scholarly journals Innovative Methods for Small Mixed Batches Production System Improvement: The Case of a Bakery Machine Manufacturer

2020 ◽  
Vol 12 (15) ◽  
pp. 6266 ◽  
Author(s):  
Kristina Zgodavova ◽  
Peter Bober ◽  
Vidosav Majstorovic ◽  
Katarina Monkova ◽  
Gilberto Santos ◽  
...  

One of the common problems of organizations with turn-key projects is the high scrap rate. There exist such traditional methods as Lean Six Sigma (LSS) and DMAIC tools that analyze causes and suggest solutions. New emerging intelligent technologies should influence these methods and tools as they affect many areas of our life. The purpose of this paper is to present the innovative Small Mixed Batches (SMB). The standard set of LSS tools is extended by intelligent technologies such as artificial neural networks (ANN) and machine learning. The proposed method uses the data-driven quality strategy to improve the turning process at the bakery machine manufacturer. The case study shows the step-by-step DMAIC procedure of critical to quality (CTQ) characteristics improvement. Findings from the data analysis lead to a change of measurement instrument, training of operators, and lathe machine set-up correction. However, the scrap rate did not decrease significantly. Therefore the advanced mathematical model based on ANN was built. This model predicts the CTQ characteristics from the inspection certificate of the input material. The prediction model is a part of a newly designed process control scheme using machine learning algorithms to reduce the variability even for input material with different properties from new suppliers. Further research will be focused on the validation of the proposed control scheme, and acquired experiences will be used to support business sustainability.

Sensors ◽  
2021 ◽  
Vol 21 (14) ◽  
pp. 4846
Author(s):  
Dušan Marković ◽  
Dejan Vujičić ◽  
Snežana Tanasković ◽  
Borislav Đorđević ◽  
Siniša Ranđić ◽  
...  

The appearance of pest insects can lead to a loss in yield if farmers do not respond in a timely manner to suppress their spread. Occurrences and numbers of insects can be monitored through insect traps, which include their permanent touring and checking of their condition. Another more efficient way is to set up sensor devices with a camera at the traps that will photograph the traps and forward the images to the Internet, where the pest insect’s appearance will be predicted by image analysis. Weather conditions, temperature and relative humidity are the parameters that affect the appearance of some pests, such as Helicoverpa armigera. This paper presents a model of machine learning that can predict the appearance of insects during a season on a daily basis, taking into account the air temperature and relative humidity. Several machine learning algorithms for classification were applied and their accuracy for the prediction of insect occurrence was presented (up to 76.5%). Since the data used for testing were given in chronological order according to the days when the measurement was performed, the existing model was expanded to take into account the periods of three and five days. The extended method showed better accuracy of prediction and a lower percentage of false detections. In the case of a period of five days, the accuracy of the affected detections was 86.3%, while the percentage of false detections was 11%. The proposed model of machine learning can help farmers to detect the occurrence of pests and save the time and resources needed to check the fields.


2021 ◽  
Vol 8 (1) ◽  
pp. 205395172110135
Author(s):  
Florian Jaton

This theoretical paper considers the morality of machine learning algorithms and systems in the light of the biases that ground their correctness. It begins by presenting biases not as a priori negative entities but as contingent external referents—often gathered in benchmarked repositories called ground-truth datasets—that define what needs to be learned and allow for performance measures. I then argue that ground-truth datasets and their concomitant practices—that fundamentally involve establishing biases to enable learning procedures—can be described by their respective morality, here defined as the more or less accounted experience of hesitation when faced with what pragmatist philosopher William James called “genuine options”—that is, choices to be made in the heat of the moment that engage different possible futures. I then stress three constitutive dimensions of this pragmatist morality, as far as ground-truthing practices are concerned: (I) the definition of the problem to be solved (problematization), (II) the identification of the data to be collected and set up (databasing), and (III) the qualification of the targets to be learned (labeling). I finally suggest that this three-dimensional conceptual space can be used to map machine learning algorithmic projects in terms of the morality of their respective and constitutive ground-truthing practices. Such techno-moral graphs may, in turn, serve as equipment for greater governance of machine learning algorithms and systems.


2018 ◽  
Vol 34 (1) ◽  
pp. 6-13 ◽  
Author(s):  
Sebastian Sauer ◽  
Ricardo Buettner ◽  
Thomas Heidenreich ◽  
Jana Lemke ◽  
Christoph Berg ◽  
...  

Abstract. Mindfulness refers to a stance of nonjudgmental awareness of present-moment experiences. A growing body of research suggests that mindfulness may increase cognitive resources, thereby buffering stress. However, existing models have not achieved a consensus on how mindfulness should be operationalized. As the sound measurement of mindfulness is the foundation needed before substantial hypotheses can be supported, we propose a novel way of gauging the psychometric quality of a mindfulness measurement instrument (the Freiburg Mindfulness Inventory; FMI). Specifically, we employed 10 predictive algorithms to scrutinize the measurement quality of the FMI. Our criterion of measurement quality was the degree to which an algorithm separated mindfulness practitioner from nonpractitioners in a sample of N = 276. A high predictive accuracy of class membership can be taken as an indicator of the psychometric quality of the instrument. In sum, two findings are of interest. First, over and above some items of the FMI were able to reliably predict class membership. However, some items appeared to be uninformative. Second, from an applied methodological point of view, it appears that machine learning algorithms can outperform traditional predictive methods such as logistic regression. This finding may generalize to other branches of research.


2020 ◽  
Vol 17 (5) ◽  
pp. 639-649
Author(s):  
Jenny-Paola Lis-Gutiérrez ◽  
Mercedes Gaitán-Angulo ◽  
Jenny Cubillos-Diaz

This research aims to know the variables allowing to predict the spending level of the displacement victims that returned to La Palma, Cundinamarca. For this purpose, a measurement instrument was divided into four sections: characterisation of the population, restitution of economic rights, patterns of economic distribution and, finally, social innovation initiatives. We applied the instrument to 100 participants, and we use different Machine Learning algorithms to know the variables that allow predicting the level of expenses of the displacement victims that returned to La Palma, Cundinamarca. The findings permitted to observe that, at the aggregate level, the Random Forest and the SMV have a prediction capacity higher than 84%.


2020 ◽  
Vol 4 (4) ◽  
pp. 108
Author(s):  
Bastian Engelmann ◽  
Simon Schmitt ◽  
Eddi Miller ◽  
Volker Bräutigam ◽  
Jan Schmitt

The performance indicator, Overall Equipment Effectiveness (OEE), is one of the most important ones for production control, as it merges information of equipment usage, process yield, and product quality. The determination of the OEE is oftentimes not transparent in companies, due to the heterogeneous data sources and manual interference. Furthermore, there is a difference in present guidelines to calculate the OEE. Due to a big amount of sensor data in Cyber Physical Production Systems, Machine Learning methods can be used in order to detect several elements of the OEE by a trained model. Changeover time is one crucial aspect influencing the OEE, as it adds no value to the product. Furthermore, changeover processes are fulfilled manually and vary from worker to worker. They always have their own procedure to conduct a changeover of a machine for a new product or production lot. Hence, the changeover time as well as the process itself vary. Thus, a new Machine Learning based concept for identification and characterization of machine set-up actions is presented. Here, the issue to be dealt with is the necessity of human and machine interaction to fulfill the entire machine set-up process. Because of this, the paper shows the use case in a real production scenario of a small to medium size company (SME), the derived data set, promising Machine Learning algorithms, as well as the results of the implemented Machine Learning model to classify machine set-up actions.


2020 ◽  
Vol 39 (5) ◽  
pp. 6579-6590
Author(s):  
Sandy Çağlıyor ◽  
Başar Öztayşi ◽  
Selime Sezgin

The motion picture industry is one of the largest industries worldwide and has significant importance in the global economy. Considering the high stakes and high risks in the industry, forecast models and decision support systems are gaining importance. Several attempts have been made to estimate the theatrical performance of a movie before or at the early stages of its release. Nevertheless, these models are mostly used for predicting domestic performances and the industry still struggles to predict box office performances in overseas markets. In this study, the aim is to design a forecast model using different machine learning algorithms to estimate the theatrical success of US movies in Turkey. From various sources, a dataset of 1559 movies is constructed. Firstly, independent variables are grouped as pre-release, distributor type, and international distribution based on their characteristic. The number of attendances is discretized into three classes. Four popular machine learning algorithms, artificial neural networks, decision tree regression and gradient boosting tree and random forest are employed, and the impact of each group is observed by compared by the performance models. Then the number of target classes is increased into five and eight and results are compared with the previously developed models in the literature.


2020 ◽  
pp. 1-11
Author(s):  
Jie Liu ◽  
Lin Lin ◽  
Xiufang Liang

The online English teaching system has certain requirements for the intelligent scoring system, and the most difficult stage of intelligent scoring in the English test is to score the English composition through the intelligent model. In order to improve the intelligence of English composition scoring, based on machine learning algorithms, this study combines intelligent image recognition technology to improve machine learning algorithms, and proposes an improved MSER-based character candidate region extraction algorithm and a convolutional neural network-based pseudo-character region filtering algorithm. In addition, in order to verify whether the algorithm model proposed in this paper meets the requirements of the group text, that is, to verify the feasibility of the algorithm, the performance of the model proposed in this study is analyzed through design experiments. Moreover, the basic conditions for composition scoring are input into the model as a constraint model. The research results show that the algorithm proposed in this paper has a certain practical effect, and it can be applied to the English assessment system and the online assessment system of the homework evaluation system algorithm system.


2020 ◽  
Vol 12 (2) ◽  
pp. 84-99
Author(s):  
Li-Pang Chen

In this paper, we investigate analysis and prediction of the time-dependent data. We focus our attention on four different stocks are selected from Yahoo Finance historical database. To build up models and predict the future stock price, we consider three different machine learning techniques including Long Short-Term Memory (LSTM), Convolutional Neural Networks (CNN) and Support Vector Regression (SVR). By treating close price, open price, daily low, daily high, adjusted close price, and volume of trades as predictors in machine learning methods, it can be shown that the prediction accuracy is improved.


2019 ◽  
Vol 1 (2) ◽  
pp. 78-80
Author(s):  
Eric Holloway

Detecting some patterns is a simple task for humans, but nearly impossible for current machine learning algorithms.  Here, the "checkerboard" pattern is examined, where human prediction nears 100% and machine prediction drops significantly below 50%.


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