scholarly journals The Effect of Tin Content on the Strength of a Carbon Fiber/Al-Sn-Matrix Composite Wire

Metals ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 2057
Author(s):  
Sergei Galyshev ◽  
Valery Orlov ◽  
Bulat Atanov ◽  
Evgeniy Kolyvanov ◽  
Oleg Averichev ◽  
...  

The effect of tin content in an Al-Sn alloy in the range from 0 to 100 at.% on its mechanical properties was studied. An increase in the tin content leads to a monotonic decrease in the microhardness and conditional yield stress of the Al-Sn alloy from 305 to 63 MPa and from 32 to 5 MPa, respectively. In addition, Young’s modulus and the shear modulus of the Al-Sn alloy decreases from 65 to 52 GPa and from 24 to 20 GPa, respectively. The effect of tin content in the Al-Sn matrix alloy in the range from 0 to 50 at.% on the strength of a carbon fiber/aluminum-tin-matrix (CF/Al-Sn) composite wire subject to three-point bending was also investigated. Increasing tin content up to 50 at.% leads to a linear increase in the composite wire strength from 1450 to 2365 MPa, which is due to an increase in the effective fiber strength from 65 to 89 at.%. The addition of tin up to 50 at.% to the matrix alloy leads to the formation of weak boundaries between the matrix and the fiber. An increase in the composite wire strength is accompanied by an increase in the average length of the fibers pulled out at the fracture surface. A qualitative model of the relationship between the above parameters is proposed.

2019 ◽  
Vol 285 ◽  
pp. 197-202
Author(s):  
Le Hua Qi ◽  
Li Jun Han ◽  
Ji Ming Zhou ◽  
Hai Ming Meng ◽  
Xin Yu ◽  
...  

In this paper, continuous carbon fiber reinforced aluminum matrix (Cf/Al) composite plate with complex curved surface is fabricated by liquid-solid infiltration extrusion. The influence of fabrication parameters, such as the melting temperature, extrusion temperature and extrusion pressure on the Cf/Al composite plate is studied. The experimental results show that the liquid-solid infiltration extrusion process can be used to fabricate the Cf/Al composite with curved surface. The Cf/Al composite exhibits good infiltration and well-formed quality when the extrusion pressure is 50MPa, the extrusion temperature is 670°C and the melting temperature is 690°C. According to the microstructure observation, the carbon fiber uniformly distributes in the aluminum alloy matrix without damage and obvious defects. The density of the composite is decreased by 17.9%, from 2.71g/cm3 to 2.29g/cm3, which is lower than that of the matrix alloy, and the ultimate tensile strength is increased by 120% compared with the matrix alloy, from 127MPa to 279MPa.


1994 ◽  
Vol 350 ◽  
Author(s):  
Randy R. Bowman ◽  
Ivan E. Locci ◽  
Susan L. Draper ◽  
Ajay K. Misra

AbstractStrength degradation of single crystal Al2O3 fibers due to the effect of fiber/matrix interaction and processing of NiAl and superalloy matrix composites, was investigated. Strength loss was quantified by tensile testing fibers that were exposed to the matrix alloy using two different methods. In one method, the fibers were incorporated into a composite by either the Powder Cloth (P-C) or binderless powder technique. The fibers were then extracted from the composite by chemical dissolution of the matrix and subsequently tensile tested and examined by scanning electron microscopy. In the other method, fibers were sputter-coated with a similar matrix composition and heat-treated to simulate conditions similar to those experienced during composite powder fabrication methods. In the sputter coating method, the contribution of fiber-matrix reaction on fiber strength loss was isolated from the effects of the various mechanical loads which are present during powder fabrication. For all matrices studied, significant strength loss was observed both in fibers extracted from composites and in fibers sputter-coated and annealed. Although surface ridges and pores were observed on the degraded fibers, it remains uncertain whether these features were responsible for the strength loss.


2020 ◽  
Vol 72 (10) ◽  
pp. 1153-1158 ◽  
Author(s):  
Yafei Deng ◽  
Xiaotao Pan ◽  
Guoxun Zeng ◽  
Jie Liu ◽  
Sinong Xiao ◽  
...  

Purpose This paper aims to improve the tribological properties of aluminum alloys and reduce their wear rate. Design/methodology/approach Carbon is placed in the model at room temperature, pour 680°C of molten aluminum into the pressure chamber, and then pressed it into the mold containing carbon felt through a die casting machine, and waited for it to cool, which used an injection pressure of 52.8 MPa and held the same pressure for 15 s. Findings The result indicated that the mechanical properties of matrix and composite are similar, and the compressive strength of the composite is only 95% of the matrix alloy. However, the composite showed a low friction coefficient, the friction coefficient of Gr/Al composite is only 0.15, which just is two-third than that of the matrix alloy. Similarly, the wear rate of the composite is less than 4% of the matrix. In addition, the composite can avoid severe wear before 200°C, but the matrix alloy only 100°C. Originality/value This material has excellent friction properties and is able to maintain this excellent performance at high temperatures. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-10-2019-0454/


2021 ◽  
Vol 11 (3) ◽  
pp. 1171
Author(s):  
Chang Xu ◽  
Zhihong Sun ◽  
Guowei Shao

Two-unit cells developed to predict the effective thermal conductivities of four-directional carbon/carbon composites with the finite element method are proposed in this paper. The smaller-size unit cell is formulated from the larger-size unit cell by two 180° rotational transformations. The temperature boundary conditions corresponding to the two-unit cells are derived, and the validity is verified by the temperature and heat flux distributions at specific positions of the larger-size unit cell and the smaller-size unit cell. The thermal conductivities of the carbon fiber bundles and carbon fiber rods are measured firstly. Then, combined with the properties of the matrix, the effective thermal conductivities of the four-directional carbon/carbon composites are numerically predicted. The results in transverse direction predicted by the larger-size unit cell and the smaller-size unit cell are both higher than experimental values, which are 5.8 to 6.2% and 7.3 to 8.2%, respectively. In longitudinal direction, the calculated thermal conductivities of the larger-size unit cell and the smaller-size unit cell are 6.8% and 6.2% higher than the experimental results, respectively. In addition, carbon fiber rods with different diameters are set to clarify the influence on the effective thermal conductivities of the four-directional carbon/carbon composites.


Transient creep following stress reductions has been analysed by the method described by McLean (1980) to determine the friction stress σ 0 as a function of temperature and directional solidification conditions for the γ-γ'-Cr 3 Cr 2 in-situ composite and for the γ-γ' matrix alloy. These values of σ 0 are identical to the flow stresses at creep strain rates and can be identified with the sums of the barriers to dislocation motion through the matrix by climb around γ'-particles and Orowan bowing between the carbide fibres. The friction stress and the kinetics of deformation of the composite are determined by the matrix behaviour, whereas its creep strength depends on the distribution of stress between fibre and matrix. When the steady-state creep behaviour of γ-γ'-Cr 3 C 2 is analysed by using the usual power law description in terms of the effective stress σ — σ 0 , rather than the applied stress σ, the stress exponent is ca 4 and the activation energy is similar to the activation energy of self-diffusion for nickel. The results provide strong evidence for the operation of recovery-creep in both the composite and matrix alloys.


2021 ◽  
pp. 002199832110112
Author(s):  
Qing Yang Steve Wu ◽  
Nan Zhang ◽  
Weng Heng Liew ◽  
Vincent Lim ◽  
Xiping Ni ◽  
...  

Propagation of ultrasonic wave in Carbon Fiber Reinforced Polymer (CFRP) is greatly influenced by the material’s matrix, resins and fiber volume ratio. Laser ultrasonic broadband spectral technique has been demonstrated for porosity and fiber volume ratio extraction on unidirection aligned CFRP laminates. Porosity in the matrix materials can be calculated by longitudinal wave attenuation and accurate fiber volume ratio can be derived by combined velocity through the high strength carbon fiber and the matrix material with further consideration of porosity effects. The results have been benchmarked by pulse-echo ultrasonic tests, gas pycnometer and thermal gravimetric analysis (TGA). The potentials and advantages of the laser ultrasonic technique as a non-destructive evaluation method for CFRP carbon fiber volume fraction evaluation were demonstrated.


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