samples, whereas the compressive strength of the FA05FN15 mix including 15% of ferronickel-slag powder was approximately 11.6% lower than that of the FA20FN00 mix. The drying shrinkage of the FA20FN00 sample without ferronickel-slag powder was the highest after 56 days, whereas the FA00FN20 sample without fly ash showed the lowest shrinkage compared to the other mixes.

2018 ◽  
Vol 2018 ◽  
pp. 1-7 ◽  
Author(s):  
Bong-Suk Cho ◽  
Young-Uk Kim ◽  
Do-Bin Kim ◽  
Se-Jin Choi

This paper investigates the effect of ferronickel slag powder on microhydration heat, flow, compressive strength, and drying shrinkage of mortar. In South Korea, approximately two million tons of ferronickel slag, a by-product of the nickel industry, are produced every year. However, a considerable amount of this by-product is treated as waste and dumped in landfills. Ferronickel slag powder was used to replace Portland cement at a ratio of 15% by binder mass. In addition, the mortar test with other cementitious materials, including blast-furnace slag powder and fly ash, was conducted and compared with the sample containing ferronickel slag powder. According to this investigation, the microhydration heat of mortar and concrete can be reduced with the appropriate use of ferronickel slag powder. In addition, in order to achieve higher concrete compressive strengths, it is apparently advantageous to use the ferronickel slag powder and fly ash together rather than using ferronickel slag powder alone.


2016 ◽  
Vol 690 ◽  
pp. 109-113 ◽  
Author(s):  
Sutthima Sriprasertsuk ◽  
Phatthiya Suwannason ◽  
Wanna T. Saengchantara

This work investigated the recycling of fly ash waste and cullet as the raw materials for lightweight bodies produced by heat treatment and using sodium silicate as the binder. Borax was mixed with fly ash and cullet, and put into the block in dimension 10x10x2 cm3. The lightweight materials thus produced were then sintered at temperature of 800 °C. Density, compressive strength and thermal conductivity were determined. Borax showed a positive sintering effect on the porosity of lightweight material during the heat process. The compressive strength of lightweight material diminished with the reduction of density and thermal conductivity. Lightweight material manufactured with borax showed the lower density and thermal conductivity accompanied by the higher compressive strength. The test results indicated that using fly ash and cullet as the raw material with borax could obtain the lightweight material, thus enhancing the possibility of its reuse in a sustainable way.


2011 ◽  
Vol 328-330 ◽  
pp. 1475-1482 ◽  
Author(s):  
M. M. A. Abdullah ◽  
H. Kamarudin ◽  
M. Bnhussain ◽  
I. Khairul Nizar ◽  
A.R. Rafiza ◽  
...  

Geopolymer, produced by the reaction of fly ash with an alkaline activator (mixture of Na2SiO3 and NaOH solutions), is an alternative to the use of ordinary Portland cement (OPC) in the construction industry. However, there are salient parameters that affecting the compressive strength of geopolymer. In this research, the effects of various NaOH molarities, Na2SiO3/NaOH ratios, fly ash/alkaline activator, and curing temperature to the strength of geopolymer paste fly ash were studied. Tests were carried out on 50 x 50 x 50 mm cube geopolymer specimens. Compression tests were conducted on the seventh day of testing for all samples. The test results revealed that a 12 M NaOH solution produced the highest compressive strength for the geopolymer. The combination mass ratios of fly ash/alkaline activator and Na2SiO3/NaOH of 2.0 and 2.5, respectively, produced the highest compressive strength after seven days. Geopolymer samples cured at 60 °C produced compressive strength as high as 70 MPa.


2010 ◽  
Vol 168-170 ◽  
pp. 2195-2199 ◽  
Author(s):  
Hong Zhu Quan ◽  
Hideo Kasami

In order to make clear of the effects of the change in fineness of fly ash on air-entrained concrete, 2 series of laboratory experiments were carried out using 6 kinds fly ash with the specific surface area in the range from 2500 to 4400cm2/g. The test results indicated higher slump and lower air-entraining content and higher dosage of air-entraining agent for fly ash with higher specific surface area. Compressive strength was found to increase with the increases of specific surface area of fly ash, while drying shrinkage and carbonation were found to show different tendency with change in fineness of fly ash.


2011 ◽  
Vol 148-149 ◽  
pp. 1025-1028
Author(s):  
Lei Yao ◽  
Hong Zhen Kang ◽  
Kai Wu Jia

13 Groups of C20 concrete specimens and 11 groups of C60 concrete specimens adding different content of fly ash and slag powder, comparing with normal concrete specimens, were tested to analyze compressive strength and workability. The test results show: When adding fly ash only, equivalent replacing volume should not exceed 30%, and for lower strength concretes (such as C20) the adding volume should be lower than 30%, otherwise, the compressive strength was influenced greatly. When adding slag powder only, the replacing volume should increase to 40%, meanwhile the workability must be supervised. When adding fly ash and slag powder simultaneously, the adding volume should reach to 50%, and the ratio of fly ash to slag should be controlled. For C20 concrete the ratio of fly ash to slag powder should not exceed 10% and for C60 concrete the ratio should reach to 25%.


2014 ◽  
Vol 541-542 ◽  
pp. 104-107
Author(s):  
Long Ma ◽  
Guo Zhong Li

Red mud foam lightweight thermal insulation material was prepared by red mud, fly ash, cement as main raw materials, adding a certain amount of adhesive, through ingredients, mixing, molding, foam, sintering process. The influence of the ratio of red mud and fly ash on the properties of materials was studied and the mechanism of influence was analyzed. The test results show that performances of the samples were best when the ratio of red mud and fly ash is 5:4 and its flexural strength is 0.44MPa, compressive strength is 1.23MPa, density is 481kg/m3.


2014 ◽  
Vol 567 ◽  
pp. 381-386 ◽  
Author(s):  
Nasir Shafiq ◽  
Muhd Fadhil Nuruddin ◽  
Ali Elheber Ahmed Elshekh ◽  
Ahmed Fathi Mohamed Salih

In order to improve the mechanical properties of high strength concrete, HSC, several studies have been conducted using fly ash, FA. Researchers have made it possible to achieve 100-150MPa high strength concrete. Despite the popularity of this FAHSC, there is a major shortcoming in that it becomes more brittle, resulting in less than 0.1% tensile strain. The main objective of this work was to evaluate the fresh and hardened properties of FAHSC utilizing chopped basalt fiber stands, CBFS, as an internal strengthening addition material. This was achieved through a series of experimental works using a 20% replacement of cement by FA together with various contents of CBFS. Test results of concrete mixes in the fresh state showed no segregation, homogeneousness during the mixing period and workability ranging from 60 to 110 mm. Early and long terms of compressive strength did not show any improvement by using CBFS; in fact, it decreased. This was partially substituted by the effect of FA. Whereas, the split and flexural strengths of FASHC were significantly improved with increasing the content of CBFS as well as the percentage of the split and flexural tensile strength to the compressive strength. Also, test results showed a progressive increase in the areas under the stress-strain curves of the FAHSC strains after the CBFS addition. Therefore, the brittleness and toughness of the FAHSC were enhanced and the pattern of failure moved from brittle failure to ductile collapse using CBFS. It can be considered that the CBFS is a suitable strengthening material to produce ductile FAHSC.


2015 ◽  
Vol 804 ◽  
pp. 129-132
Author(s):  
Sumrerng Rukzon ◽  
Prinya Chindaprasirt

This research studies the potential for using waste ash from industrial and agricultural by-products as a pozzolanic material. Classified fly ash (FA) and ground rice husk ash (RA) were the materials used. Water requirement, compressive strength and porosity of cement mortar were investigated. Test results indicated that FA and RA (waste ash) have a high potential to be used as a good pozzolanic material. The water requirement of mortar mix decreases with the increases in fly ash content. For ground rice husk ash (RA), the water requirement of mortar mix increases with the increases in rice husk ash content. In addition, the reduction in porosity was associated with the increase in compressive strength.


2020 ◽  
Vol 4 (2) ◽  
Author(s):  
Dwi Septiyana Sari ◽  
◽  
Susanti Sundari

Abstract This study discusses the use of fly ash waste from coal burning on the manufacture of PCC (Portland composite cement) at PT. XYZ Lampung. The purpose of this research is to look at the technical studies and the efficiency of raw materials in the use of fly ash in cement making, in this case PCC cement (Portland Composite Cement). The steps taken in analyzing the data in this study were viewed from a technical aspect by means of a physical test, namely the cement compressive strength test at the age of 3 days, 7 days, and 28 days using the Compression Testing Machine. This test was conducted to see the comparison of the compressive strength of PCC cement using limestone and fly ash as raw materials, then calculate the difference in raw material costs in the year before and after the replacement of limestone with fly ash. The results showed that cement with the addition of fly ash after 3 days, 7 days and 28 days had an increased compressive strength value, which increased 21.69%, 16.07% and 8.05% respectively of the compressive strength of cement using limestone. The use of fly ash as a substitute for limestone has an effect on the cost of raw materials, where the difference between the cost of raw materials in 2019 and the cost of raw materials in 2018 is Rp. 39,440,952,074.


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