scholarly journals Novel High-Entropy Aluminide-Silicide Alloy

Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3541
Author(s):  
Pavel Novák ◽  
Kateřina Nová

Novel high-entropy (multi-principal elements) alloy based on Fe-Al-Si-Ni-Ti in equimolar proportions has been developed. The alloy powder obtained by mechanical alloying is composed of orthorhombic FeTiSi phase with the admixture of B2 FeAl. During spark plasma sintering of this powder, the FeSi phase is formed and the amount of FeAl phase increases at the expense of the FeTiSi phase. The material is characterized by a high compressive strength (approx. 1500 MPa) at room temperature, being brittle. At 800 °C, the alloy is plastically deformable, having a yield strength of 459 MPa. The wear resistance of the material is very good, comparable to the tool steel. During the wear test, the spallation of the FeSi particles from the wear track was observed locally.

Materials ◽  
2019 ◽  
Vol 12 (6) ◽  
pp. 920 ◽  
Author(s):  
Saleh Wohaibi ◽  
Abdul Mohammed ◽  
Tahar Laoui ◽  
Abbas Hakeem ◽  
Akeem Adesina ◽  
...  

The present study investigates the high temperature tribological performance of spark plasma sintered, nano- and micron-sized tungsten carbide (WC) bonded by 9 wt.% cobalt (Co). The composites were fabricated using a two-step procedure of mixing followed by spark plasma sintering (SPS). Ball-on-disc wear tests were conducted at a normal load of 30 N, linear speed of 0.1 m/s under dry conditions and at three different temperatures (room temperature, 300 °C and 600 °C). Field emission scanning electron microscopy (FESEM), optical profilometry and energy dispersive X-ray (EDS) spectroscopy were used to analyze the surface morphology and the wear track area. At room temperature, it was observed that the nano-sized WC composites exhibited better wear resistance than the micron-sized WC composites. The wear resistance of the nano-sized samples declined significantly relative to that of the micron-sized samples with an increase in temperature. This decline in performance was attributed to the higher surface area of nano-sized WC particles, which underwent rapid oxidation at elevated temperatures, resulting in poor wear resistance. The wear rate observed at 600 °C for the micron-sized WC composites was 75% lower than that of the nano-sized cemented carbide. Oxidative wear was observed to be the predominant wear mechanism for both cemented carbide samples at elevated temperatures.


2019 ◽  
Vol 34 (01n03) ◽  
pp. 2040036
Author(s):  
Yongjun Su ◽  
Yunfeng Lin ◽  
Na Zhang ◽  
Deliang Zhang

This work deals with the consolidation of a TiAl alloy powder by spark plasma sintering (SPS). Pre-alloyed powder with a composition of Ti–48Al–2Cr–2Nb (at.%) was consolidated in a SPS furnace at temperatures between 1200[Formula: see text]C and 1325[Formula: see text]C and with a pressure of 50 MPa. The microstructures obtained after SPS depend on the sintering temperature. Tensile tests at room temperature were performed. The alloy SPSed at temperatures not less than 1250[Formula: see text]C exhibits good properties at room temperature.


Metals ◽  
2020 ◽  
Vol 10 (6) ◽  
pp. 761
Author(s):  
Takato Karimoto ◽  
Akio Nishimoto

High-entropy alloys (HEAs) were fabricated by powder metallurgy using gas-atomized powder and spark plasma sintering (SPS) followed by surface modification (plasma nitriding) of the sintered sample. Plasma nitriding forms nitride and induces solid-soluting of N; it enables the diffusion of N atoms by removing the passive film formed on the surface of alloys such as stainless steel, Al alloys, and Ti alloys, via the sputtering of cations during glow discharge. Therefore, plasma nitriding has the potential to process HEAs that contain strong oxidizing elements such as Cr, Al, and Ti. In this work, a sintered CoCrFeMnNi HEA was plasma-nitrided and its properties were subsequently evaluated. A uniform microstructure without segregation was obtained in the SPS sample, and its hardness and wear resistance were found to have improved. Analysis of the sample surface after nitriding revealed that an expanded face-centered cubic phase formed on the surface plasma-nitrided at 673 K and that a CrN phase formed on the surface plasma-nitrided at temperatures greater than 723 K. The surface hardness of the plasma-nitrided sample was 1200 HV or greater, and the wear resistance and pitting corrosion resistance were improved compared with those of the untreated sample.


Entropy ◽  
2019 ◽  
Vol 21 (2) ◽  
pp. 122 ◽  
Author(s):  
Yuchen Sun ◽  
Boren Ke ◽  
Yulin Li ◽  
Kai Yang ◽  
Mingqi Yang ◽  
...  

In the study, an equiatomic CoCrNiCuZn high-entropy alloy (HEA) was prepared by mechanical alloying (MA) and the phases, microstructures, and thermal properties of the alloy powder were explored. The results suggest that a solid solution with body-centered cubic (BCC) phase and a crystalline size of 10 nm formed after 60 h of milling. Subsequently, the alloy powder was consolidated by spark plasma sintering (SPS) at different temperatures (600 °C, 700 °C, 800 °C, and 900 °C). Two kinds of face-centered cubic (FCC) phases co-existed in the as-sintered samples. Besides, Vickers hardness and compressive strength of the consolidated alloy sintered at 900 °C were respectively 615 HV and 2121 MPa, indicating excellent mechanical properties.


Ceramics ◽  
2021 ◽  
Vol 4 (2) ◽  
pp. 108-120
Author(s):  
Simone Barbarossa ◽  
Roberto Orrù ◽  
Valeria Cannillo ◽  
Antonio Iacomini ◽  
Sebastiano Garroni ◽  
...  

Due to their inherent chemical complexity and their refractory nature, the obtainment of highly dense and single-phase high entropy (HE) diborides represents a very hard target to achieve. In this framework, homogeneous (Hf0.2Nb0.2Ta0.2Mo0.2Ti0.2)B2, (Hf0.2Zr0.2Ta0.2Mo0.2Ti0.2)B2, and (Hf0.2Zr0.2Nb0.2Mo0.2Ti0.2)B2 ceramics with high relative densities (97.4, 96.5, and 98.2%, respectively) were successfully produced by spark plasma sintering (SPS) using powders prepared by self-propagating high-temperature synthesis (SHS). Although the latter technique did not lead to the complete conversion of initial precursors into the prescribed HE phases, such a goal was fully reached after SPS (1950 °C/20 min/20 MPa). The three HE products showed similar and, in some cases, even better mechanical properties compared to ceramics with the same nominal composition attained using alternative processing methods. Superior Vickers hardness and elastic modulus values were found for the (Hf0.2Nb0.2Ta0.2Mo0.2Ti0.2)B2 and the (Hf0.2Zr0.2Ta0.2Mo0.2Ti0.2)B2 systems, i.e., 28.1 GPa/538.5 GPa and 28.08 GPa/498.1 GPa, respectively, in spite of the correspondingly higher residual porosities (1.2 and 2.2 vol.%, respectively). In contrast, the third ceramic, not containing tantalum, displayed lower values of these two properties (25.1 GPa/404.5 GPa). However, the corresponding fracture toughness (8.84 MPa m1/2) was relatively higher. This fact can be likely ascribed to the smaller residual porosity (0.3 vol.%) of the sintered material.


Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 888
Author(s):  
Paula Alvaredo-Olmos ◽  
Jon Molina-Aldareguía ◽  
Alvaro Vaz-Romero ◽  
Estela Prieto ◽  
Jesús González-Julián ◽  
...  

This work presents two new compositions of high entropy alloys (HEAs) that were designed with the aim of obtaining a body-centered cubic (BCC) phase with high hardness values and a moderate density. Sintering was performed using Spark Plasma Sintering (SPS) with different heating rates to determine the influence of the processing parameters on the phase formation. The microstructural study revealed that the presence of Ni in the composition promoted phase separation, and the mechanical study confirmed a clear influence on the mechanical properties of both the composition and heating rate. The combination of microscopy with compression and nanoindentation tests at room and high temperature made it possible to advance our understanding of the relationships between the composition, processing, and properties of this emerging group of alloys.


Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3560
Author(s):  
Tomasz Skrzekut ◽  
Grzegorz Boczkal ◽  
Adam Zwoliński ◽  
Piotr Noga ◽  
Lucyna Jaworska ◽  
...  

Zr-2.5Cu and Zr-10Cu powder mixtures were consolidated in the extrusion process and using the spark plasma sintering technique. In these studies, material tests were carried out in the fields of phase composition, microstructure, hardness and tensile strength for Zr-Cu materials at room temperature (RT) and 400 °C. Fractography analysis of materials at room temperature and 400 °C was carried out. The research took into account the anisotropy of the materials obtained in the extrusion process. For the nonequilibrium SPS process, ZrCu2 and Cu10Zr7 intermetallic compounds formed in the material at sintering temperature. Extruded materials were composed mainly of α-Zr and ZrCu2. The presence of intermetallic compounds affected the reduction in the strength properties of the tested materials. The highest strength value of 205 MPa was obtained for the extruded Zr-2.5Cu, for which the samples were cut in the direction of extrusion. For materials with 10 wt.% copper, more participation of the intermetallic phase was formed, which lowered the mechanical properties of the obtained materials. In addition to brittle intermetallic phases, the materials were characterized by residual porosity, which also reduced the strength properties.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Ashutosh Sharma ◽  
Byungmin Ahn

AbstractIn this work, we studied the brazing characteristics of Al2O3 and 3D printed Ti–6Al–4V alloys using a novel equiatomic AlZnCuFeSi high entropy alloy filler (HEAF). The HEAF was prepared by mechanical alloying of the constituent powder and spark plasma sintering (SPS) approach. The filler microstructure, wettability and melting point were investigated. The mechanical and joint strength properties were also evaluated. The results showed that the developed AlZnCuFeSi HEAF consists of a dual phase (Cu–Zn, face-centered cubic (FCC)) and Al–Fe–Si rich (base centered cubic, BCC) phases. The phase structure of the (Cu–Al + Ti–Fe–Si)/solid solution promises a robust joint between Al2O3 and Ti–6Al–4V. In addition, the joint interfacial reaction was found to be modulated by the brazing temperature and time because of the altered activity of Ti and Zn. The optimum shear strength reached 84 MPa when the joint was brazed at 1050 °C for 60 s. The results can be promising for the integration of completely different materials using the entropy driven fillers developed in this study.


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