scholarly journals Effects of Mechanical Ball Milling Time on the Microstructure and Mechanical Properties of Mo2NiB2-Ni Cermets

Materials ◽  
2019 ◽  
Vol 12 (12) ◽  
pp. 1926 ◽  
Author(s):  
Lei Zhang ◽  
Zhifu Huang ◽  
Yangzhen Liu ◽  
Yupeng Shen ◽  
Kemin Li ◽  
...  

Mo2NiB2-Ni cermets have been extensively investigated due to their outstanding properties. However, studies have not systematically examined the effect of the powder milling process on the cermets. In this study, Mo, Ni, and B raw powders were subjected to mechanical ball milling from 1 h to 15 h. XRD patterns of the milled powders confirmed that a new phase was not observed at milling times of 1 h to 15 h. With the increase in the mechanical ball milling time from 1 h to 11 h, raw powders were crushed to small fragments, in addition to a more uniform distribution, and with the increase in the mechanical ball milling time to greater than 11 h, milled powders changed slightly. Mo2NiB2-Ni cermets were fabricated by reaction boronizing sintering using the milled powders at different ball milling times. The milling time significantly affected the microstructure and mechanical properties of Mo2NiB2-Ni cermets. Moreover, the Mo2NiB2 cermet powder subjected to a milling time of 11 h exhibited the finest crystal size and the maximum volume fraction of the Mo2NiB2 hard phase. Furthermore, the cermets with a milling time of 11 h exhibited a maximum hardness and bending strength of 87.6 HRA and 1367.3 MPa, respectively.

2021 ◽  
Author(s):  
Hossein Ahmadian

Abstract The effects of multi-walled carbon nano-tubes (MWCNTs) and the ball milling parameters on the mechanical properties of the Al-Mg alloy powders were investigated. Three different composite powders were synthesized through ball-milling process at different time and milling rates. The microstructural and phase analyses were carried out via scanning electron microscopy and X-ray diffraction spectroscopy, respectively. The results indicated that increasing the ball-milling time and rate would lead to the formation of finer particles, which consequently intensifies the plastic deformation and then, results in lower crystallite size. The morphological investigations indicated that while the MWCNTs agglomerates in lower milling rates, increased milling rate not only improve the distribution of the MWCNTs, but also decreases the length of the nano-tubes and promotes their diffusion into Al-Mg matrix. The formation of Al-Mg intermetallic phases through the ball-milling process of the composite powders was also confirmed via microstructural investigations.


2015 ◽  
Vol 830-831 ◽  
pp. 429-432 ◽  
Author(s):  
Udaya ◽  
Peter Fernandes

The paper illustrates Carbon nanotubes reinforced pure Al (CNT/Al) composites and fly ash reinforced pure Al (FA/Al) composites produced by ball-milling and sintering. Microstructures of the fabricated composite were examined and the mechanical properties of the composites were tested and analysed. It was indicated that the CNTs and fly ash were uniformly dispersed into the Al matrix as ball-milling time increased with increase in hardness.


Materials ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 3483
Author(s):  
Shu Mei Lou ◽  
Chuan Dong Qu ◽  
Guang Xin Guo ◽  
Ling Wei Ran ◽  
Yong Qiang Liu ◽  
...  

Aluminum composites reinforced by graphene nanoplates(GNP) with a mass fraction of 0.5% (0.5 wt.% GNP/Al) were fabricated using cold pressing and hot pressing. An orthogonal test was used to optimize the fabrication parameters. Ball milling time, ball milling speed, and ultrasonic time have the largest influence on the uniformity of the graphene in the composites. Afterwards, the microstructure, interfacial properties, and fracture morphology of the composites obtained with different parameters were further analyzed. The results show that ball milling time and ball milling speed have obvious influences on the mechanical properties of the composite. In this paper, when the ball milling speed is 300 r/min and the ball milling time is 6 h, the dispersion uniformity of graphene in the 0.5 wt.% GNP/Al composite is the best, the agglomeration is the lowest, and the mechanical properties of the composites are the best, among which the tensile strength is 156.8 MPa, 56.6% higher than that of pure aluminum fabricated by the same process (100.1 MPa), and the elongation is 19.9%, 39.8% lower than that of pure aluminum (33.1%).


2013 ◽  
Vol 589-590 ◽  
pp. 584-589
Author(s):  
Hui Jun Zhou ◽  
Chuan Zhen Huang ◽  
Bin Zou ◽  
Han Lian Liu ◽  
Hong Tao Zhu ◽  
...  

In this study, titanium carbonitride (Ti(C,N)) based cermets were prepared by submicron particles, sintered in a vacuum and hot-pressing furnace. And the effect of different ball-milling time (36 h, 48 h, 60 h and 72 h, respectively, mostly aimed for mixing) on the mechanical properties of Ti(C,N)-based cermets, including transverse rupture strength (TRS), Vickers hardness (HV20), fracture toughness (KIC) and microstructure were investigated. The results showed that the TRS, hardness and fracture toughness were all improved with an increase in ball-milling time (not more than 60 h). Scanning electron microscopy (SEM) investigations on the microstructure of cermets with different ball-milling time revealed that the compound powders were not very well-distributed as a whole and there were coarse hard phase grains, but the microstructure was very homogeneous in parts, and the microstructure of cermets with a ball-milling time of 60 h is relatively more homogeneous. So a refinement to Ti(C,N) raw particles is needed in later studies.


2006 ◽  
Vol 326-328 ◽  
pp. 409-412
Author(s):  
Dae Chul Park ◽  
Toyohiko Yano ◽  
Sae Hoon Kim ◽  
Won Youl Choi ◽  
Jung Hee Cho

We studied the surface characterization of milled–silicon nitride nano-powders by XPS and TEM. The change of the chemical state and morphology of the oxide layer on the surface of Si3N4 nano-particles before and after a conventional wet–ball–milling process are investigated by X–ray photoelectron spectroscopy for measuring the chemical state of the oxide layer and transmission electron microscopy for observing surface morphology. The native oxide layers of as-received Si3N4 powders confirmed by HREM observation and their chemical states were different each other. As increasing ball–milling time, the chemical composition and the volume of oxide layer in Si3N4 powders were changed. The chemical state of as–received Si3N4 powder was near to SiO2 phase. After ball–milling process for long time, that of the milled Si3N4 powder shifted to Si2N2O phase. As increasing ball-milling time, the oxide layer of Si3N4 powder was also increased.


2008 ◽  
Vol 23 (9) ◽  
pp. 2458-2466 ◽  
Author(s):  
JiYong Eom ◽  
HyukSang Kwon

The effects of ball milling on lithium (Li) insertion/extraction properties into/from single-walled carbon nanotubes (SWNTs) were investigated. The SWNTs were synthesized on supported catalysts by thermal chemical-vapor deposition method, purified, and mechanically ball-milled by high-energy ball milling. The purified SWNTs and the ball-milled SWNTs were electrochemically inserted/extracted with Li. The structural and chemical modifications in the ball-milled SWNTs change the insertion/extraction properties of Li ions into/from the ball-milled SWNTs. The reversible capacity (Crev) increases with increase in the ball milling time, from 616 mAh/g (Li1.7C6) for the purified SWNTs to 988 mAh/g (Li2.7C6) for the ball-milled SWNTs. The undesirable irreversible capacity (Cirr) decreases continuously with increase in the ball milling time, from 1573 mAh/g (Li4.2C6) for the purified SWNTs to 845 mAh/g (Li2.3C6) for the ball-milled SWNTs. The enhancedCrevof the ball-milled SWNTs is presumably due to a continuous decrease in theCirrbecause the SWNTs develop a densely packed structure on the ball milling process. The insertion of Li ions into the ball-milled SWNTs is facilitated by various Li insertion sites formed during the ball milling process in spite of small surface area than the purified SWNTs. Lithium ions inserted into various insertion sites enhance theCrevin the ball-milled SWNTs with the large voltage hysteresis by hindrance of the extraction of Li ions from the ball-milled SWNTs. In addition, the ball-milled samples exhibit more stable cycle capacities than the purified samples during the charge/discharge cycling.


2011 ◽  
Vol 312-315 ◽  
pp. 1238-1243 ◽  
Author(s):  
A. Fonseca ◽  
S. Kanagaraj ◽  
Monica S.A. Oliveira ◽  
José A.O. Simões

In this work, nanocomposites of ultrahigh molecular weight polyethylene (UHMWPE) reinforced with multiwalled carbon nanotubes (MWCNTs) were evaluated for their ability to produce nanocomposites with superior mechanical properties. As homogeneity of the nanocomposite plays an important role into final mechanical properties, mechanical ball-milling is used to prepare homogeneous UHMWPE/MWCNTs powders, where special emphasis is given to milling-time optimization. Mechanical ball-milling seems to be a suitable and rather simple technique for preparing nanocomposites even outside laboratory conditions and it is presented here as an interesting technique for nanoscience industrial applications. A fact that is worth noting since the great majority of research breakthroughs fail due to lack of industrial accomplishment. The powder mixture was further processed through compression moulding in a hot plate press. The impact of milling time on mechanical properties of the nanocomposites was evaluated. Nanocomposites with different volume fractions of MWCNTs were prepared using the optimized milling time, processed via compression moulding and their mechanical properties were evaluated. It was observed an enhancement of the Young’s modulus of about 80%, for higher volume fractions of MWCNTs (1.0%), as compared with the pure UHMWPE.


2007 ◽  
Vol 336-338 ◽  
pp. 2388-2390 ◽  
Author(s):  
Ming Liu ◽  
Li Hua Xu ◽  
Yu Bao Bi ◽  
Han Zhang ◽  
Zhi Fu

Advanced silicon nitride ceramic compact was prepared by colloidal process. The rheological behaviors of the Si3N4 powders were emphatically investigated. At the same time, the effects of the dispersant, pH value and ball milling time on the silicon nitride slurry were discussed. The results showed that the addition of the dispersant could shift the value of Zeta potential and improve the fluidity of silicon nitride slurries. The well fluidity can be achieved when the amount of the dispersant was 1.2wt%. Besides, a ball milling time of 8h was appropriate. Statistic pattern recognition was used to predict the processing parameters. Then the high density of green compact could be attained while the volume fraction of solid powders was up to 40%, and the fracture toughness of the sintered body reached 7.2MPa·m1/2. The microstructure of final sintered ceramic was observed by scanning electron microscope (SEM).


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