scholarly journals 3D Printed Structured Porous Treatments for Flow Control around a Circular Cylinder

Fluids ◽  
2020 ◽  
Vol 5 (3) ◽  
pp. 136
Author(s):  
Pranjal Bathla ◽  
John Kennedy
Keyword(s):  
Flow Control ◽  
Coating Thickness ◽  
Lattice Structure ◽  
Porous Coating ◽  
Lattice Structures ◽  
Control Parameters ◽  
Multiple Control ◽  
Flow Measurements ◽  
Porous Coatings ◽  
Flow Stabilization

The use of porous coatings is one of the passive flow control methods used to reduce turbulence, noise and vibrations generated due to fluid flow. Porous coatings for flow stabilization have potential for a light-weight, cost-effective, and customizable solution. The design and performance of a structured porous coating depend on multiple control parameters like lattice size, strut thickness, lattice structure/geometry, etc. This study investigated the suitability of MSLA 3D printers to manufacture porous coatings based on unit cell designs to optimize porous lattices for flow control behind a cylinder. The Reynolds number used was 6.1×104–1.5×105 and the flow measurements were taken using a hotwire probe. Different experiment sets were conducted for single cylinder with varying control parameters to achieve best performing lattice designs. It was found that lattice structures with higher porosity produced lower turbulence intensity in the wake of the cylinder. However, for constant porosity lattice structures, there was negligible difference in turbulence and mean wake velocity levels. Coating thickness did not have a linear relationship with turbulence reduction, suggesting an optimal thickness value. For constant porosity coatings, cell count in coating thickness did not influence the turbulence or mean wake velocity. Partial coating designs like helical and spaced coatings had comparable performance to that of a full coating. MSLA printers were found capable of manufacturing thin and complex porous lattices.

scholarly journals Passive Flow Control for Drag Reduction on a Cylinder in Cross-Flow Using Leeward Partial Porous Coatings

Fluids ◽  
2021 ◽  
Vol 6 (8) ◽  
pp. 289
Author(s):  
Imogen Guinness ◽  
Tim Persoons
Keyword(s):  
Flow Control ◽  
Numerical Study ◽  
Cross Flow ◽  
Circular Cylinders ◽  
Porous Coating ◽  
Leeward Side ◽  
Porous Coatings ◽  
Passive Flow Control ◽  
Passive Flow ◽  
The Impact

This paper presents a numerical study on the impact of partial leeward porous coatings on the drag of circular cylinders in cross-flow. Porous coatings are receiving increasing attention for their potential in passive flow control. An unsteady Reynolds-averaged Navier–Stokes model was developed that agreed well with the numerical and experimental literature. Using the two-equation shear stress transport k−ω turbulence model, 2D flow around a circular cylinder was simulated at Re = 4.2×104 with five different angles of partial leeward porous coatings and a full porous coating. For coating angles below 130∘, the coating resulted in an increase in pressure on the leeward side of the cylinder. There was a significant reduction in the fluctuation of the pressure and aerodynamic forces and a damping effect on vortex shedding. Flow separation occurred earlier; the wake was widened; and there was a decrease in turbulence intensity at the outlet. A reduction of drag between 5 and 16% was measured, with the maximum at a 70∘ coating angle. The results differed greatly for a full porous coating and a 160∘ coating, which were found to cause an increase in drag of 42% and 43%, respectively. The results showed that leeward porous coatings have a clear drag-reducing potential, with possibilities for further research into the optimum configuration.

Determination of Optimal Unit-Cell Size of Homogeneous Conformal Unit-Cell Lattice Structure Using Solid Shape Matching

2016 ◽  
Author(s):  
Mahmoud A. Alzahrani ◽  
Seung-Kyum Choi
Keyword(s):  
Cell Size ◽  
Solid Body ◽  
Strain Energy ◽  
Lattice Structure ◽  
Weight Ratio ◽  
Unit Cell ◽  
Optimal Size ◽  
Lattice Structures ◽  
Unit Cell Size ◽  
Unit Cells

With rapid developments and advances in additive manufacturing technology, lattice structures have gained considerable attention. Lattice structures are capable of providing parts with a high strength to weight ratio. Most work done to reduce computational complexity is concerned with determining the optimal size of each strut within the lattice unit-cells but not with the size of the unit-cell itself. The objective of this paper is to develop a method to determine the optimal unit-cell size for homogenous periodic and conformal lattice structures based on the strain energy of a given structure. The method utilizes solid body finite element analysis (FEA) of a solid counter-part with a similar shape as the desired lattice structure. The displacement vector of the lattice structure is then matched to the solid body FEA displacement results to predict the structure’s strain energy. This process significantly reduces the computational costs of determining the optimal size of the unit cell since it eliminates FEA on the actual lattice structure. Furthermore, the method can provide the measurement of relative performances from different types of unit-cells. The developed examples clearly demonstrate how we can determine the optimal size of the unit-cell based on the strain energy. Moreover, the computational cost efficacy is also clearly demonstrated through comparison with the FEA and the proposed method.

A Proof of Concept Study of the Mechanical Behavior of Lattice Structures Used to Design a Shoulder Hemi-Prosthesis

2021 ◽  
Author(s):  
Marinela Peto ◽  
Oscar Aguilar-Rosas ◽  
Erick Erick Ramirez-Cedillo ◽  
Moises Jimenez ◽  
Adriana Hernandez ◽  
...  
Keyword(s):  
Mechanical Behavior ◽  
Mechanical Response ◽  
Mechanical Performance ◽  
Cell Attachment ◽  
Lattice Structure ◽  
Material Model ◽  
Patient Specific ◽  
Hexagonal Prism ◽  
Lattice Structures ◽  
Proof Of Concept

Abstract Lattice structures offer great benefits when employed in medical implants for cell attachment and growth (osseointegration), minimization of stress shielding phenomena, and weight reduction. This study is focused on a proof of concept for developing a generic shoulder hemi-prosthesis, from a patient-specific case of a 46 years old male with a tumor on the upper part of his humerus. A personalized biomodel was designed and a lattice structure was integrated in its middle portion, to lighten weight without affecting humerus’ mechanical response. To select the most appropriate lattice structure, three different configurations were initially tested: Tetrahedral Vertex Centroid (TVC), Hexagonal Prism Vertex Centroid (HPVC), and Cubic Diamond (CD). They were fabricated in resin by digital light processing and its mechanical behavior was studied via compression testing and finite element modeling (FEM). The selected structure according to the results was the HPVC, which was integrated in a digital twin of the biomodel to validate its mechanical performance through FEM but substituting the bone material model with a biocompatible titanium alloy (Ti6Al4V) suitable for prostheses fabrication. Results of the simulation showed acceptable levels of Von Mises stresses (325 MPa max.), below the elastic limit of the titanium alloys, and a better response (52 MPa max.) in a model with equivalent elastic properties, with stress performance in the same order of magnitude than the showed in bone’s material model.

scholarly journals Dynamic Loading of Lattice Structure Made by Selective Laser Melting-Numerical Model with Substitution of Geometrical Imperfections

Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2129 ◽  
Author(s):  
Radek Vrána ◽  
Ondřej Červinek ◽  
Pavel Maňas ◽  
Daniel Koutný ◽  
David Paloušek
Keyword(s):  
Mechanical Properties ◽  
Numerical Model ◽  
Cross Section ◽  
Lattice Structure ◽  
Low Velocity Impact ◽  
Lattice Structures ◽  
Laser Melting ◽  
Low Velocity ◽  
Velocity Impact ◽  
Geometrical Imperfections

Selective laser melting (SLM) is an additive technology that allows for the production of precisely designed complex structures for energy absorbing applications from a wide range of metallic materials. Geometrical imperfections of the SLM fabricated lattice structures, which form one of the many thin struts, can lead to a great difference in prediction of their behavior. This article deals with the prediction of lattice structure mechanical properties under dynamic loading using finite element method (FEA) with inclusion of geometrical imperfections of the SLM process. Such properties are necessary to know especially for the application of SLM fabricated lattice structures in automotive or aerospace industries. Four types of specimens from AlSi10Mg alloy powder material were manufactured using SLM for quasi-static mechanical testing and determination of lattice structure mechanical properties for the FEA material model, for optical measurement of geometrical accuracy, and for low-velocity impact testing using the impact tester with a flat indenter. Geometries of struts with elliptical and circular cross-sections were identified and tested using FEA. The results showed that, in the case of elliptical cross-section, a significantly better match was found (2% error in the Fmax) with the low-velocity impact experiments during the whole deformation process compared to the circular cross-section. The FEA numerical model will be used for future testing of geometry changes and its effect on mechanical properties.

Topology, Shape, and Size Optimization of Additively Manufactured Lattice Structures Based on the Superformula

2018 ◽  
Author(s):  
Andrea Nessi ◽  
Tino Stanković
Keyword(s):  
Lattice Structure ◽  
Lightweight Design ◽  
Mathematical Formulation ◽  
Lattice Structures ◽  
Structural Synthesis ◽  
Normal Surface ◽  
Technical Problems ◽  
Wide Range ◽  
Tetrahedral Meshing

This paper investigates the application of Superformula for structural synthesis. The focus is set on the lightweight design of parts that can be realized using discrete lattice structures. While the design domain will be obtained using the Superformula, a tetrahedral meshing technique will be applied to this domain to generate the topology of the lattice structure. The motivation for this investigation stems from the property of the Superformula to easily represent complex biological shapes, which opens a possibility to directly link a structural synthesis to a biomimetic design. Currently, numerous results are being reported showing the development of a wide range of design methods and tools that first study and then utilize the solutions and principles from the nature to solve technical problems. However, none of these methods and tools quantitatively utilizes these principles in the form of nature inspired shapes that can be controlled parametrically. The motivation for this work is also in part due to the mathematical formulation of the Superformula as a generalization of a superellipse, which, in contrast to the normal surface modeling offers a very compact and easy way to handle set of rich shape variants with promising applications in structural synthesis. The structural synthesis approach is organized as a volume minimization using Simulated Annealing (SA) to search over the topology and shape of the lattice structure. The fitness of each of candidate solutions generated by SA is determined based on the outcome of lattice member sizing for which an Interior Point based method is applied. The approach is validated with a case study involving inline skate wheel spokes.

Micro-Porous Coatings and Enhanced CHF for Downward Facing Boiling During Passive Emergency Reactor Cooling

2016 ◽  
Author(s):  
Albert E. Segall ◽  
Faruk A. Sohag ◽  
Faith R. Beck ◽  
Lokanath Mohanta ◽  
Fan-Bill Cheung ◽  
...  
Keyword(s):  
Cold Spray ◽  
Heat Removal ◽  
Porous Coating ◽  
Porous Coatings ◽  
Spray Coatings ◽  
Spray Process ◽  
External Cooling ◽  
Loss Of Coolant Accident ◽  
Lower Head ◽  
Viable Approach

During a Reaction Initiated Accident (RIA) or Loss of Coolant Accident (LOCA), passive external-cooling of the reactor lower head is a viable approach for the in-vessel retention of Corium; while this concept can certainly be applied to new constructions, it may also be viable for operational systems with existing cavities below the reactor. However, a boiling crisis will inevitably develop on the reactor lower head owing to the occurrence of Critical Heat Flux or CHF that could reduce the decay heat removal capability as the vapor phase impedes continuous boiling. Fortunately, this effect can be minimized for both new and existing reactors through the use of a Cold-Spray delivered, micro-porous coating that facilitates the formation of vapor micro-jets from the reactor surface. The micro-porous coatings were created by first spraying a binary mixture with the sacrificial material then removed via etching. Subsequent quenching experiments on uncoated and coated hemispherical surfaces showed that local CHF values for the coated vessel were consistently higher relative to the bare surface. Moreover, it was observed for both coated and uncoated surfaces that the local rate of boiling and local CHF limit varied appreciably along the outer surface. Nevertheless, the results of this intriguing study clearly show that the use of Cold Spray coatings could enhance the local CHF limit for downward facing boiling by more than 88%. Moreover, the Cold-Spray process is amenable to coating the lower heads of operating reactors.

scholarly journals Design of Shape Reconfigurable, Highly Stretchable Honeycomb Lattice With Tunable Poisson’s Ratio

2021 ◽  
Vol 8 ◽  
Author(s):  
Le Dong ◽  
Chengru Jiang ◽  
Jinqiang Wang ◽  
Dong Wang
Keyword(s):  
Theoretical Model ◽  
Ambient Temperature ◽  
Shape Memory ◽  
Poisson’S Ratio ◽  
Lattice Structure ◽  
Poisson's Ratio ◽  
Lattice Structures ◽  
Straight Beam ◽  
Highly Stretchable ◽  
3D Printed

The mechanical behaviors of lattice structures can be tuned by arranging or adjusting their geometric parameters. Once fabricated, the lattice’s mechanical behavior is generally fixed and cannot adapt to environmental change. In this paper, we developed a shape reconfigurable, highly stretchable lattice structure with tunable Poisson’s ratio. The lattice is built based on a hexagonal honeycomb structure. By replacing the straight beam with curled microstructure, the stretchability of the lattice is significantly improved. The Poisson’s ratio is adjusted using a geometric angle. The lattice is 3D printed using a shape memory polymer. Using its shape memory effect, the lattice demonstrates tunable shape reconfigurability as the ambient temperature changes. To capture its high stretchability, tunable Poisson’s ratio and shape reconfigurability, a phase evolution model for lattice structure is used. In the theoretical model, the effects of temperature on the material’s nonlinearity and geometric nonlinearity due to the lattice structure are assumed to be decoupled. The theoretical shape change agrees well with the Finite element results, while the theoretical model significantly reduces the computational cost. Numerical results show that the geometrical parameters and the ambient temperature can be manipulated to transform the lattice into target shapes with varying Poisson’s ratios. This work provides a design method for the 3D printed lattice structures and has potential applications in flexible electronics, soft robotics, and biomedicine.

A Rapid Recursive Experimental Approach to Structure/Control Re-Design

1995 ◽  
Author(s):  
Anton Pil ◽  
Haruhiko Asada
Keyword(s):  
System Performance ◽  
Recursive Algorithm ◽  
Descent Method ◽  
Gradient Descent Method ◽  
Control Parameters ◽  
Multiple Control ◽  
Mechatronic Systems ◽  
Loop Control ◽  
Structural Reinforcement ◽  
And Control

Abstract This paper introduces an experimental recursive method for simultaneously changing both the mechanical structure and control design of mechatronic systems in order to improve the system’s overall performance. The method improves a system’s closed-loop control specifications through recursive concurrent structure reinforcement and control gain optimization. By using a process of structural reinforcement, a single prototype structure can be used repeatedly until the system performance goals are achieved. To determine the optimal incremental structure changes, a recursive algorithm based on a gradient descent method and a parameter estimation theory is employed. After the incremental structure reinforcements are applied, the control parameters are optimized with respect to multiple control specifications. Next, the resulting system incorporating the structure and control changes is tested and compared with the desired level of performance. The entire process consisting of experimental evaluation, data analysis, and structure reinforcement is repeated until the system performance achieves the desired level. Simulation experiments are successful in changing both the structural and control parameters of a simplified positioning system and show improvement in the system’s overall settling time.

LATTICE STRUCTURE OPTIMIZATION WITH ORIENTATION-DEPENDENT MATERIAL PROPERTIES

2021 ◽  
pp. 1-33
Author(s):  
Conner Sharpe ◽  
Carolyn Seepersad
Keyword(s):  
Additive Manufacturing ◽  
Design Process ◽  
Material Properties ◽  
Computational Models ◽  
Lattice Structure ◽  
Lattice Structures ◽  
Performance Improvements ◽  
Structural Applications ◽  
Manufacturing Techniques ◽  
And Performance

Abstract Advances in additive manufacturing techniques have enabled the production of parts with complex internal geometries. However, the layer-based nature of additive processes often results in mechanical properties that vary based on the orientation of the feature relative to the build plane. Lattice structures have been a popular design application for additive manufacturing due to their potential uses in lightweight structural applications. Many recent works have explored the modeling, design, and fabrication challenges that arise in the multiscale setting of lattice structures. However, there remains a significant challenge in bridging the simplified computational models used in the design process and the more complex properties actually realized in fabrication. This work develops a design approach that captures orientation-dependent material properties that have been observed in metal AM processes while remaining suitable for use in an iterative design process. Exemplar problems are utilized to investigate the potential design changes and performance improvements that can be attained by taking the directional dependence of the manufacturing process into account in the design of lattice structures.

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