Self-assembled bio-based coatings for flame-retardant and antibacterial polyester–cotton fabrics

2021 ◽  
pp. 004051752110351
Author(s):  
Zhenlin Jiang ◽  
Youxian Hu ◽  
Keyu Zhu ◽  
Yue Li ◽  
Chaosheng Wang ◽  
...  
Keyword(s):  
Heat Release ◽  
Flame Retardant ◽  
Antibacterial Effect ◽  
Oxygen Index ◽  
Cotton Fabrics ◽  
Layer By Layer ◽  
Total Heat Release ◽  
Limiting Oxygen Index ◽  
Degradation Temperature ◽  
Single Function

There are many defects in the post finishing flame-retardant modification of polyester–cotton (CT) fabric, leading to shortcomings such as single function and low flame-retardant efficiency, which still need to be solved urgently. Herein, a bio-based flame-retardant and antibacterial coating consisting of phytic acid and DL-arginine was deposited on CT fabrics using layer-by-layer assembly to obtain a flame-retardant and antibacterial CT fabric. Fourier transform infrared spectroscopy confirmed that the assembled coating was successful deposited on the CT fabric. The thermogravimetric analysis revealed that the number of bilayers had no significant effect on the degradation temperature of the coated CT fabric; however, it significantly improved the charring effect of the sample, wherein the char rate of the CT fabric coated with 20 bilayers increased from 0.11 to 8.67 wt% compared with uncoated CT fabric at 700°C. In addition, the limiting oxygen index of the CT fabric coated with 20 bilayers increased to 32.0 ± 0.3%. Furthermore, the vertical results revealed that the CT fabric coated with five bilayers attained the UL-94 V-1 grade. The heat release rate (HRR) and the total heat release (THR) of the coated CT fabric were significantly decreased compared to those of the uncoated CT fabric. In particular, the HRR and THR of the CT fabric coated with five bilayers reduced by 28.97% and 30.49%, respectively. Furthermore, the coated CT fabric exhibited an obvious antibacterial effect on Staphylococcus aureus, and the inhibitory ring increased from 0 to 4.0 mm with an increase in bilayers to 20. This study describes a facile method of flame-retardant and antibacterial modification of CT fabric using biological materials.

Epoxy resin/cyanate ester composites containing DOPO and wollastonite with simultaneously improved flame retardancy and thermal resistance

2020 ◽  
Vol 32 (6) ◽  
pp. 710-718
Author(s):  
Zhengzhou Wang ◽  
Xin Gao ◽  
Wenfeng Li
Keyword(s):  
Heat Release ◽  
Flame Retardant ◽  
Flame Retardancy ◽  
Oxygen Index ◽  
Thermal Studies ◽  
Cyanate Ester ◽  
Total Heat Release ◽  
Limiting Oxygen Index ◽  
Peak Heat Release Rate ◽  
Ul 94

Flame-retardant epoxy (EP) resin/cyanate ester (CE) composites were prepared with 9,10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide (DOPO) and wollastonite (Wo). The combustion behavior of the flame-retardant EP/CE composites was investigated by limiting oxygen index (LOI), UL-94, and cone calorimeter tests. It is found that the EP/CE composite containing 7 wt% DOPO and 3 wt% Wo (sample 7DO/3Wo/EP/CE) exerts the best flame retardancy (LOI 35.5% and UL-94 V-0 rating). The peak heat release rate and total heat release of sample 7DO/3Wo/EP/CE increase slightly, while total smoke release decreases about 14% compared with the EP/CE composite containing 10 wt% DOPO (sample 10DO/EP/CE). Thermal studies indicate that the glass transition temperature and temperature at 5% mass loss of sample 7DO/3Wo/EP/CE are higher than that of sample 10DO/EP/CE. Moreover, the mechanical properties of EP/CE composites were investigated.

scholarly journals Synthesis of a New Phosphorus/Nitrogen Durable Flame Retardant for Cotton Fabrics

2021 ◽  
Author(s):  
Jinfeng Li ◽  
Wei Jiang ◽  
Maolin Liu
Keyword(s):  
Thermal Degradation ◽  
Phosphoric Acid ◽  
Heat Release ◽  
Flame Retardant ◽  
Cotton Fiber ◽  
Cotton Fabrics ◽  
Hydroxyl Group ◽  
Limiting Oxygen Index ◽  
Degradation Temperature ◽  
Thermal Degradation Temperature

Abstract Phosphorus/nitrogen flame retardant ammonium three phosphoric acid glycerol ester (FR) with reactive -P-O−NH4+ groups was synthesized from glycerol, phosphoric acid and urea. At high temperature, the -P-O−NH4+ group in FR is decomposed into -P-O−H+ group. Under the action of catalyst dicyandiamide, -P-O−H+ forms phosphonic anhydride. Phosphonic anhydride can dehydrate and condense with the hydroxyl group on the 6-position carbon atom in the glucose ring of cotton fiber, forming a firm P-O-C bond, thus fixing FR molecule firmlyon cotton fiber. XRD suggested that the finishing process only slightly affected the cotton fiber structure and the surface morphology, elemental composition of char residues in cotton fabrics were tested by scanning electron microscope (SEM) and energy dispersive spectrometer (EDS). Confirmed that FR was grafted well with slight damage to the cotton structure. When the treated cotton with 25.3% weight gain(WG) in FR, the treated cotton has self extinguishing property and passed UL-94 vertical burning V-0 classification, the limiting oxygen index (LOI) was improved from 17.0–40.5%, and the LOI can still reach 30.9% after 50 laundering cycles, the cone calorimetry(CONE) analysis indicated that the peak heat release rate (PHRR) of the treated cotton was reduced from 190.3 kW/m2 to 17.9 kW/m2, and the total heat release (THR) was reduced from 2.8 MJ/m2 to 1.8 MJ/m2, The thermogravimetric(TG) and Differential scanning calorimeter (DSC) showed that the addition of FR inhibited the initial thermal degradation temperature of the treated cotton under heating conditions, and TG showed that the initial thermal degradation temperature of treated cotton in nitrogen and air was 225.9 ℃ and 221.8 ℃, respectively, which was lower than that of untreated cotton. The mechanical properties are in the usable range, which showed that treated cotton have excellent flame retardancy, durability and good flexibility.

scholarly journals Synthesis of a New Phosphorus/Nitrogen Durable Flame Retardant for Cotton Fabrics

2021 ◽  
Author(s):  
Jinfeng Li ◽  
Wei Jiang ◽  
Maolin Liu
Keyword(s):  
Thermal Degradation ◽  
Phosphoric Acid ◽  
Heat Release ◽  
Flame Retardant ◽  
Cotton Fiber ◽  
Cotton Fabrics ◽  
Hydroxyl Group ◽  
Limiting Oxygen Index ◽  
Degradation Temperature ◽  
Thermal Degradation Temperature

Abstract Phosphorus/nitrogen flame retardant ammonium three phosphoric acid glycerol ester (FR) with reactive -P-O−NH4+ groups was synthesized from glycerol, phosphoric acid and urea. At high temperature, the -P-O−NH4+ group in FR is decomposed into -P-O−H+ group. Under the action of catalyst dicyandiamide, -P-O−H+ forms phosphonic anhydride. Phosphonic anhydride can dehydrate and condense with the hydroxyl group on the 6-position carbon atom in the glucose ring of cotton fiber, forming a firm P-O-C bond, thus fixing FR molecule firmlyon cotton fiber. XRD suggested that the finishing process only slightly affected the cotton fiber structure and the surface morphology, elemental composition of char residue in cotton fabrics were tested by scanning electron microscope (SEM) and energy dispersive spectrometer (EDS). Confirmed that FR was grafted well with slight damage to the cotton structure. When the treated cotton with 25.3% weight gain(WG) in FR, the treated cotton has self extinguishing property and passed UL-94 vertical burning V-0 classification, the limiting oxygen index (LOI) was improved from 17.0–40.5%, and the LOI can still reach 30.9% after 50 laundering cycles, the cone calorimetry(CONE) analysis indicated that the peak heat release rate (PHRR) of the treated cotton was reduced from 190.3 kW/m2 to 17.9 kW/m2, and the total heat release (THR) was reduced from 2.8 MJ/m2 to 1.8 MJ/m2, The thermogravimetric(TG) and Differential scanning calorimeter (DSC) showed that the addition of FR inhibited the initial thermal degradation temperature of the treated cotton under heating conditions, and TG showed that the initial thermal degradation temperature of treated cotton in nitrogen and air was 225.9 ℃ and 221.8 ℃, respectively, which was lower than that of untreated cotton. The mechanical properties are in the usable range, which showed that treated cotton had excellent flame retardancy, durability and good flexibility.

Development of thermally stable and hygienic colored cotton fabric made by treatment with natural coconut shell extract

2017 ◽  
Vol 48 (1) ◽  
pp. 87-118 ◽  
Author(s):  
MD Teli ◽  
Pintu Pandit
Keyword(s):  
Fourier Transform ◽  
Flame Retardant ◽  
Cotton Fabric ◽  
Oxygen Index ◽  
Fourier Transform Infrared ◽  
Cotton Fabrics ◽  
Energy Dispersive ◽  
Coconut Shell ◽  
Flame Resistance ◽  
Limiting Oxygen Index

As far as the value addition of textile is concerned, flame retardancy of textile materials is considered to be one of the most important properties in textile finishing by both industries as well as academic researchers. Flame-retardant property with thermal stability was imparted to cotton by using green coconut ( Cocos nucifera Linn) shell extract, a natural waste source of coconut. Coconut shell extract was analyzed by high-performance liquid chromatography, Fourier transform infrared spectroscopy, energy-dispersive spectrometry and its phytochemical analysis was also carried out. The coconut shell extract (acidic after extraction) was applied in three different pH (acidic, neutral, and alkaline) conditions to the cotton fabric. Flame-retardant properties of the untreated and the treated cotton fabrics were analyzed by limiting oxygen index and vertical flammability. The study showed that all the treated fabrics had good flame resistance property compared to that of the untreated fabric. The limiting oxygen index value was found to increase by 72.2% after application of the coconut shell extract from alkaline pH. Pyrolysis and char formation behavior of the concerned fabrics were studied using thermogravimetric analysis and differential scanning calorimetric analysis in a nitrogen atmosphere. The physicochemical composition of the untreated and coconut shell extract treated cotton fabrics were analyzed by attenuated total reflection–Fourier transform infrared, scanning electron microscope, and energy-dispersive X-ray spectroscopy. Also, treated cotton fabric showed natural brown color and antibacterial property against both Gram-positive and Gram-negative bacteria. The durability of the flame-retardant functionality to washing with soap solution has also been studied and reported in this paper.

scholarly journals Enhancement of Flame Retardancy of Colorless and Transparent Semi-Alicyclic Polyimide Film from Hydrogenated-BPDA and 4,4′-oxydianiline via the Incorporation of Phosphazene Oligomer

Polymers ◽  
2020 ◽  
Vol 12 (1) ◽  
pp. 90
Author(s):  
Xiao Wu ◽  
Ganglan Jiang ◽  
Yan Zhang ◽  
Lin Wu ◽  
Yanjiang Jia ◽  
...  
Keyword(s):  
Heat Release ◽  
Flame Retardancy ◽  
Oxygen Index ◽  
Composite Films ◽  
Optical Transmittance ◽  
Polyimide Film ◽  
Total Heat Release ◽  
Limiting Oxygen Index ◽  
Biphenyltetracarboxylic Dianhydride ◽  
Thermal Stability Of

Enhancement of flame retardancy of a colorless and transparent semi-alicyclic polyimide (PI) film was carried out by the incorporation of phosphazene (PPZ) flame retardant (FR). For this purpose, PI-1 matrix was first synthesized from hydrogenated 3,3′,4,4′-biphenyltetracarboxylic dianhydride (HBPDA) and 4,4′-oxydianiline (ODA). The soluble PI-1 resin was dissolved in N,N-dimethylacetamide (DMAc) to afford the PI-1 solution, which was then physically blended with PPZ FR with the loading amounts in the range of 0–25 wt.%. The PPZ FR exhibited good miscibility with the PI-1 matrix when its proportion was lower than 10 wt.% in the composite films. PI-3 composite film with the PPZ loading of 10 wt.% showed an optical transmittance of 75% at the wavelength of 450 nm with a thickness of 50 μm. More importantly, PI-3 exhibited a flame retardancy class of UL 94 VTM-0 and reduced total heat release (THR), heat release rate (HRR), smoke production rate (SPR), and rate of smoke release (RSR) values during combustion compared with the original PI-1 film. In addition, PI-3 film had a limiting oxygen index (LOI) of 30.9%, which is much higher than that of PI-1 matrix (LOI: 20.1%). Finally, incorporation of PPZ FR decreased the thermal stability of the PI films. The 10% weight loss temperature (T10%) and the glass transition temperature (Tg) of the PI-3 film were 411.6 °C and 227.4 °C, respectively, which were lower than those of the PI-1 matrix (T10%: 487.3 °C; Tg: 260.6 °C)

Flammability and thermal properties of cotton fabrics modified with a novel flame retardant containing triazine and phosphorus components

2016 ◽  
Vol 87 (11) ◽  
pp. 1367-1376 ◽  
Author(s):  
Chaohong Dong ◽  
Zhou Lu ◽  
Peng Wang ◽  
Ping Zhu ◽  
Xuechao Li ◽  
...  
Keyword(s):  
Heat Release ◽  
Flame Retardant ◽  
Cotton Fabric ◽  
Flame Retardancy ◽  
Decomposition Temperature ◽  
Cotton Fabrics ◽  
Cone Calorimetry ◽  
Limiting Oxygen Index ◽  
Untreated Cotton ◽  
Index Value

A novel formaldehyde-free flame retardant containing phosphorus and dichlorotriazine components (CTAP) for cotton fabrics was synthesized. As an active group, the dichlorotriazine could react with cotton fabric via covalent reaction. The addition of 20.7 wt% CTAP into the cotton fabric obtained a high limiting oxygen index value of 31.5%, which was 13.5% higher than the pure cotton fabric. The results of heat release rate, total heat release and effective heat combustion indicated that CTAP effectively imparted flame retardancy to cotton fabric by the cone calorimetry test. With respect to the untreated cotton fabrics, the treated cotton fabrics degraded at lower decomposition temperature and form a consistent and compact char layer, which could be observed by thermogravimetric analysis, Fourier transform infrared spectroscopy and scanning electron microscopy. Compared to the untreated cotton fabrics, CTAP performed an effective role in flame retardancy for treated cotton fabrics. Meanwhile, it stimulated the formation of char and promoted the thermal stability of treated cotton fabrics during combustion.

scholarly journals Novel P/Si Based Nanoparticles for Durable Flame Retardant Application on Cotton

2021 ◽  
Author(s):  
Na Li ◽  
Panpan Chen ◽  
Dongni Liu ◽  
Gaowei Kang ◽  
Liu Liu ◽  
...  
Keyword(s):  
Heat Release ◽  
Flame Retardant ◽  
Oxygen Index ◽  
Dip Coating ◽  
Gas Chromatography Mass Spectrometry ◽  
Cotton Fibers ◽  
Pyrolysis Gas ◽  
Limiting Oxygen Index ◽  
Potential Safety ◽  
Ft Ir

Abstract Cotton fibers as original materials of cotton fabrics have a widely application due to its perfect hygroscopicity, air permeability and largest annual output. However, cotton materials have potential safety hazard during its application because of flammability (limiting oxygen index is about 18%). In order to improve the flame retardancy of cotton fibers and reduce the damage of its mechanical properties, novel P/Si based flame retardant (PFR) nanoparticles were synthesized by one-step radical polymerization. Vinyl phosphoric acid and tetramethyl divinyl disiloxane were introduced into the nanoparticles. The structure, morphology and thermal stability of PFR was characterized by fourier transform infrared spectroscopy (FT-IR), field emission scanning electron microscopy (FE-SEM), thermogravimetric analysis test (TGA). Durable flame retardant cotton fibers were prepared by dip-coating and plasma induced crosslinking methods. Micro-calorimeter (MCC) characterization showed that the peak of heat release rate (pHRR) and the total heat release were reduced by 47.3% and 29.8% for modified cotton fibers compared with pure cotton fibers. Limiting oxygen index (LOI) of modified cotton fibers was increased to 27%. The residue carbon of modified cotton fibers was 19.0% at 700 o C, while the value of pure cotton fibers was 3.0%. Besides, durability of the modified cotton fibers was approved by cyclic washing test. In addition, flame retardant mechanism was revealed by collecting and analyzing condensed and gaseous pyrolysis products. The data of FE-SEM for residue carbon, FT-IR spectra of products at different pyrolysis temperatures and pyrolysis gas chromatography mass spectrometry (Py-GC-MS) showed that PFR was a synergistic flame retardant contained barrier and quenching effecting applied on cotton materials.

scholarly journals Environmentally Benign Phytic Acid-Based Nanocoating for Multifunctional Flame-Retardant/Antibacterial Cotton

Fibers ◽  
2021 ◽  
Vol 9 (11) ◽  
pp. 69
Author(s):  
Eva Magovac ◽  
Bojana Vončina ◽  
Ana Budimir ◽  
Igor Jordanov ◽  
Jaime C. Grunlan ◽  
...  
Keyword(s):  
Heat Release ◽  
Flame Retardant ◽  
Phytic Acid ◽  
Environmentally Benign ◽  
Lower Amount ◽  
Layer By Layer ◽  
Limiting Oxygen Index ◽  
Untreated Cotton ◽  
Microscale Combustion Calorimeter ◽  
Combustion Calorimeter

Environmentally benign layer-by-layer (LbL) deposition was used to obtain flame-retardant and antimicrobial cotton. Cotton was coated with 8, 10, and 12 phytic acid (PA) and chitosan (CH)-urea bilayers (BL) and then immersed into copper (II) sulfate (CuSO4) solution. Our findings were that 12 BL of PA/CH-urea + Cu2+ were able to stop flame on cotton during vertical flammability testing (VFT) with a limiting oxygen index (LOI) value of 26%. Microscale combustion calorimeter (MCC) data showed a reduction of peak heat release rates (pHRR) of more than 61%, while the reduction of total heat release (THR) was more than 54%, relative to untreated cotton. TG-IR analysis of 12 BL-treated cotton showed the release of water, methane, carbon dioxide, carbon monoxide, and aldehydes, while by adding Cu2+ ions, the treated cotton produces a lower amount of methane. Treated cotton also showed no levoglucosan. The intumescent behavior of the treatment was indicated by the bubbled structure of the post-burn char. Antibacterial testing showed a 100% reduction of Klebsiella pneumoniae and Staphylococcus aureus. In this study, cotton was successfully functionalized with a multifunctional ecologically benign flame-retardant and antibacterial nanocoating, by means of LbL deposition.

scholarly journals Microwave Assisted Preparation of Flame Resistant Cotton Using Economic Inorganic Materials

Fibers ◽  
2018 ◽  
Vol 6 (4) ◽  
pp. 85 ◽  
Author(s):  
SeChin Chang ◽  
Brian Condon ◽  
Jade Smith
Keyword(s):  
Flame Retardant ◽  
Oxygen Index ◽  
Low Cost ◽  
Cotton Fabrics ◽  
Inorganic Materials ◽  
Diammonium Phosphate ◽  
Limiting Oxygen Index ◽  
Microwave Assisted ◽  
Microscale Combustion Calorimeter ◽  
Combustion Calorimeter

Innovative approaches for preparing flame retardant cotton fabrics were employed by utilizing a microwave-assisted technique with a minimum amount of co-solvent. Our attempts at flame retardant cotton fabrics treated with low cost inorganic formulations, such as urea and diammonium phosphate, were done successfully. The evidence of flame retardant chemical penetrations or surface modification of cotton fabrics was confirmed by scanning electron microscope (SEM) and the treated cotton fabrics were evaluated by flammability tests, such as 45° angle (clothing textiles test), vertical flame (clothing textile test) and limiting oxygen index (LOI). For formulations with urea only, LOI values of treated fabrics were 21.0–22.0% after add-on values for the formulation were 5.16–18.22%. For formulations comprising urea with diammonium phosphate, LOI values were greater than 29.0% after add-on values for the formulation were 1.85–7.73%. With the formulation comprising urea and diammonium phosphate, all treated fabrics passed the vertical flame test for add-on values 5.34–7.73%. Their char lengths were less than half the length of the original fabric and after-flame and after-glow times were less than 3.2 s. Additional thermal properties of desired products will be discussed using thermogravimetric analysis (TGA) and microscale combustion calorimeter (MCC).

scholarly journals Synthesis of a phosphoramidate flame retardant and its flame retardancy on cotton fabrics

e-Polymers ◽  
2020 ◽  
Vol 20 (1) ◽  
pp. 550-560
Author(s):  
Huaifang Wang ◽  
Yingli Cai ◽  
Zhiming Jiang ◽  
Shengnan Guo ◽  
Ping Zhu
Keyword(s):  
Heat Release ◽  
Flame Retardant ◽  
Flame Retardancy ◽  
Cotton Fabrics ◽  
Limiting Oxygen Index ◽  
Flammability Test ◽  
Peak Heat Release Rate ◽  
Structure Surface ◽  
Ft Ir ◽  
Butanetetracarboxylic Acid

AbstractA phosphoramidate flame retardant (dimethyl N,N-bis(2-hydroxyletheyl)phosphoramidate, DMBHP) was synthesized and applied to cotton fabrics for enhancing the flame retardancy. The structure of DMBHP was characterized by FT-IR and NMR. The flame retardancy and combustion behavior of the treated cotton fabrics were evaluated using the vertical flammability test (VFT), limiting oxygen index (LOI), and the cone calorimetric test. Moreover, to further analyze the flame retardant action of DMBHP in cotton fabrics, thermal degradability of the treated fabrics, as well as the chemical structure, surface morphology, and element contents of the char residue of the DMBHP-treated fabrics were also evaluated. The results show that, after treating with DMBHP, the cotton fabrics acquired a LOI value from 18.1 to 31.1 with the concentration increasing to 30% and self-extinguished in VFT tests when treated with up to 15% DMBHP. Besides, the total heat release and the peak heat release rate of DMBHP (30%)-treated fabric decreased obviously compared with the pure cotton along with more residue retained. TG, SEM, and EDS results of treated cotton fabric and the corresponding residue after burning showed that DMBHP has the capability of enhancing char formation. In addition, DMBHP will confer cotton fabrics a certain durability against washing with the help of 1,2,3,4-butanetetracarboxylic acid (BTCA) and citric acid (CA).

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