scholarly journals Electrochemical Corrosion Behaviour of Different Grades of WC-Co, High-Cr White Cast Irons and Hadfield Steel in 1 M Sulphuric Acid

Materials ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6130
Author(s):  
Johannes H. Potgieter ◽  
David Whitefield ◽  
Vivian Motsumi
Keyword(s):  
Current Density ◽  
Corrosion Current Density ◽  
Corrosion Behaviour ◽  
Mining Industry ◽  
Electrochemical Corrosion ◽  
Corrosion Current ◽  
Binder Content ◽  
Hadfield Steel ◽  
Cast Irons ◽  
Primary Carbides

Electrochemical polarisation tests were carried out on three grades of WC-Co cemented carbides to investigate the corrosive behaviour of the hardmetals and rank them as viable protective liners for chutes and skips in the mining industry. The cobalt binder content and WC particle size varied. The binder content ranged from 6–12 wt%, and the grain size of the WC particles ranged from 0.4–2.3 µm. The performance of the WC-Co hardmetal was compared to three different grades of high chromium white cast irons and Hadfield steel. The cast irons varied in both their chromium content and the morphology of the Cr-rich primary carbides. Potentiodynamic polarisation and linear polarization resistance scans were used to determine the corrosion current density and other electrochemical parameters. The microstructural characteristics of the samples were analysed using Scanning Electron Microscope(SEM) with Energy Dispersive Spectroscopy (EDS), and optical microscopy. The potentiodynamic scans revealed that, although the WC-Co alloys were found to have generally improved corrosion resistance, it was the high-Cr white cast iron (22 wt% Cr) that recorded the lowest corrosion current density and therefore displayed the best resistance against corrosive attack in 1 M H2SO4. The Hadfield steel exhibited the poorest resistance to corrosion and therefore, suffered the most degradation to its exposed surface.

scholarly journals Galvanic Corrosion of SA106 Gr.B Coupled with Magnetite in Alkaline Solution at Various Temperatures

Materials ◽  
2019 ◽  
Vol 12 (4) ◽  
pp. 628
Author(s):  
Soon-Hyeok Jeon ◽  
Geun Song ◽  
Sang Kim ◽  
Do Hur
Keyword(s):  
Current Density ◽  
Corrosion Current Density ◽  
Corrosion Potential ◽  
Galvanic Corrosion ◽  
Electrochemical Corrosion ◽  
Corrosion Current ◽  
Area Ratio ◽  
Manganese Steel ◽  
Effect Of Temperature ◽  
Reductive Dissolution

The effect of temperature on the galvanic corrosion behavior of SA106 Gr.B carbon-manganese steel was studied in an alkaline aqueous solution at various temperatures (30, 60, and 90 °C) via electrochemical corrosion tests. At all temperatures studied, carbon-manganese steel acted as the anode of the galvanic cell composed of carbon-manganese steel and magnetite because the corrosion potential of carbon-manganese steel was significantly lower than that of magnetite. The corrosion current density of carbon-manganese steel significantly increased due to the galvanic effect irrespective of temperature used in this study. With the increase in temperature, the extent of the galvanic effect on the corrosion current density of carbon-manganese steel and reductive dissolution of magnetite gradually increased. When the area ratio of magnetite to carbon-manganese steel increased, the corrosion rate of the carbon-manganese steel in contact with magnetite further increased.

Electrochemical Corrosion Behavior of Iron Aluminides in Sulfuric Acid

2020 ◽  
Vol 1012 ◽  
pp. 395-400
Author(s):  
Pedro Paiva Brito ◽  
Carlos Trivellato de Carvalho Filho ◽  
Gabriela de Andrade Oliveira
Keyword(s):  
Current Density ◽  
Corrosion Current Density ◽  
Electrochemical Impedance ◽  
Electrochemical Corrosion ◽  
Corrosion Current ◽  
Passive Behavior ◽  
Corrosion Evaluation ◽  
Electrochemical Corrosion Behavior ◽  
Work Samples ◽  
Passive Current

In the present work, samples of a binary intermetallic alloy (Fe3Al) with 26at.%Al were submitted to electrochemical corrosion evaluation in a 0.5M H2SO4 solution containing naturally dissolved oxygen. The corrosion resistance was evaluated by applying linear polarization, electrochemical impedance spectroscopy and potentiodynamic polarization at 22 and 35°C. The results obtained revealed that in both conditions the material exhibits active-passive behavior. Heating to 35°C did not alter the passivity characteristics of the alloy (passivation range and passive current density), but elevated the corrosion current density and the critical current density. The polarization resistance of the samples was also decreased with temperature, following the trend observed for the corrosion current density.

scholarly journals The Corrosion Resistance of Graphene-Modified Oily Epoxy Coating on AZ31 Magnesium Alloys

2021 ◽  
Vol 8 ◽  
Author(s):  
Zhengyuan Gao ◽  
Chengjin Sun ◽  
Lianteng Du ◽  
Dong Yang ◽  
Xiang Zhang ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Magnesium Alloy ◽  
Epoxy Resin ◽  
Current Density ◽  
Corrosion Current Density ◽  
Surface Defects ◽  
Electrochemical Corrosion ◽  
Corrosion Current ◽  
Corrosive Media ◽  
Electrochemical Testing

In order to enhance the corrosion resistance of AZ31 magnesium alloy, graphene-modified oily epoxy resin coating (G/OEP) were prepared on the surface of magnesium alloy. SEM observations show that graphene has fewer surface defects, and can significantly improve the surface quality of the coating and reduce defects. FI-TR testing shows that coating are mainly composed of epoxy resin (polyurethane) and its corresponding curing agent. Electrochemical testing shows that the coating can provide good corrosion protection for magnesium alloy. Compared with the corrosion current density of magnesium alloy of 6.20 × 10−7 A/cm2, the G/OEP can significantly reduce the corrosion current density to 6.96 × 10−12 A/cm2. Analysis of the morphology of the coating after electrochemical corrosion found that graphene can improve the shielding ability of the coating to corrosive media, and reduce the damage of corrosion to the coating structure, and enhance the corrosion resistance of the coating. The content of graphene for excellent corrosion resistance of coating during this experiment is 0.6 wt%. The graphene can fill the defects generally in the coating during the curing process to prevent substrate from penetration of corrosive media caused by the density and hydrophobicity of coating are increased.

Corrosion Behavior of Cobalt Alloy Coating in NaCl Solution

2020 ◽  
Vol 993 ◽  
pp. 1086-1094
Author(s):  
Yue Hou ◽  
Hai Yan Chen ◽  
Li Fan ◽  
Yu Rong Xu ◽  
Qian Cheng ◽  
...  
Keyword(s):  
Current Density ◽  
Corrosion Current Density ◽  
Electrochemical Impedance ◽  
Corrosion Behaviour ◽  
Alloy Coating ◽  
Corrosion Current ◽  
Eutectic Structure ◽  
Open Circuit ◽  
The Self ◽  
Nacl Solution

Two kinds of Co-based coatings were obtained through the laser cladding (LC) and plasma transfer arc (PTA) process. The phase composition and microstructure of the coatings were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The corrosion behaviour of the different Co-based alloy coatings in 3.5wt% NaCl solution were compared by means of open-circuit potential (OCP), polarization curve and electrochemical impedance spectroscopy (EIS). XRD and SEM measurements demonstrated that the microstructures of the two different Co-based coatings were composed of primary solid solution γ-Co and eutectic structure Cr23C6, whereas, fish-bone typed (CoCrW)6C was also detected in the coating produced by PTA. The polarization curves and EIS results showed that in 3.5wt% NaCl solution, the passivation zones of the two coatings occurred obviously, the self-corrosion potential of the two coatings shifted to the right, and the self-corrosion current density was much smaller than that of the substrate. In addition, the Co-based coating made by LC showed lower corrosion current density and larger diameter of a capacitive arc than that of Co-based coating produced by PTA, indicating the LC coating had the best corrosion resistance in the three samples.

scholarly journals Prediction Model of Corrosion Current Density Induced by Stray Current Based on QPSO-Driven Neural Network

Complexity ◽  
2019 ◽  
Vol 2019 ◽  
pp. 1-15 ◽  
Author(s):  
Chengtao Wang ◽  
Wei Li ◽  
Gaifang Xin ◽  
Yuqiao Wang ◽  
Shaoyi Xu
Keyword(s):  
Neural Network ◽  
Particle Swarm Optimization ◽  
Current Density ◽  
Corrosion Current Density ◽  
Learning Algorithm ◽  
Particle Swarm ◽  
Electrochemical Corrosion ◽  
Corrosion Current ◽  
Stray Current ◽  
Swarm Optimization

The buried pipelines and metallic structures in subway systems are subjected to electrochemical corrosion under the stray current interference. The corrosion current density determines the degree and the speed of stray current corrosion. A method combining electrochemical experiment with the machine learning algorithm was utilized in this research to study the corrosion current density under the coupling action of stray current and chloride ion. In this study, a quantum particle swarm optimization-neural network (QPSO-NN) model was built up to predict the corrosion current density in the process of stray current corrosion. The QPSO algorithm was employed to optimize the updating process of weights and biases in the artificial neural network (ANN). The results show that the accuracy of the proposed QPSO-NN model is better than the model based on backpropagation neural network (BPNN) and particle swarm optimization-neural network (PSO-NN). The accuracy distribution of the QPSO-NN model is more stable than that of the BPNN model and the PSO-NN model. The presented model can be used for the prediction of corrosion current density and provides the possibility to monitor the stray current corrosion in subway system through an intelligent learning algorithm.

scholarly journals An electrochemical method to investigate the effects of compound composition on gold dissolution in thiosulfate solution

2020 ◽  
Vol 9 (1) ◽  
pp. 496-502 ◽  
Author(s):  
Zhaohui Zhang ◽  
Bailong Liu ◽  
Mei Wu ◽  
Longxin Sun
Keyword(s):  
Dissolution Rate ◽  
Current Density ◽  
Polarization Resistance ◽  
Electrochemical Method ◽  
Corrosion Current Density ◽  
Corrosion Potential ◽  
Corrosion Current ◽  
Gold Dissolution ◽  
Tafel Polarization ◽  
Edta Solution

AbstractThe electrochemical behavior of gold dissolution in the Cu2+–NH3–S2O32−–EDTA solution has been investigated in detail by deriving and analyzing the Tafel polarization curve, as this method is currently widely implemented for the electrode corrosion analysis. The dissolution rate of gold in Cu2+–NH3–S2O32−–EDTA solution was determined based on the Tafel polarization curves, and the effects of various compound compositions in a Cu2+–NH3–S2O32−–EDTA mixture on the corrosion potential and corrosion current density were analyzed. The results showed that the corrosion potential and polarization resistance decreased, whereas the corrosion current density increased for certain concentrations of S2O32−–NH3–Cu2+ and EDTA, indicating that the dissolution rate of gold had changed. The reason for promoting the dissolution of gold is also discussed.

scholarly journals Structure, Corrosion Resistance, Mechanical and Tribological Properties of ZrB2 and Zr-B-N Coatings

Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1194
Author(s):  
Philipp Kiryukhantsev-Korneev ◽  
Alina Sytchenko ◽  
Yuriy Kaplanskii ◽  
Alexander Sheveyko ◽  
Stepan Vorotilo ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Tribological Properties ◽  
Current Density ◽  
Corrosion Current Density ◽  
Elastic Recovery ◽  
Optical Emission ◽  
Corrosion Current ◽  
Impact Testing ◽  
Total Oxidation ◽  
Mechanical And Tribological Properties

The coatings ZrB2 and Zr-B-N were deposited by magnetron sputtering of ZrB2 target in Ar and Ar–15%N2 atmospheres. The structure and properties of the coatings were investigated via scanning and transmission electron microscopy, energy dispersion analysis, optical profilometry, glowing discharge optical emission spectroscopy and X-ray diffraction analysis. Mechanical and tribological properties of the coatings were investigated using nanoindentation, “pin-on-disc” tribological testing and “ball-on-plate” impact testing. Free corrosion potential and corrosion current density were measured by electrochemical testing in 1N H2SO4 and 3.5%NaCl solutions. The oxidation resistance of the coatings was investigated in the 600–800 °С temperature interval. The coatings deposited in Ar contained 4–11 nm grains of the h-ZrB2 phase along with free boron. Nitrogen-containing coatings consisted of finer crystals (1–4 nm) of h-ZrB2, separated by interlayers of amorphous a-BN. Both types of coatings featured hardness of 22–23 GPa; however, the introduction of nitrogen decreased the coating’s elastic modulus from 342 to 266 GPa and increased the elastic recovery from 62 to 72%, which enhanced the wear resistance of the coatings. N-doped coatings demonstrated a relatively low friction coefficient of 0.4 and a specific wear rate of ~1.3 × 10−6 mm3N−1m−1. Electrochemical investigations revealed that the introduction of nitrogen into the coatings resulted in the decrease of corrosion current density in 3.5% NaCl and 1N H2SO4 solution up to 3.5 and 5 times, correspondingly. The superior corrosion resistance of Zr-В-N coatings was related to the finer grains size and increased volume of the BN phase. The samples ZrB2 and Zr-B-N resisted oxidation at 600 °C. N-free coatings resisted oxidation (up to 800 °С) and the diffusion of metallic elements from the substrate better. In contrast, Zr-B-N coatings experienced total oxidation and formed loose oxide layers, which could be easily removed from the substrate.

Evaluation on the Addition of Inhibitor and Surface Treatment to Corrosion Behavior of the Reinforced Steel Bar Embedded in Mortar Specimen

2017 ◽  
Vol 744 ◽  
pp. 114-120
Author(s):  
Kyung Man Moon ◽  
Sung Yul Lee ◽  
Jae Hyun Jeong ◽  
Myeong Hoon Lee
Keyword(s):  
Current Density ◽  
Test Specimen ◽  
Corrosion Current Density ◽  
Corrosion Current ◽  
Corrosion Properties ◽  
Mortar Specimen ◽  
Steel Bar ◽  
Steel Bars ◽  
Reinforced Steel ◽  
One Year

In this study, seven types of mortar test specimens were manufactured with parameters, that is, the surface of the reinforced steel bar was treated with hot dip galvanizing (Zn) and the surface of the test specimen was coated with underwater paint, and four types of inhibitors (DAW, MCI, DCI, and Silcon) were added in mortars respectively. And, the seven types of mortar test specimens were immersed in seawater for 4 years. The corrosion properties of the reinforced steel bars embedded in mortar test specimens were investigated using electrochemical methods. The corrosion potentials of the test specimens with painting on the surface of the specimen and Zn coating on the surface of the steel bar exhibited the noblest and lowest values respectively after one year, however, after 4 years, the specimens of underwater painting and of addition of Silcon inhibitor indicated the noblest and lowest values of corrosion potentials respectively. Furthermore, the painting specimen exhibited the smallest values of corrosion probability as welll as of the corrosion current density, while, addition of MCI inhibitor showed the highest values of both corrosion probability and corrosion current density. Moreover, the painting specimen showed the smallest value of neutralization degree among all the specimens, and the largest value of neutralization degree was observed at the specimen of natural condition (no adding of inhibitor, no painting and no Zn coating). As a result, it is considered that the addition of inhibitors, coating with hot dip galvanizing (Zn), and painting on the surface have the effects not only to inhibit the neutralization degree but also to increase the corrosion resistance of the embedded steel bar.

scholarly journals Corrosion behaviour of an AlZnSnSrGa alloy in aqueous solutions of NaCl and Na2So4

2000 ◽  
Vol 65 (1) ◽  
pp. 73-81
Author(s):  
P. Zivkovic ◽  
J. Pjescic ◽  
S. Mentus
Keyword(s):  
Corrosion Rate ◽  
Aqueous Solutions ◽  
Polarization Resistance ◽  
Corrosion Current Density ◽  
Corrosion Behaviour ◽  
Base Material ◽  
Corrosion Current ◽  
Open Circuit ◽  
Base Metals ◽  
Aluminium Plant

The alloy composed of Al(95.53%), Zn(2.85%), Sn(0.515%), Ga(0.1%) and Sr(0.009%), with the weight percents in the parentheses, was prepared by melting, using Al(99.84%), a product of the Aluminium Plant-Podgorica, as the base material. The corrosion behaviour of this alloy was tested in relation to the behaviour of the base metals, by both open curcuit potential and polarization resistance methods, in aqueous solutions of both NaCl and Na2SO4, the concentration of which varied within the range 0.00051 - 0.51 mol dm -3. Over the whole salt concentration ranges, the corrosion parameters indicate that the corrosion rate of the alloy is significantly higher than the rate of the base material. For instance, for the concentration range 0.00051 - 0.51 mol dm -3 , the stationary open circuit potentials, related to SCE, in NaCl solutions were - 1.200 to - 1.460 V for the alloy and - 0.693 to - 0.920 V for Al, while in Na2SO4 solutions, the stationary open circuit potentials were - 1.190 to - 1.465V for the alloy and - 0.780 to - 0.860V for Al. At the same time, the corrosion current density in NaCl solutions varied within 11-89 mA cm -2 for the alloy and 0.35 - 0.80 for Al, while in Na2SO4 solutions it amounted to 5.7.52 mA cm -2 for the alloy and 0.28 - 0.88 mA cm -2 for Al.

Electrochemical Corrosion Behaviour of ZrN Film in Various Corrosive Fluid

2015 ◽  
Vol 3 (1) ◽  
pp. 1-13 ◽  
Author(s):  
Vishnu R. ◽  
Jiten Das ◽  
S. B. Arya ◽  
Manish Roy
Keyword(s):  
Sea Water ◽  
Corrosion Behaviour ◽  
Water Solution ◽  
Electrochemical Corrosion ◽  
High Hardness ◽  
Corrosion Current ◽  
Plain Carbon Steel ◽  
Open Circuit ◽  
Protective Film ◽  
Hank’S Solution

Recently, ZrN has been attracting interest for its excellent corrosion resistance, biocompatibility, high hardness, good lubricity and ductility. Although tribological study of ZrN coating has been carried out extensively, investigation related to corrosion of ZrN film is limited. In view of this and in view of possible applications of ZrN film in several engineering components, the present investigation has been undertaken to evaluate the corrosion response of ZrN film in seawater solution, Hank's solution, 0.5M H2SO4solution and 0.5M HCl solutions. Towards that purpose, potentiostatic, open circuit potential and potentiodynamic study of ZrN film deposited on plain carbon steel has been carried out in all these solutions. Results indicate that stable protective film is formed on the surface of ZrN coating in all these solution except 0.5M H2SO4 solution. The formation of protective film on ZrN coating is fastest in sea water solution and it is slowest in the Cl¯ ions containing media, 0.5 M HCl. The corrosion current is highest for 0.5M H2SO4 acid solution and least for Hank's solution.

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