scholarly journals The Effect of the Transformation of ε-Fe2-3N into γ′-Fe4N Phase on the Fatigue Strength of Gas-Nitrided Pure Iron

Metals ◽  
2020 ◽  
Vol 10 (6) ◽  
pp. 823
Author(s):  
Sunkwang Kim ◽  
Sungook Yoon ◽  
Jun-Ho Kim ◽  
Soon Park

The effect of the iron nitride phases, ε-Fe2-3N and γ′-Fe4N, on the fatigue strength was investigated. Pure iron was used to observe only the effect of nitride, excluding the effects of factors, such as residual stress, depending on the alloy composition and microstructural change according to working on the fatigue strength. In this work, ε and γ′ phases were respectively grown at a time on the surface of the pure iron specimens using the appropriate nitriding potential KN, the mixture rates of ammonia and hydrogen gases, at same temperature of 570 °C according to the Fe-N Lehrer diagram. Another γ′ phase was prepared by first growing the ε phase and then transformed from ε phase into γ′ phase by changing the KN at the same temperature of 570 °C in the 2-stage gas nitriding. The fatigue strengths of the iron nitride consisted of ε and γ′ phases, γ′ phase, and γ′ phase grown by the 2-stage gas nitriding were evaluated, respectively. As a result, first, it can be seen that the diffusion layer of ε phase was deeper than γ′ phase, but fatigue strength was lower. On the other hand, fatigue strength of both the γ′ phases are higher than that of the ε, and the fatigue strength of γ′ phase nitride grown by 2-stage gas nitriding was almost similar to that of γ′ phase nitride grown at a time, i.e., fatigue strength was not significantly related to diffusion depth and depended on nitride phases in this study. Secondly, we cannot clearly conclude that there was the difference in fatigue strength according to the thickness of nitride layer consisted of γ′ phase. However, it is clear that when ε phase was transformed to γ′ phase, fatigue strength had the same level as γ′ phase formed at one time.

2018 ◽  
Vol 934 ◽  
pp. 79-88 ◽  
Author(s):  
An Min Liu ◽  
Yu Fan ◽  
Pei Zhi Li ◽  
Kun Chen ◽  
Ke Pu ◽  
...  

Overview of Gas nitriding on the surface of industrial pure iron and laser gas nitriding, research under different nitriding process, the phase, organization and mechanical properties of the nitride layer that is the difference. Plasma sprayed titanium on industrial pure iron surface, the laser nitriding experiments were carried out on the titanium surface. The formation of iron and nitrogen compounds is induced by the combination of titanium nitride. The difference between gas nitriding and laser nitriding is analyzed. The results show that: (1) after gas nitriding, the nitrides formed on the surface of pure iron are mainly ε-Fe2-3N and γ′-Fe4N, the surface hardness is 158 HV, and the increase is 32%. (2) in the 500 W laser power, laser nitriding formed on the surface of Titanium metal layer of pure iron, but not the formation of iron and nitrogen compound, the surface hardness of 168 HV, increased by 46%. (3) under the condition of 500 W laser power, the industrial pure iron was nitrided by laser, without the formation of iron and nitrogen compounds, but the surface hardness of the sample was increased by 20%.


2009 ◽  
Vol 283-286 ◽  
pp. 133-138 ◽  
Author(s):  
Mourad Keddam ◽  
B. Bouarour ◽  
R. Kouba ◽  
Redoune Chegroune

This work deals with a study of the nitriding potential effect on development of the compound layer during the gas nitriding of Armco Fe samples. The gas nitriding experiments were performed in an atmosphere of partially dissociated gas ammonia (NH3) at 520 °C under a nitriding potential varying from 0.25 to 3.5 atm-0.5 during 2 h. Through this experimental work including XRD analysis, optical and SEM observations of the cross-sections of the treated samples, it is shown that the microstructural nature of the compound layer depends upon the nitriding potential value. By use of the inverse problem based on a diffusion model previously published, it was possible to estimate the diffusion coefficient of N in ' iron nitride as a function of the applied nitriding potential. XRD analysis has shown that the compound layer was composed of iron nitride. A linear semi-logarithmic relationship relating the nitriding potential to the diffusion coefficient of nitrogen in iron nitride was also derived.


2006 ◽  
Vol 258-260 ◽  
pp. 172-175
Author(s):  
Mourad Keddam

In this work, an approach of reactive nitrogen diffusion is presented and applied to the iron gas nitriding process. A kinetic model based on Fick's laws is used to simulate the layer growth kinetics of a biphase configuration composed of ε and γ’ iron nitrides grown on the pure iron substrate. This diffusional approach, under certain assumptions, reveals the influence of the nitriding potential on the layer growth kinetics during the gas nitriding of pure iron. Some simulation results are presented and discussed.


2005 ◽  
Vol 297-300 ◽  
pp. 1446-1451 ◽  
Author(s):  
Takeshi Kasuya ◽  
Hideto Suzuki

The fatigue strength of TiAl intermetallic alloy coated with TiAlN film was studied in vacuum at 1073K using a SEM-servo testing machine. In addition, three kinds of TiAlN films were given by physical vapor deposition (1, 3, and 10μ m). The fatigue strength of 3μ m was highest. Also, the fatigue strength of 1μ m was lowest. From this result, existence of optimum film thickness was suggested because the difference of fatigue strength arose in each film thickness. The justification for existence of optimum film thickness is competition of 45-degree crack and 90-degree crack. The 45-degree crack is phenomenon seen in the thin film (1μ m), and is caused by plastic deformation of TiAl substrate. The 45-degree crack is the factor of the fatigue strength fall by the side of thin film. In contrast, the 90-degree crack is phenomenon in the thick film (10μ m), and is caused as result of reaction against load to film. The 90-degree crack is the factor of the fatigue strength fall by the side of thick film. In conclusion, the optimum film thickness can perform meso fracture control, and improves fatigue strength.


2011 ◽  
Vol 10 ◽  
pp. 2943-2948 ◽  
Author(s):  
S. Fare ◽  
N. Lecis ◽  
E. Brescia ◽  
M. Mazzola

2011 ◽  
Vol 1290 ◽  
Author(s):  
Dodi Heryadi ◽  
Udo Schwingenschlögl

ABSTRACTDue to their potential applications in magnetic storage devices, iron nitrides have been a subject of numerous experimental and theoretical investigations. Thin films of iron nitride have been successfully grown on different substrates. To study the structural properties of a single monolayer film of FeN we have performed an ab-initio molecular dynamics simulation of its formation on a Cu(100) substrate. The iron nitride layer formed in our simulation shows a p4gm(2x2) reconstructed surface, in agreement with experimental results. In addition to its structural properties, we are also able to determine the magnetization of this thin film. Our results show that one monolayer of iron nitride on Cu(100) is ferromagnetic with a magnetic moment of 1.67μB.


2020 ◽  
Vol 11 (1) ◽  
Author(s):  
Qi Zhang ◽  
Yuman Zhu ◽  
Xiang Gao ◽  
Yuxiang Wu ◽  
Christopher Hutchinson

Abstract The fatigue performance of high strength aluminum alloys used in planes, trains, trucks and automobiles is notoriously poor. Engineers must design around this important limitation to use Al alloys for light-weighting of transportation structures. An alternative concept for microstructure design for improved fatigue strength is demonstrated in this work. Microstructures are designed to exploit the mechanical energy imparted during the initial cycles of fatigue to dynamically heal the inherent weak points in the microstructure. The fatigue life of the highest strength Aluminum alloys is improved by 25x, and the fatigue strength is raised to ~1/2 the tensile strength. The approach embraces the difference between static and dynamic loading and represents a conceptual change in microstructural design for fatigue.


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