scholarly journals Microwave Assisted Preparation of Flame Resistant Cotton Using Economic Inorganic Materials

Fibers ◽  
2018 ◽  
Vol 6 (4) ◽  
pp. 85 ◽  
Author(s):  
SeChin Chang ◽  
Brian Condon ◽  
Jade Smith

Innovative approaches for preparing flame retardant cotton fabrics were employed by utilizing a microwave-assisted technique with a minimum amount of co-solvent. Our attempts at flame retardant cotton fabrics treated with low cost inorganic formulations, such as urea and diammonium phosphate, were done successfully. The evidence of flame retardant chemical penetrations or surface modification of cotton fabrics was confirmed by scanning electron microscope (SEM) and the treated cotton fabrics were evaluated by flammability tests, such as 45° angle (clothing textiles test), vertical flame (clothing textile test) and limiting oxygen index (LOI). For formulations with urea only, LOI values of treated fabrics were 21.0–22.0% after add-on values for the formulation were 5.16–18.22%. For formulations comprising urea with diammonium phosphate, LOI values were greater than 29.0% after add-on values for the formulation were 1.85–7.73%. With the formulation comprising urea and diammonium phosphate, all treated fabrics passed the vertical flame test for add-on values 5.34–7.73%. Their char lengths were less than half the length of the original fabric and after-flame and after-glow times were less than 3.2 s. Additional thermal properties of desired products will be discussed using thermogravimetric analysis (TGA) and microscale combustion calorimeter (MCC).

2019 ◽  
Vol 6 (1) ◽  
pp. 3-12
Author(s):  
SeChin Chang ◽  
Brian Condon ◽  
Jade Smith

Background: New methods for preparing surface modification of flame retardant cotton fabrics were employed by applying a microwave-assisted technique with a minimum amount of co-solvent. Efforts at flame retardant cotton fabrics treated with economic and environmentally friendly flame retardant compounds based on the small molecules piperazine, PN and PNN, were done successfully. Methods and Results: The evidence of flame retardant chemical penetrations or surface modification of cotton fabrics was confirmed by Scanning Electron Microscope (SEM), and the treated cotton fabrics were evaluated by flammability tests, such as 45°angle (clothing textiles test) and limiting Oxygen Index (LOI). Thermogravimetric analysis of all treated cotton fabrics in a nitrogen atmosphere showed high thermal stability, as decomposition occurred between 276.9~291.2°C with 30.5~35.7% residue weight char yield at 600°C. Limiting Oxygen Index (LOI) and the 45° angle flammability test were used to determine the efficiency of the flame-retardant treatments on the fabrics. LOI values for control twill fabric showed ~18 vol% oxygen in nitrogen, whereas the highest treatment level had 32 vol%. High add-on treatments with flame retardants also readily passed the 45° angle flammability test. Conclusion: In the Microscale Combustion Calorimeter (MCC) tests, a decline in heat of combustion was shown through the smaller values acquired for THR, HRC and Tmax for all PN and PNN samples.


2017 ◽  
Vol 48 (1) ◽  
pp. 87-118 ◽  
Author(s):  
MD Teli ◽  
Pintu Pandit

As far as the value addition of textile is concerned, flame retardancy of textile materials is considered to be one of the most important properties in textile finishing by both industries as well as academic researchers. Flame-retardant property with thermal stability was imparted to cotton by using green coconut ( Cocos nucifera Linn) shell extract, a natural waste source of coconut. Coconut shell extract was analyzed by high-performance liquid chromatography, Fourier transform infrared spectroscopy, energy-dispersive spectrometry and its phytochemical analysis was also carried out. The coconut shell extract (acidic after extraction) was applied in three different pH (acidic, neutral, and alkaline) conditions to the cotton fabric. Flame-retardant properties of the untreated and the treated cotton fabrics were analyzed by limiting oxygen index and vertical flammability. The study showed that all the treated fabrics had good flame resistance property compared to that of the untreated fabric. The limiting oxygen index value was found to increase by 72.2% after application of the coconut shell extract from alkaline pH. Pyrolysis and char formation behavior of the concerned fabrics were studied using thermogravimetric analysis and differential scanning calorimetric analysis in a nitrogen atmosphere. The physicochemical composition of the untreated and coconut shell extract treated cotton fabrics were analyzed by attenuated total reflection–Fourier transform infrared, scanning electron microscope, and energy-dispersive X-ray spectroscopy. Also, treated cotton fabric showed natural brown color and antibacterial property against both Gram-positive and Gram-negative bacteria. The durability of the flame-retardant functionality to washing with soap solution has also been studied and reported in this paper.


Fibers ◽  
2021 ◽  
Vol 9 (11) ◽  
pp. 69
Author(s):  
Eva Magovac ◽  
Bojana Vončina ◽  
Ana Budimir ◽  
Igor Jordanov ◽  
Jaime C. Grunlan ◽  
...  

Environmentally benign layer-by-layer (LbL) deposition was used to obtain flame-retardant and antimicrobial cotton. Cotton was coated with 8, 10, and 12 phytic acid (PA) and chitosan (CH)-urea bilayers (BL) and then immersed into copper (II) sulfate (CuSO4) solution. Our findings were that 12 BL of PA/CH-urea + Cu2+ were able to stop flame on cotton during vertical flammability testing (VFT) with a limiting oxygen index (LOI) value of 26%. Microscale combustion calorimeter (MCC) data showed a reduction of peak heat release rates (pHRR) of more than 61%, while the reduction of total heat release (THR) was more than 54%, relative to untreated cotton. TG-IR analysis of 12 BL-treated cotton showed the release of water, methane, carbon dioxide, carbon monoxide, and aldehydes, while by adding Cu2+ ions, the treated cotton produces a lower amount of methane. Treated cotton also showed no levoglucosan. The intumescent behavior of the treatment was indicated by the bubbled structure of the post-burn char. Antibacterial testing showed a 100% reduction of Klebsiella pneumoniae and Staphylococcus aureus. In this study, cotton was successfully functionalized with a multifunctional ecologically benign flame-retardant and antibacterial nanocoating, by means of LbL deposition.


Materials ◽  
2020 ◽  
Vol 13 (23) ◽  
pp. 5492
Author(s):  
Eva Magovac ◽  
Igor Jordanov ◽  
Jaime C. Grunlan ◽  
Sandra Bischof

Chemically bleached cotton fabric was treated with phytic acid (PA), chitosan (CH) and urea by means of layer-by-layer (LbL) deposition to impart flame retardant (FR) behavior using only benign and renewable molecules. Samples were treated with 8, 10, 12 and 15 bilayers (BL) of anionic PA and cationic CH, with urea mixed into the aqueous CH solution. Flammability was evaluated by measuring limiting oxygen index (LOI) and through vertical flame testing. LOI values are comparable to those obtained with commercial flame-retardant finishes, and applying 10 or more bilayers renders cotton self-extinguishing and able to pass the vertical flame test. Microscale combustion calorimeter (MCC) measurements show the average reduction of peak heat release rate (pHRR) of all treated fabrics of ~61% and the reduction of total heat release (THR) of ~74%, in comparison to untreated cotton. Decomposition temperatures peaks (T1max) measured by thermogravimetric analyzer (TG) decreased by approximately 62 °C, while an average residue at 650 °C is ~21% for 10 and more bilayers. Images of post-burn char indicate that PA/CH-urea treatment is intumescent. The ability to deposit such a safe and effective FR treatment, with relatively few layers, makes LbL an alternative to current commercial treatments.


2012 ◽  
Vol 534 ◽  
pp. 304-308 ◽  
Author(s):  
Ming Lin Song ◽  
Ya Wen Huang ◽  
Ke Cao ◽  
Jun Xiao Yang

A new silicon-phosphorus hybrid (SPH) flame retardant was synthesized by condensation reaction of 1-oxo-4-hydroxymenthyl-2,6,7-trioxa-1-phosphabicy[2,2,2] octane (PEPA) with waste silicon oil which is mainly consisted of the compounds of CxHySizCln. The effect of Si/P hybrid on the flame retardancy of polypropylene composites (PP/Si-P) was studied by limiting oxygen index (LOI) test and thermogravimetric analysis (TGA). The flame retarding performance of PP/SPH/MP/PER at the same loading amount is slightly higher relative to MP/PER. This, in plus to the low cost and the value in environmental protecting, makes SPH possess the application potential in flame retardants.


2015 ◽  
Vol 17 (1) ◽  
pp. 123-133 ◽  
Author(s):  
S. Basak ◽  
Kartick. K. Samanta ◽  
S. Saxena ◽  
S.K. Chattopadhyay ◽  
R. Narkar ◽  
...  

Abstract Flame retardancy was imparted in cellulosic cotton textile using banana pseudostem sap (BPS), an eco-friendly natural product. The extracted sap was made alkaline and applied in pre-mordanted bleached and mercerized cotton fabrics. Flame retardant properties of both the control and the treated fabrics were analysed in terms of limiting oxygen index (LOI), horizontal and vertical flammability. Fabrics treated with the non-diluted BPS were found to have good flame retardant property with LOI of 30 compared to the control fabric with LOI of 18, i.e., an increase of 1.6 times. In the vertical flammability test, the BPS treated fabric showed flame for a few seconds and then, got extinguished. In the horizontal flammability test, the treated fabric showed no flame, but was burning only with an afterglow with a propagation rate of 7.5 mm/min, which was almost 10 times lower than that noted with the control fabric. The thermal degradation and the pyrolysis of the fabric samples were studied using a thermogravimetric analysis (TGA), and the chemical composition by FTIR, SEM and EDX, besides the pure BPS being characterized by EDX and mass spectroscopy. The fabric after the treatment was found to produce stable natural khaki colour, and there was no significant degradation in mechanical strengths. Based on the results, the mechanism of imparting flame retardancy to cellulosic textile and the formation of natural colour on it using the proposed BPS treatment have been postulated.


2021 ◽  
pp. 004051752110351
Author(s):  
Zhenlin Jiang ◽  
Youxian Hu ◽  
Keyu Zhu ◽  
Yue Li ◽  
Chaosheng Wang ◽  
...  

There are many defects in the post finishing flame-retardant modification of polyester–cotton (CT) fabric, leading to shortcomings such as single function and low flame-retardant efficiency, which still need to be solved urgently. Herein, a bio-based flame-retardant and antibacterial coating consisting of phytic acid and DL-arginine was deposited on CT fabrics using layer-by-layer assembly to obtain a flame-retardant and antibacterial CT fabric. Fourier transform infrared spectroscopy confirmed that the assembled coating was successful deposited on the CT fabric. The thermogravimetric analysis revealed that the number of bilayers had no significant effect on the degradation temperature of the coated CT fabric; however, it significantly improved the charring effect of the sample, wherein the char rate of the CT fabric coated with 20 bilayers increased from 0.11 to 8.67 wt% compared with uncoated CT fabric at 700°C. In addition, the limiting oxygen index of the CT fabric coated with 20 bilayers increased to 32.0 ± 0.3%. Furthermore, the vertical results revealed that the CT fabric coated with five bilayers attained the UL-94 V-1 grade. The heat release rate (HRR) and the total heat release (THR) of the coated CT fabric were significantly decreased compared to those of the uncoated CT fabric. In particular, the HRR and THR of the CT fabric coated with five bilayers reduced by 28.97% and 30.49%, respectively. Furthermore, the coated CT fabric exhibited an obvious antibacterial effect on Staphylococcus aureus, and the inhibitory ring increased from 0 to 4.0 mm with an increase in bilayers to 20. This study describes a facile method of flame-retardant and antibacterial modification of CT fabric using biological materials.


Materials ◽  
2019 ◽  
Vol 13 (1) ◽  
pp. 127 ◽  
Author(s):  
Yu Sun ◽  
Yazhen Wang ◽  
Li Liu ◽  
Tianyuan Xiao

A 9,10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide (DOPO) acrylate, (6-oxidodibenzo [c,e][1,2] oxaphosphinin-6-yl) methyl acrylate (DOPOAA), has been prepared. Copolymers of styrene (St) and DOPOAA were prepared by emulsion polymerization. The chemical structures of copolymers containing levels of DOPOAA were verified using Fourier transform infrared (FT-IR) spectroscopy and 1H nuclear magnetic resonance (1H-NMR) spectroscopy. The thermal properties and flame-retardant behaviors of DOPO-containing monomers and copolymers were observed using thermogravimetric analysis and micro calorimetry tests. From thermogravimetric analysis (TGA), it was found out that the T5% for decomposition of the copolymer was lower than that of polystyrene (PS), but the residue at 700 °C was higher than that of PS. The results from micro calorimetry (MCC) tests indicated that the rate for the heat release of the copolymer combustion was lower than that for PS. The limiting oxygen index (LOI) for combustion of the copolymer rose with increasing levels of DOPOAA. These data indicate that copolymerization of the phosphorus-containing flame-retardant monomer, DOPOAA, into a PS segment can effectively improve the thermal stability and flame retardancy of the copolymer.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2205
Author(s):  
Qian Li ◽  
Yujie Li ◽  
Yifan Chen ◽  
Qiang Wu ◽  
Siqun Wang

A novel liquid phosphorous-containing flame retardant anhydride (LPFA) with low viscosity was synthesized from 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) and methyl tetrahydrophthalic anhydride (MeTHPA) and further cured with bisphenol-A epoxy resin E-51 for the preparation of the flame retardant epoxy resins. Both Fourier transform infrared spectroscopy (FT-IR), mass spectrometry (MS) and nuclear magnetic resonance (NMR) measurements revealed the successful incorporation of DOPO on the molecular chains of MeTHPA through chemical reaction. The oxygen index analysis showed that the LPFA-cured epoxy resin exhibited excellent flame retardant performance, and the corresponding limiting oxygen index (LOI) value could reach 31.2%. The UL-94V-0 rating was achieved for the flame retardant epoxy resin with the phosphorus content of 2.7%. With the addition of LPFA, the impact strength of the cured epoxy resins remained almost unchanged, but the flexural strength gradually increased. Meanwhile, all the epoxy resins showed good thermal stability. The glass transition temperature (Tg) and thermal decomposition temperature (Td) of epoxy resin cured by LPFA decreased slightly compared with that of MeTHPA-cured epoxy resin. Based on such excellent flame retardancy, low viscosity at room temperature and ease of use, LPFA showed potential as an appropriate curing agent in the field of electrical insulation materials.


2012 ◽  
Vol 441 ◽  
pp. 284-288
Author(s):  
Hong Lu ◽  
Yan Chen ◽  
Jin Ping Guan

In this paper, four kinds of silk georgettes with different density were chosen as samples. The flame retardant formaldehyde-free vinyl phosphate dimethyl-2-(methacryloyloxyethyl) phosphate (DMMEP) was grafted onto them by graft copolymerization technique. Some tests such as Limiting Oxygen Index (LOI), vertical flammability, wrinkle resistance and color fastness were examined. Through the discussion and analysis of the experiment results, the properties of original and treated fabrics were compared and suggestions were given for the flame retardant process and garment design.


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