scholarly journals Influence of Cr3C2 and VC Content on WC Grain Size, WC Shape and Mechanical Properties of WC–6.0 wt. % Co Cemented Carbides

Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1551
Author(s):  
Chao Yin ◽  
Yingbiao Peng ◽  
Jianming Ruan ◽  
Lin Zhao ◽  
Ren Zhang ◽  
...  

In this paper, the influences of Cr3C2/VC content on WC grain size, WC grain shape and mechanical properties of WC–6 wt. % Co cemented carbides were investigated. The results showed that the grain size first rapidly decreased and then slightly decreased with the increasing Cr3C2/VC content, and VC led to finer grain size and narrower size distribution. HRTEM/EDS analysis of the WC/Co interface indicates that the segregation concentration of V is much larger than that of Cr, which may be a strong response to the higher inhibition efficiency of VC. The addition of Cr3C2 induced triangular prism shape WC grains while VC generated stepped triangular prism grains. Despite the grain growth inhibitor (GGI) mechanisms of Cr3C2/VC have been extensively studied in the literature, the doping amount, especially the doping limit, has not been systematically investigated. In this work, the saturated solubilities of Cr and V in cobalt binder phase along with carbon content hare been predicted based on thermodynamic calculations. Based on the theoretical calculations, the doping amount of Cr3C2/VC is designed to be gradually increasing until more or less over their maximum solubilities in the binder phase, thereby investigating the subsequent microstructure and mechanical properties. When the doping of Cr3C2/VC exceeds the maximum solubility in Co phase, Co-rich Cr-carbides and Co-deficient V-carbides would form respectively, which were detrimental to the transverse rupture strength (TRS) and impact toughness. The hardness increased with the increasing Cr3C2/VC content, while the fracture toughness decreased with the increasing Cr3C2/VC content. The TRS initially enhanced and then declined, but the stepped triangular prism shape grains and low fraction of WC/Co interface in WC–6Co–VC cemented carbide led to a more pronounced decline in the TRS. The sample with 0.6 wt. % Cr3C2 addition had good comprehensive mechanical properties, its hardness, fracture toughness and TRS were 1880 kg/mm2, 9.32 MPa·m1/2 and 3450 MPa, respectively.

Metals ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 1211
Author(s):  
Chao Yin ◽  
Jianming Ruan ◽  
Yong Du ◽  
Jianzhan Long ◽  
Yingbiao Peng ◽  
...  

In this study, the effects of Cr3C2, VC, and TaC on microstructure, WC grain morphology and mechanical properties of WC–10 wt. % Co ultrafine cemented carbides were investigated. The experimental results showed that WC grains size decreased and size distribution became narrow by adding Cr3C2, VC, and TaC. The inhibition efficiency was in the order of VC > Cr3C2 > TaC. Cr3C2 addition would induce triangular prism grains and Co phase was strengthened by Cr3C2, resulting in the enhancement of transverse rupture strength (TRS) and impact toughness. WC morphologies in cemented carbides with VC addition were triangular prisms with multi-steps in basal and prismatic planes due to anisotropic growth. The multi-steps in basal and prismatic planes led to low TRS and fracture toughness. The inhibition mechanism of TaC is to reduce the surface energy of WC and slow down the solution/re-precipitation rate at the WC/Co interfaces by adsorbing on the surface of WC grains. The sample with 0.8 wt. % Cr3C2 had excellent comprehensive mechanical properties. Its Vickers hardness, fracture toughness, TRS and impact toughness were 1620 kg/mm2, 9.94 MPa·m1/2, 3960 MPa and 50.4 J/m2, respectively. In summary, Cr3C2 is the first choice as the grain growth inhibitors (GGI) for the preparation of ultrafine cemented carbides.


2020 ◽  
Vol 837 ◽  
pp. 139-145
Author(s):  
Ai Jun Liu ◽  
Gang Li ◽  
Ning Liu ◽  
Ke Bei Chen ◽  
Hai Dong Yang

Effect of Ti (C,N) based cermets granule on the microstructure, mechanical properties, sintering and fracture behavior of Ti (C,N) based cermets was investigated. Results show that the Ti (C,N) based cermets granules distribute in the matrix homogeneously. A nanoindentation study was performed on hard phase and binder phase in the matrix and granule. With the increase of granules content, sintering properties is worse. With the increase of granules content, transverse rupture strength (TRS) and relative density decrease gradually, while the hardness has an opposite trend. The fracture toughness increases firstly with increasing granule, and then decreases with the further increase of granules. Higher fracture toughness of the cermets is mainly owing to the crack branch and higher fracture energy of coarse granule.


2012 ◽  
Vol 268-270 ◽  
pp. 340-343
Author(s):  
Chong Cai Zhang ◽  
Quan Wang

In this paper, the WC-16TiC-xTaC-9Co and Co are mixed together preparing for WC, (W, Ti, Ta) C. By high-energy ball milling, the powder is cold isostatic pressed and vacuum sintered by 1410°C, 1430°Cand 1450°C.The physical properties and the micrographs of samples are detected. The main conclusions are as following: sintered samples have the best comprehensive performance at 1450°C, the density of the sample is 99.7% and the actual density is 10.91g/cm3. The hardness is 92.8 HRA and the transverse rupture strength (TRS) is 1100MPa. The grain size grows up obviously with the high temperature. The average grain size of WC is 0.7μm and the average size of (W, Ti, Ta)C is 3μm.


Crystals ◽  
2020 ◽  
Vol 10 (6) ◽  
pp. 507
Author(s):  
Yanju Qian ◽  
Zhiwei Zhao

Ultrafine cemented carbides were prepared by microwave sintering, using WC-V8C7-Cr3C2-Co nanocomposites as a raw material. The effects of sintering temperature and holding time on the microstructure and mechanical properties of cemented carbides were studied. The results show that the ultrafine cemented carbides prepared at 1300 °C for 60 min have good mechanical properties and a good microstructure. The relative density, Vickers hardness, and fracture toughness of the specimen reach the maximum values of 99.79%, 1842 kg/mm2 and 12.6 MPa·m1/2, respectively. Tungsten carbide (WC) grains are fine and uniformly distributed, with an average grain size of 300–500 nm. The combination of nanocomposites, secondary pressing, and microwave sintering can significantly reduce the sintering temperature and inhibit the growth of WC grains, thus producing superfine cemented carbides with good microstructure and mechanical properties.


2004 ◽  
Vol 19 (8) ◽  
pp. 2240-2244 ◽  
Author(s):  
X.Y. Wu ◽  
W. Zhang ◽  
W. Wang ◽  
F. Yang ◽  
J.Y. Min ◽  
...  

This research investigates the microstructure and mechanical properties of ultrafine WC-10Co cemented carbides fabricated by an electric-discharge compaction (EDC) process, from powder synthesized by a spray-conversion process (SCP). Due to a short holding time during EDC, a grain size as small as 120 nm can be achieved. We also found that dispersion of pores in WC-Co cemented carbides may contribute to fracture toughness, besides the bridging ligament mechanism.


2014 ◽  
Vol 697 ◽  
pp. 46-50
Author(s):  
Hai Long Wei ◽  
Hai Yan Lei ◽  
Guo Xiong Zhong ◽  
Hai Zhou Yu ◽  
Ping Feng

Four Ti (C,N)-based cermets with Cr3C2 content of 0.3%, 0.6%, 0.9% and 1.2 % in mass ratio were sintered in vacuum at 1430oC, 1450oC, 1465oC and 1480oC. The mechanical properties of the specimens were determinted and microstructures were observed using the scanning electron microscope (SEM) to study the effect of Cr3C2 content on mechanical properties and microstructure. The results show that the four Ti (C,N)-based cermets sintered at 1465oC have the best overall mechanical properties; and among them, the cermet with 0.6% Cr3C2 has the best overall mechanical properties, i.e. transverse rupture strength (TRS) 1967MPa, hardness 1556HV and fracture toughness (KIC) 9.5MPa.m1/2. With the increase of Cr3C2 content, the black core volume fraction firstly increases and then decreases, the white core decreases in a progressive and continuous manner, the rim phase firstly increases and then decreases, the binder phase firstly decreases and then increases.


2016 ◽  
Vol 849 ◽  
pp. 549-556
Author(s):  
Pin Pin Hu ◽  
Qi Dong Gai ◽  
Qing Li ◽  
Xin Tang

The effect of Microcast-X fine grain casting on the microstructure and mechnical property K492M alloy at 760°C of was investigated. The results indicated that Microcast-X fine grain casting decreased grain size and dendrite space of γ′ phase and γ/γ′ eutectic. In addition, the element segregation decreased significantly compared to conventional casting technique. Also, the size and distribution of MC carbide were improved. By Microcast-X fine grain casting, the tensile strength increased from 934MPa of conventional casting alloy to 1089MPa and the elongation increased from 1.9% to 5.7%. In addition, the stress-rupture life increased from 28.8h of conventional casting alloy to 72.5h. And the fracture mechanism for the alloys by Microcast-X fine grain casting is trans-granular fracture toughness.


2012 ◽  
Vol 625 ◽  
pp. 304-307 ◽  
Author(s):  
Hai Zhou Yu ◽  
Wen Jun Liu ◽  
Lian Ying ◽  
Min You

Four series of cermets with the SiC whisker content between 0 and 1.0 wt.% were prepared by vacuum sintering. The transverse rupture strength (TRS), hardness (HRA) and fracture toughness (KIC) were also measured. The SiC whiskeraddition was located at the grain boundaries, which prevented grain boundary migration and restrained the grain growth. However, an increasing SiC whisker content decreased the wettability of the binder on the Mo2FeB2 hard phase. The highest TRS and fracture toughness was found for the cermets with 0.5 wt.% SiC whisker addition, whereas the cermets without SiC whisker addition exhibited the maximum hardness.


2021 ◽  
Author(s):  
Yuelong Wang ◽  
Xingyu Li ◽  
Haoyang Wu ◽  
Baorui Jia ◽  
Deyin Zhang ◽  
...  

Abstract Si3N4-based ceramic (Si3N4-5wt%Y2O3-3wt%MgO) was obtained from carbothermal-reduction-derived powder combined with gas pressure sintering. The phase, microstructure, thermal conductivity and mechanical properties of Si3N4 ceramics were comprehensively analyzed. Dense Si3N4 ceramic with uniform grain size was obtained after sintering at 1900°C for 7 h under a N2 pressure of 1.2 MPa. The secondary phase consisted of Y4Si2O7N2 and Y2Si3O3N4 was found to gather around triangular grain boundaries. The thermal conductivity, flexural strength, hardness and fracture toughness of the Si3N4 ceramics were 95.7 W·m-1·k-1, 715 MPa, 17.2 GPa and 7.2 MPa·m1/2, respectively. The results were compared with product derived from commercial powder, the improvement of thermal conductivity (~8.3%) and fracture toughness (~4.3%) demonstrating the superiority of Si3N4 ceramics prepared from carbothermal-reduction-derived powder.


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