scholarly journals Technology and Properties of Peripheral Laser-Welded Micro-Joints

Materials ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3213
Author(s):  
Szymon Tofil ◽  
Hubert Danielewski ◽  
Grzegorz Witkowski ◽  
Krystian Mulczyk ◽  
Bogdan Antoszewski
Keyword(s):  
Dendritic Structure ◽  
Welding Process ◽  
Structure Characteristic ◽  
Welding Parameters ◽  
Steel Pipes ◽  
Beam Focusing ◽  
Joint Properties ◽  
Distribution Of Elements ◽  
316L Steel ◽  
Pulse Welding

This article presents the results of research on the technology and peripheral properties of laser-welded micro-couplings. The aim of this research was to determine the characteristics of properly made joints and to indicate the range of optimal parameters of the welding process. Thin-walled AISI 316L steel pipes with diameters of 1.5 and 2 mm used in medical equipment were tested. The micro-welding process was carried out on a SISMA LM-D210 Nd:YAG laser. The research methods used were macroscopic and microscopic analyses of the samples, and assessment of the distribution of elements in the weld, the distribution of microhardness and the tear strength of the joint. As a result of the tests, the following welding parameters are recommended: a pulse energy of 2.05 J, pulse duration of 4 ms and frequency of 2 Hz, beam focusing to a diameter of 0.4 mm and a rotation speed of 0.157 rad/s. In addition, the tests show good joint properties with a strength of more than 75% of the thinner pipe, uniform distribution of alloying elements and a complex dendritic structure characteristic of pulse welding.

Controlling and Monitoring of Welding Parameters for Micro-Alloyed Steel Pipes Produced by High Frequency Electric Welding

2014 ◽  
Vol 1036 ◽  
pp. 464-469 ◽  
Author(s):  
Petru Simion ◽  
Vasile Dia ◽  
Bogdan Istrate ◽  
Corneliu Munteanu
Keyword(s):  
Efficient Method ◽  
High Frequency ◽  
Welding Process ◽  
Welding Parameters ◽  
Main Process ◽  
Electric Resistance ◽  
Electric Welding ◽  
Steel Pipes ◽  
Electric Resistance Welding ◽  
Micro Alloyed Steel

Manufacture of steel pipes micro-alloyed with Ti, V, Nb by high frequency electric resistance welding (HF-ERW) is a modern and efficient method, but requires a good knowledge and adjustment of various parameters influencing the welding process. This study aims to determine the influence of the main process parameters (electrical and mechanical) and establish correlations between them, in order to optimize the welding process. This was possible only by controlling and monitoring the welding parameters used and conducting experiments and tests on welded pipes in different conditions.

scholarly journals Influence of the laser welding process on changes in the magnetic induction of the Religa Heart ROT pump

2019 ◽  
Vol 91 (4) ◽  
Author(s):  
Sebastian Stano ◽  
Roman Kustosz ◽  
Artur Kapis ◽  
Przemysław Kurtyka ◽  
Jerzy Zalewski ◽  
...  
Keyword(s):  
Laser Welding ◽  
Magnetic Induction ◽  
Mechanical Circulatory Support ◽  
Welding Process ◽  
Blood Pump ◽  
Circulatory Support ◽  
Welding Parameters ◽  
Welding Technology ◽  
Magnetic Induction Distribution ◽  
Pulse Welding

The study addresses the results concerning the laser welding technology of the titanium circulatory support blood pump Religa Heart ROT. Pulse laser welding parameters were determined and selected. The influence of the pulse welding parameters and other conditions of welding process on the magnetic induction distribution of the mechanical circulatory support blood pump was investigated.

A Process Model for Electron Beam Welding with Variable Thickness

2013 ◽  
Vol 762 ◽  
pp. 538-543
Author(s):  
Jiang Lin Huang ◽  
Jean Christophe Gebelin ◽  
Richard Turner ◽  
Roger C. Reed
Keyword(s):  
Electron Beam ◽  
Variable Thickness ◽  
Process Model ◽  
Electron Beam Welding ◽  
Welding Process ◽  
Beam Power ◽  
Welding Parameters ◽  
Eb Welding ◽  
Experimental Calibration ◽  
Beam Focusing

A process model for electron beam (EB) welding with a variable thickness weld joint has been developed. Based on theoretical aspects and experimental calibration of electron beam focusing, welding parameters including beam power, focus current, working distance and welding speed were formulated in the heat source model. The model has been applied for the simulation of assembly of components in a gas turbine engine compressor. A series of metallographic weld sections with different welding thickness were investigated to validate the predicted thermal results. The workpieces were scanned both prior to-and after welding, using automated optical metrology (GOM scanning) in order to measure the distortion induced in the welding process. The measured result was compared with predicted displacement. This work demonstrates the attempts to improve the EB welding process modelling by connecting the heat input directly from the actual welding parameters, which could potentially reduce (or even remove) the need for weld bead calibrations from experimental observation.

scholarly journals Numerical Simulation of Laser Welding Dissimilar Low Carbon and Austenitic Steel Joint

2020 ◽  
Vol 10 (1) ◽  
pp. 491-498
Author(s):  
Hubert Danielewski ◽  
Andrzej Skrzypczyk ◽  
Szymon Tofil ◽  
Grzegorz Witkowski ◽  
Sławomir Rutkowski
Keyword(s):  
Numerical Simulation ◽  
Heat Source ◽  
Laser Welding ◽  
Fusion Zone ◽  
Welding Process ◽  
Butt Joint ◽  
Austenitic Steels ◽  
Welding Parameters ◽  
Low Carbon ◽  
Joint Properties

AbstractNumerical simulation of laser welding dissimilar joint was presented. Results of butt joint for low carbon and austenitic steels are studied. Numerical calculations based on thermo-mechanical method and phase transformation were used for estimating weld dimensions and joint properties. Unconventional welding method where focused photons beam are used as a heat source were presented. Problems with welding of dissimilar joints, where different composition and thermo physical material properties affect on this phenomena complexity are solved using numerical methods and laser welding technology. Simulation of low carbon and stainless steel joints using SimufactWelding software are presented. Model of heat source within geometry and parameters was programmed. Laser beam welding simulation was performed for estimating parameters for complete joints penetration. Programming welding boundary condition and heat source geometry welding parameters with output power and welding speed rate was estimated. Materials used in simulation process and experimental welding was low carbon construction S235JR and stainless 316L steels in sheets form. Joint properties such as fusion zone and heat affected zones dimensions and stress-strain distribution were calculated. Estimation of complete joint characteristics was obtained using thermo-mechanical simulation method and Marc solver engine.. Experimental trial butt joint welding were performed based on estimated parameters. Welding process was performed using 6kW CO2 laser system. Based on numerical simulation, microstructure analysis, hardness distribution and chemical distribution of fusion zone, properties of obtained joint was studied. Model for simulation of dissimilar laser welding joint was obtained, and properties of obtained joint based on simulation and experiment was studied.

Effects of bottom plate in friction stir welding of AA6061-T6

2020 ◽  
Vol 118 (1) ◽  
pp. 108
Author(s):  
M.A. Vinayagamoorthi ◽  
M. Prince ◽  
S. Balasubramanian
Keyword(s):  
Mechanical Properties ◽  
Axial Load ◽  
Weld Zone ◽  
Welding Process ◽  
Bottom Plate ◽  
Welding Parameters ◽  
Nugget Zone ◽  
Friction Stir ◽  
Weld Joints ◽  
Fine Grain

The effects of 40 mm width bottom plates on the microstructural modifications and the mechanical properties of a 6 mm thick FSW AA6061-T6 joint have been investigated. The bottom plates are placed partially at the weld zone to absorb and dissipate heat during the welding process. An axial load of 5 to 7 kN, a rotational speed of 500 rpm, and a welding speed of 50 mm/min are employed as welding parameters. The size of the nugget zone (NZ) and heat-affected zone (HAZ) in the weld joints obtained from AISI 1040 steel bottom plate is more significant than that of weld joints obtained using copper bottom plate due to lower thermal conductivity of steel. Also, the weld joints obtained using copper bottom plate have fine grain microstructure due to the dynamic recrystallization. The friction stir welded joints obtained with copper bottom plate have exhibited higher ductility of 8.9% and higher tensile strength of 172 MPa as compared to the joints obtained using a steel bottom plate.

scholarly journals Prediction of Bead Geometry with Changing Welding Speed Using Artificial Neural Network

Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1494
Author(s):  
Ran Li ◽  
Manshu Dong ◽  
Hongming Gao
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Welding Speed ◽  
Gas Metal Arc Welding ◽  
Welding Process ◽  
Training Dataset ◽  
Welding Parameters ◽  
Bead Geometry ◽  
Bead Width ◽  
Artificial Neural

Bead size and shape are important considerations for industry design and quality detection. It is hard to deduce an appropriate mathematical model for predicting the bead geometry in a continually changing welding process due to the complex interrelationship between different welding parameters and the actual bead. In this paper, an artificial neural network model for predicting the bead geometry with changing welding speed was developed. The experiment was performed by a welding robot in gas metal arc welding process. The welding speed was stochastically changed during the welding process. By transient response tests, it was indicated that the changing welding speed had a spatial influence on bead geometry, which ranged from 10 mm backward to 22 mm forward with certain welding parameters. For this study, the input parameters of model were the spatial welding speed sequence, and the output parameters were bead width and reinforcement. The bead geometry was recognized by polynomial fitting of the profile coordinates, as measured by a structured laser light sensor. The results showed that the model with the structure of 33-6-2 had achieved high accuracy in both the training dataset and test dataset, which were 99% and 96%, respectively.

Current Design Rules for Welding of Wind Energy Structures for Arctic Conditions

2019 ◽  
Vol 822 ◽  
pp. 452-458
Author(s):  
Sergey Lopaev ◽  
Pavel Layus ◽  
Paul Kah ◽  
Sergey Parshin
Keyword(s):  
Wind Energy ◽  
Structural Integrity ◽  
Structural Characteristics ◽  
Welding Process ◽  
Climatic Conditions ◽  
Welding Parameters ◽  
Reliable Operation ◽  
Arctic Conditions ◽  
Current Design ◽  
Standards And Guidelines

An article presents a review of current standards and guidelines in the field welding fabrication requirements for wind energy structures in arctic conditions. Extreme climatic conditions, such as Arctic, have a strong influence on the requirements for wind turbines structural characteristics, materials and fabrication methods. Special attention has to be paid for selecting steels with suitable mechanical properties, processing methods and delivery conditions. Additionally, it is highly important to select proper welding process and welding parameters, so that the structural integrity and reliable operation can be achieved.

Effect of Friction Stir Welding Parameters on Thermal and Tensile Behavior of Aluminum Weldments Using Double Shoulder Tools

2012 ◽  
Vol 622-623 ◽  
pp. 323-329
Author(s):  
Ebtisam F. Abdel-Gwad ◽  
A. Shahenda ◽  
S. Soher
Keyword(s):  
Tensile Strength ◽  
Friction Stir Welding ◽  
Welding Process ◽  
Tensile Behavior ◽  
Frictional Heat ◽  
Welding Parameters ◽  
Friction Stir ◽  
Aluminum Base ◽  
Tool Pin ◽  
Strength And Ductility

Friction stir welding (FSW) process is a solid state welding process in which the material being welded does not melt or recast. This process uses a non-consumable tool to generate frictional heat in the abutting surfaces. The welding parameters and tool pin profile play major roles in deciding the weld quality. In this investigation, an attempt has been made to understand effects of process parameters include rotation speeds, welding speeds, and pin diameters on al.uminum weldment using double shoulder tools. Thermal and tensile behavior responses were examined. In this direction temperatures distribution across the friction stir aluminum weldment were measured, besides tensile strength and ductility were recorded and evaluated compared with both single shoulder and aluminum base metal.

Experimental Investigations on Aluminium Ultrasonic Welding Parameters

2014 ◽  
Vol 657 ◽  
pp. 306-310
Author(s):  
Lăcrămioara Apetrei ◽  
Vasile Rață ◽  
Ruxandra Rață ◽  
Elena Raluca Bulai
Keyword(s):  
Microstructural Analysis ◽  
Base Material ◽  
Welding Process ◽  
Ultrasonic Welding ◽  
Experimental Investigations ◽  
Welding Parameters ◽  
Material Structure ◽  
Welding Temperature ◽  
Wide Range ◽  
Made In

Research evolution timely tendencies, in the nonconventional technologies field, are: manufacture conditions optimization and complex equipments design. The increasing of ultrasonic machining use, in various technologies is due to the expanding need of a wide range materials and high quality manufacture standards in many activity fields. This paper present a experimental study made in order to analyze the welded zone material structure and welding quality. The effects of aluminium ultrasonic welding parameters such as relative energy, machining time, amplitude and working force were compared through traction tests values and microstructural analysis. Microhardness tests were, also, made in five different points, two in the base material and three in the welded zone, on each welded aluminium sample. The aluminum welding experiments were made at the National Research and Development Institute for Welding and Material Testing (ISIM) Timişoara. The ultrasonic welding temperature is lower than the aluminium melting temperature, that's so our experiments reveal that the aluminium ultrasonic welding process doesn't determine the appearance of moulding structure. In the joint we have only crystalline grains deformation, phase transformation and aluminium diffusion.

Effects of Wire Rotating Frequency on Metal Transfer Process in Rotating Arc Narrow Gap Horizontal GMAW

2011 ◽  
Vol 189-193 ◽  
pp. 3395-3399 ◽  
Author(s):  
Ning Guo ◽  
Yan Fei Han ◽  
Chuan Bao Jia ◽  
Yong Peng Du
Keyword(s):  
Transfer Process ◽  
High Speed ◽  
Stable Process ◽  
Welding Process ◽  
Metal Transfer ◽  
Welding Parameters ◽  
High Speed Photography ◽  
Narrow Gap ◽  
Weld Formation ◽  
Rotating Arc

The metal transfer process with different welding parameters in rotating arc narrow gap horizontal welding is successfully observed by the high-speed photography system. The effects of wire rotating frequency on metal transfer process in rotating arc narrow gap horizontal welding are novelly explored. The metal transfer with different wire rotating frequency presents different modes. The results indicate that the droplet transfer has stable process with the rotating frequency of 5-20 Hz. And the weld formation is quite shapely. But with the high rotating frequency of 50 Hz, the metal transfer process is not acceptable and the weld formation is very pool. Metal transfer process is one of the most important factors of effecting the weld formation in rotating arc horizontal welding process besides the molten pool behavior and welding thermal circles.

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