scholarly journals Enhancement of Chloroprene/Natural/Butadiene Rubber Nanocomposite Properties Using Organoclays and Their Combination with Carbon Black as Fillers

Polymers ◽  
2021 ◽  
Vol 13 (7) ◽  
pp. 1085
Author(s):  
Patricia Castaño-Rivera ◽  
Isabel Calle-Holguín ◽  
Johanna Castaño ◽  
Gustavo Cabrera-Barjas ◽  
Karen Galvez-Garrido ◽  
...  

Organoclay nanoparticles (Cloisite® C10A, Cloisite® C15) and their combination with carbon black (N330) were studied as fillers in chloroprene/natural/butadiene rubber blends to prepare nanocomposites. The effect of filler type and load on the physical mechanical properties of nanocomposites was determined and correlated with its structure, compatibility and cure properties using Fourier Transformed Infrared (FT-IR), X-ray Diffraction (XRD), Thermogravimetric Analysis (TGA) and rheometric analysis. Physical mechanical properties were improved by organoclays at 5–7 phr. Nanocomposites with organoclays exhibited a remarkable increase up to 46% in abrasion resistance. The improvement in properties was attributed to good organoclay dispersion in the rubber matrix and to the compatibility between them and the chloroprene rubber. Carbon black at a 40 phr load was not the optimal concentration to interact with organoclays. The present study confirmed that organoclays can be a reinforcing filler for high performance applications in rubber nanocomposites.

Polymers ◽  
2019 ◽  
Vol 11 (11) ◽  
pp. 1763 ◽  
Author(s):  
Miaomiao Qian ◽  
Weimin Huang ◽  
Jinfeng Wang ◽  
Xiaofeng Wang ◽  
Weiping Liu ◽  
...  

For the first time, phenolic formaldehyde resin (PF)-treated silica carbon black (SiCB) were prepared with different treatment conditions and their effect as fillers on the mechanical properties of filler filled natural rubber/butadiene rubber (NR/BR) composites were investigated in detail. The PF coating layer on the SiCB derived from rusk husk not only promoted the dispersion of the fillers but also improved the interfacial interactions between fillers and the rubber matrix. As a result, both the cross-link density and mechanical properties of the obtained composites were effectively enhanced. The filler SiCB with 3 wt % PF surface treatment greatly improved the tensile strength of NR/BR composites and reached 7.1 MPa, which increased by 73.7% compared with that of SiCB-filled NR/BR composites. The improved interfacial interactions promoted higher energy dissipation, leading to simultaneously enhancing the glass transition temperature of the obtained composites. Due to the easy processing and low cost of filler as well as the effectively enhanced mechanical properties of composites, the PF-coating methodology has a great potential for practical applications in SiCB reinforced high-performance composites. A commercial filler, carbon black (N774), was also used in this study and evaluated under the same conditions for comparison.


Polymers ◽  
2021 ◽  
Vol 13 (4) ◽  
pp. 616
Author(s):  
Ján Kruželák ◽  
Andrea Kvasničáková ◽  
Klaudia Hložeková ◽  
Rastislav Dosoudil ◽  
Marek Gořalík ◽  
...  

In the present work, composite materials were prepared by incorporation of manganese-zinc ferrite, carbon black and combination of ferrite and carbon black into acrylonitrile-butadiene rubber (NBR). For cross-linking of composites, standard sulfur-based curing system was applied. The main goal was to investigate the influence of the fillers on the physical-mechanical properties of composites. Then, the electromagnetic absorption shielding ability was investigated in the frequency range 1 MHz–3 GHz. The results revealed that composites filled with ferrite provide sufficient absorption shielding performance in the tested frequency range. On the other hand, ferrite behaves as an inactive filler and deteriorates the physical-mechanical characteristics of composites. Carbon black reinforces the rubber matrix and contributes to the improvement of physical-mechanical properties. However, composites filled with carbon black are not able to absorb electromagnetic radiation in the given frequency range. Finally, the combination of carbon black and ferrite resulted in the modification of both physical-mechanical characteristics and absorption shielding ability of hybrid composites.


2014 ◽  
Vol 87 (2) ◽  
pp. 360-369 ◽  
Author(s):  
Junping Zheng ◽  
Jin Tan ◽  
Hong Gao ◽  
Chuanzeng Wang ◽  
Zhilei Dong

ABSTRACT To satisfy some special demands of many applications in the fields of aerospace and the electronic industry, low temperature resistant and high electrical insulation chloroprene rubber (CR) was prepared by blending pristine CR with different weight ratios of butadiene rubber (BR). The low temperature resistance, electrical insulation properties, and mechanical properties of CR/BR blends were investigated. With increasing BR content, the low temperature resistance and electrical insulation properties were improved, whereas the tensile strength and elongation at break decreased. For the CR/BR (65/35) blend, filled with SiO2, the brittleness temperature (Tb) was reduced to −61 °C and the high electrical insulation properties were obtained without sacrificing mechanical properties too much. The tan δ plots of CR/BR blends, investigated by dynamic mechanical analysis, also revealed that BR could reduce glass transition temperature (Tg) and improve low temperature resistance of CR. The phase contrast microscope images of CR/BR blends demonstrated that the phase structure of the blends changed with increasing BR content. Furthermore, the fracture surfaces of CR/BR blends, observed by scanning electron microscopy, showed that the compatibility of CR/BR blends was poor although the CR/BR blends were homogeneous in macrostructure.


2010 ◽  
Vol 113-116 ◽  
pp. 1712-1715
Author(s):  
Cheng Yu Wang ◽  
Chang Yu Liu ◽  
Jian Li

The preparation of hydrophobic CaCO3-wood composite through a double-diffusive method using dodecanoic acid as organic substrate is demonstrated. The product was characterized by the contact angle analysis, X-ray diffraction (XRD), fourier transform infrared spectroscopy (FT-IR) and scanning electron microscope (SEM). The mechanical properties of the product were measured. The results show that the synthesized CaCO3 fills in the wood cell and covers the surface of wood. The CaCO3-wood composite is hydrophobic. The mechanical properties of wood composite have significantly increased.


2008 ◽  
Vol 47-50 ◽  
pp. 1169-1172 ◽  
Author(s):  
Si Zhu Wu ◽  
Feng Zhang ◽  
Xiao Xiao Hou ◽  
Xiao Ping Yang

Partially aligned and oriented polyacrylonitrile(PAN)-based nanofibers were electrospun from PAN and CNTs/PAN in the solution of dimethylformamide(DMF) to manufacture the carbon nanofibers. The as-spun nanofibers were hot-stretched in a temperature controlled oven to enhance its crystallinity and molecular orientation. Therefore it were stabilized at 250 ( under a stress, and carbonized at 1000 ( in N2 atmosphere by fixing the length of the stabilized nanofiber to convert them into carbon nanofibers. With the hot-stretched process and with the content of CNTs, the mechanical properties will be enhanced correspondingly. The crystallinity of the stretched fibers confirmed by X-ray diffraction has also increased. For PAN nanofibers, the improved fiber alignment and crystallinity resulted in the increased mechanical properties, such as the modulus and tensile strength of the nanofibers. It was concluded that the hot-stretched nanofiber and the CNTs/PAN nanofibers can be used as a potential precursor to produce high-performance carbon composites.


2011 ◽  
Vol 221 ◽  
pp. 200-204
Author(s):  
Guang Yi Lin ◽  
Ben Fa Gao ◽  
Chuan Sheng Wang

The NR/SBR/oranoclay nancomposites were prepared by mechanical mixing method. The dispersion of the oranoclay in the rubber matrix was characterized by X-ray diffraction and scanning electron microscopy. And the effects of different filler and contents on the mechanical properties were investigated. The results showed that the particles of organoclay can be dispersed homogeneously in the rubber matrix. Compbination of carbon black and organoclay shows the synergistic effect which lead to high tensile strength. In addition, organoclay can decrease the Mooney viscosity which is useful for processing. The method is simple, which can be used industrially for use of organoclay in elastomer.


Minerals ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 1388
Author(s):  
Kenan Zhang ◽  
Hao Zhang ◽  
Linsong Liu ◽  
Yongjie Yang ◽  
Lihui Liu ◽  
...  

The aim of this work was to investigate the dispersibility of kaolinite-rich coal gangue in rubber matrix, the mechanical properties and thermal stability of coal gangue/styrene butadiene rubber (SBR) composites, and to compare these properties to those of the same coal gangue but had undergone thermal activation and modification. Several experimental techniques, such as X-ray diffraction (XRD), X-ray fluorescence (XRF), scanning electron microscopy (SEM), Fourier-transform infrared spectroscopy (FTIR), thermogravimetric-differential scanning calorimetry (TG-DSC), laser-scattering particle analyzer were adopted to characterize the coal gangue particles and then the obtained composites. The results demonstrated the raw coal gangue (RCG) was mainly composed of kaolinite. Calcination led to amorphization of thermal activated coal gangue (ACG), increased hydrophilicity and void volume, and decreased pH. The grain size of ACG became coarser than RCG, but ACG turned loose confirmed by higher degree of refinement after grinding. Modification enhanced the hydrophobicity of the coal gangue and improved its dispersibility than fillers without modification. Calcined samples had better dispersibility than uncalcined fillers. Additionally, the coal gangue treated by calcinating, grinding and modifying (MGA) had the best dispersion in rubber matrix. Either calcination or modification could improve the mechanical properties and thermal stability of coal gangue filled rubber, while the performance of MGA reinforced SBR (MGA-SBR) was the best. The enhanced performance of the MGA-SBR was owed to better dispersion of particles as well as stronger interactions between particles and rubber macromolecules.


2006 ◽  
Vol 530-531 ◽  
pp. 709-714 ◽  
Author(s):  
Edcleide Maria Araújo ◽  
Amanda D. de Oliveira ◽  
Renata Barbosa ◽  
Tomás Jefférson Alves de Mélo

In this work, polyethylene/montmorillonite clay nanocomposites were produced by melt intercalation. The clays were treated with quaternary ammonium salts and then treated and untreated clays were introduced in polyethylene. The clays were characterized by X-Ray Diffraction (XRD) and Fourier Transform Infrared Spectroscopy (FT-IR). The nanocomposites were characterized by mechanical and flammability properties. The results showed that the mechanical properties were improved by introduction of organoclay in polyethylene matrix. By adding only 3wt% montmorillonite, the burning rate of the nanocomposites was reduced by 17% in relation to PE matrix.


2013 ◽  
Vol 37 (1) ◽  
pp. 11-20 ◽  
Author(s):  
Nasrin Parvin ◽  
Md Samir Ullah ◽  
Md Forhad Mina ◽  
Md Abdul Gafur

Organic filler like carbon black (CB) and inorganic filler like talc (T) with 0, 0.5, 1.0, 10, 20 and 40 wt% were separately loaded in high density polyethylene (HDPE) by the extrusion moulding method at 160oC. Then, different sets of filler loaded HDPE composites were prepared using the compression moulding technique, and their structures and mechanical properties were characterized. The pure HDPE sample, as examined by the X-ray diffraction (XRD) technique, showed orthorhombic structure, which did not change either with filler types or with their concentration. The only variations found in the structure are the changes of crystallinity and crystallized size that depend on both types of fillers and their concentrations. Incorporation of CB in HDPE emphasizes the crystallinity and crystallized size more than that of T. The tensile strength of the composite decreases with the increase of both types of fillers, and this decrease is explained on the basis of Nielson model, which basically describes a poor interaction between filler and HDPE matrix. An increase of Young’s modulus of 350% is observed with the increasing CB and T contents, representing an increase of the stiffness in the materials. Flexural strength increased with the increase of CB content but decreased with the increase of talc content. Although the microhardness was observed to increase with both types of fillers, the hardness value was 80% higher for CB loaded-composites than that of T at 40 wt% filler content. These findings strongly indicate that the compatibility of HDPE is better with organic filler than with inorganic one. DOI: http://dx.doi.org/10.3329/jbas.v37i1.15675 Journal of Bangladesh Academy of Sciences, Vol. 37, No. 1, 11-20, 2013


2011 ◽  
Vol 110-116 ◽  
pp. 3818-3824
Author(s):  
Xiao Ping Wang ◽  
De Min Jia ◽  
An Min Huang

Organo-montmorillonite (OMMT) was compounded with Hydrogenated Nitrile-Butadiene Rubber (HNBR)(50% epoxidation) to prepare nanocomposites by melt mixing method. The nanometer scales of organoclays in rubber matrix were determined by X-ray diffraction testing, the exfoliated/intercalated structures of OMMT in HNBR were confirmed by transmission elector microscopy. The increases in tensile module and strength of HNBR/OMMT nanocomposites vulcanizaters were caused by the better interactions between rubber macromolecule chains and organoclay layers. The air-aging properties of nanocomposites enhanced by the increasing content of OMMT, which was leaded by the barrier characterize of nanodisperse OMMT layers. DMA test showed that the Tgs of HNBR/OMMT shifted to a higher temperature, as verified by the crosslinking density determination.


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