scholarly journals Microstructural Tailoring and Enhancement in Compressive Properties of Additive Manufactured Ti-6Al-4V Alloy through Heat Treatment

Materials ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 5524
Author(s):  
Byungmin Ahn

Among laser additive manufacturing, selective laser melting (SLM) is one of the most popular methods to produce 3D printing products. The SLM process creates a product by selectively dissolving a layer of powder. However, due to the layerwise printing of metal powders, the initial microstructure is fully acicular α′-martensitic, and mechanical properties of the resultant product are often compromised. In this study, Ti-6Al-4V alloy was prepared using SLM method. The effect of heat treatment was carried out on as-built SLM Ti-6Al-4V alloy from 650–1000 °C to study respective changes in the morphology of α/α′-martensite and mechanical properties. The phase transition temperature was also analyzed through differential thermal analysis (DTA), and the microstructural studies were undertaken by optical microscopy (OM) and scanning electron microscopy (SEM). The mechanical properties were assessed by microhardness and compressive tests before and after heat treatment. The results showed that heat treated samples resulted in a reduction in interior defects and pores and turned the morphology of the α′-martensite into a lamellar (α + β) structure. The strength was significantly reduced after heat treatment, but the elongation was improved due to the reduction in columnar α′-martensite phase. An optimum set of strength and elongation was found at 900 °C.

2013 ◽  
Vol 747-748 ◽  
pp. 111-114
Author(s):  
Lin Song ◽  
Xiang Jun Xu ◽  
Jun Pin Lin ◽  
Lai Qi Zhang

Effects of annealing treatment on microstructure and the compressive properties of hot-worked Ti-45Al-8Nb-(W, B, Y) alloy were investigated. Microstructure of the extrusion plus multi-step forging pancake before and after heat treatment was analyzed by SEM and TEM, respectively. The annealing was conducted by holding samples at 1100°C for 2hrs, and followed by air cooling and furnace cooling. The mechanical properties were measured by Instron test machine. The microstructure evolution during compressive deformation was analyzed by TEM. The results showed that after the annealing the microstructure change could not be observed under SEM but can be observed under TEM. Many dislocation clusters were removed by heat treatment. The heat treated samples had similar compression behaviors with the pancake. TEM investigation showed that the numerous twin intersections occured in γ matrix during compression. The twin spaces tended to decrease as the deformation and the intersection increasing.


2014 ◽  
Vol 7 (1) ◽  
pp. 109-118
Author(s):  
Jenan Mohammed Nagie

This paper is aimed to study the effect of cooling rate on mechanical properties of Steel 35. Specimens prepared to apply tensile, torsion, impact and hardness tests.Many prepared specimens heat treated at (850ºC) for one hour and subsequently were cooled by three different media [Water-Air-furnace] to show the effect of Medias cooling rate on mechanical properties. Microstructures of all specimens examined before and after heat treatment by an optical microscopy.To figure the phases obtained after heat treatment and its effect on the mechanical properties Experimental results have shown that the microstructure of steel can be changed and significantly improved by varying line cooling rate thus, improving one property will effect on the others because of the relationship between all properties.In water media tensile, torsion and hardness improved while impact results reduced. Air media contributed in improving most of the mechanical properties because of grain size homogeneity. At furnace media ductility and impact improved


2020 ◽  
pp. 2150001
Author(s):  
YESIM YILMAZ ◽  
HULYA DEMIROREN

Titanium and its alloys used in biomaterial applications are preferrably the cause of high-corrosion resistance properties in addition to having good mechanical properties. Commercially pure Ti (CP-Ti) (Grade 2), Ti6Al4V (Grade 5) and Ti6Al4V-ELI (Grade 23) samples are used as biomaterials exposed to 750°C and 1060°C for 1[Formula: see text]h. The samples were cooled in air after heat treatment at 750°C, the other samples were cooled in water after heat treatment at 1060°C. The free-heat treatment samples are as producted. Microstructures of heat-treated samples and non-made samples by comparison were evaluated before and after corrosion process microstructures and tensile strengths. Test solution is 0.5[Formula: see text]mol H2SO[Formula: see text][Formula: see text]mol HCl mixture. The corrosion resistance of the titanium samples was evaluated. Microstructure images were monitorized on optical and SEM microscopes. In this paper, the effect of heat treatment was determined on the microstructure, mechanical properties and corrosion resistances of the material. As a result, heat treatment is useful on corrosion resistance of alloyed samples.


2015 ◽  
Vol 761 ◽  
pp. 484-488 ◽  
Author(s):  
Nurulhilmi Zaiedah Nasir ◽  
Mohd Ahadlin Mohd Daud ◽  
Omar Bapokutty ◽  
Abdul Talib Din ◽  
Mohd Zulkefli Selamat

This paper presents effects of heat treatment on toughness, hardness and fatigue strength of aluminum alloy 6061. The alloy specimens were heat treated in the furnace at different temperature levels and holding times; and then cooled in different media (water and oil). The mechanical properties such as hardness, impact and fatigue were examined using standard method. Result shows that mechanical properties of aluminum alloy can be improved by the heat treatment. It was found that through ageing processes at temperature 160 °C for one, three and five hours, decreased the hardness, while increased the toughness. The fatigue strength was decreased when the number of cycles increased. The fracture surfaces between specimens have a different appearance before and after heat treatment.


Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4366
Author(s):  
Saqib Anwar ◽  
Ateekh Ur Rehman ◽  
Yusuf Usmani ◽  
Ali M. Al-Samhan

This study evaluated the microstructure, grain size, and mechanical properties of the alloy 800H rotary friction welds in as-welded and post-weld heat-treated conditions. The standards for the alloy 800H not only specify the composition and mechanical properties but also the minimum grain sizes. This is because these alloys are mostly used in creep resisting applications. The dynamic recrystallization of the highly strained and plasticized material during friction welding resulted in the fine grain structure (20 ± 2 µm) in the weld zone. However, a small increase in grain size was observed in the heat-affected zone of the weldment with a slight decrease in hardness compared to the base metal. Post-weld solution heat treatment (PWHT) of the friction weld joints increased the grain size (42 ± 4 µm) in the weld zone. Both as-welded and post-weld solution heat-treated friction weld joints failed in the heat-affected zone during the room temperature tensile testing and showed a lower yield strength and ultimate tensile strength than the base metal. A fracture analysis of the failed tensile samples revealed ductile fracture features. However, in high-temperature tensile testing, post-weld solution heat-treated joints exhibited superior elongation and strength compared to the as-welded joints due to the increase in the grain size of the weld metal. It was demonstrated in this study that the minimum grain size requirement of the alloy 800H friction weld joints could be successfully met by PWHT with improved strength and elongation, especially at high temperatures.


2015 ◽  
Vol 651-653 ◽  
pp. 677-682 ◽  
Author(s):  
Anatoliy Popovich ◽  
Vadim Sufiiarov ◽  
Evgenii Borisov ◽  
Igor Polozov

The article presents results of a study of phase composition and microstructure of initial material and samples obtained by selective laser melting of titanium-based alloy, as well as samples after heat treatment. The effect of heat treatment on microstructure and mechanical properties of specimens was shown. It was studied mechanical behavior of manufactured specimens before and after heat treatment at room and elevated temperatures as well. The heat treatment allows obtaining sufficient mechanical properties of material at room and elevated temperatures such as increase in ductility of material. The fractography of samples showed that they feature ductile fracture with brittle elements.


2007 ◽  
Vol 344 ◽  
pp. 383-390 ◽  
Author(s):  
Marion Merklein ◽  
Uwe Vogt

Tailored Heat Treated Blanks (THTB) are blanks that exhibit locally different strength specifically optimized for the succeeding forming process. The strength distribution is set by a local, short-term heat treatment modifying the mechanical properties of the material. Hence, THTB allow enhancing forming limits significantly leading to shorter and more robust manufacture process chains. In order to qualify the use of THTB under quasi series conditions, the interdependencies of the blank’s local heat treatment and the entire process chain of the car body manufacture have to be analyzed. In this respect, the impact of a short-term heat treatment on the mechanical properties of AA6181PX, a commonly used aluminum alloy in today’s car bodies, was studied. Also the influence of a short-term heat treatment on the coil lubricant, usually already applied by the material supplier, was given a closer look. Based on these experiments process restrictions for the application of THTB in an industrial automotive environment were derived and a process window for the THTB design was set up. In conclusion, strategies were defined how to enhance the found process boundaries leading to a more robust process window.


2021 ◽  
Vol 63 (1) ◽  
pp. 73-78
Author(s):  
Pulkin Gupta ◽  
Sudha Kumari ◽  
Abhishek Gupta ◽  
Ankit Kumar Sinha ◽  
Prashant Jindal

Abstract Fused deposition modelling (FDM) is a layer-by-layer manufacturing process type of 3D-printing (3DP). Significant variation in the mechanical properties of 3D printed specimens is observed because of varied process parameters and interfacial bonding between consecutive layers. This study investigates the influence of heat treatment on the mechanical strength of FDM 3D printed Polylactic acid (PLA) parts with constant 3DP parameters and ambient conditions. To meet the objectives, 7 sets, each containing 5 dog-bone shaped samples, were fabricated from commercially available PLA filament. Each set was subjected to heat treatment at a particular temperature for 1 h and cooled in the furnace itself, while one set was left un-treated. The temperature for heat treatment (Th) varied from 30 °C to 130 °C with increments of 10 °C. The heat-treated samples were characterized under tensile loading of 400 N and mechanical properties like Young’s modulus (E), Strain % ( ε ) and Stiffness (k) were evaluated. On comparing the mechanical properties of heat-treated samples to un-treated samples, significant improvements were observed. Heat treatment also altered the geometries of the samples. Mechanical properties improved by 4.88 % to 10.26 % with the maximum being at Th of 110 °C and below recrystallization temperature (Tr) of 65 °C. Deformations also decreased significantly at higher temperatures above 100 °C, by a maximum of 36.06 %. The dimensions of samples showed a maximum decrease of 1.08 % in Tr range and a maximum decrease of 0.31 % in weight at the same temperature. This study aims to benefit the society by establishing suitable Th to recover the lost strength in PLA based FDM 3D printed parts.


2012 ◽  
Vol 271-272 ◽  
pp. 17-20
Author(s):  
Shu Yan Wu ◽  
Ze Sheng Ji ◽  
Chun Ying Tian ◽  
Ming Zhong Wu

This work is to study the influence of heat treatment on microstrudture and mechanical properties of AZ31B magnesium alloy prepared by solid -state recycling. AZ31B magnesium alloy chips were recycled by hot extruding. Three different heat treatments were conducted for recycled alloy. Mechanical properties and microstructure of the recycled specimen and heat treated specimen were investigated. 300°C×2h annealing specimen exhibits finer grain due to static recrystallization, and microstructure of 400°C×2h annealing specimen becomes more coarse. 300°C×2h annealing treatment improves obviously strength and ductility of recycled alloy. Ultimate tensile strength of alloy decreases and elongation to failure increases after 400°C×2h annealing. Grain size, dislocation density and bonding of chips have an effect on the elongation of recycled materials. 190°C×8h ageing has no influence on microstructure and mechanical properties of recycled alloy.


2021 ◽  
Author(s):  
Giuseppe Del Guercio ◽  
Manuela Galati ◽  
Abdollah Saboori

Abstract Additive Manufacturing processes are considered advanced manufacturing methods. It would be possible to produce complex shape components from a Computer-Aided Design model in a layer-by-layer manner. Lattice structures as one of the complex geometries could attract lots of attention for both medical and industrial applications. In these structures, besides cell size and cell type, the microstructure of lattice structures can play a key role in these structures' mechanical performance. On the other hand, heat treatment has a significant influence on the mechanical properties of the material. Therefore, in this work, the effect of the heat treatments on the microstructure and mechanical behaviour of Ti-6Al-4V lattice structures manufactured by EBM was analyzed. The main mechanical properties were compared with the Ashby and Gibson model. It is very interesting to notice that a more homogeneous failure mode was found for the heat-treated samples. The structures' relative density was the main factor influencing their mechanical performance of the heat-treated samples. It is also found that the heat treatments were able to preserve the stiffness and the compressive strength of the lattice structures. Besides, an increment of both the elongation at failure and the absorbed energy was obtained after the heat treatments. Microstructure analysis of the heat-treated samples confirms the increment of ductility of the heat-treated samples with respect to the as-built one.


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