scholarly journals The Action Mechanism of Rotor–Stator Interaction on Hydraulic and Hydroacoustic Characteristics of a Jet Centrifugal Pump Impeller and Performance Improvement

Water ◽  
2020 ◽  
Vol 12 (2) ◽  
pp. 465
Author(s):  
Guo ◽  
Li ◽  
Zhang ◽  
Han
Keyword(s):  
Flow Field ◽  
Pressure Fluctuation ◽  
Transient Flow ◽  
Guide Vane ◽  
Hydraulic Performance ◽  
Action Mechanism ◽  
Optimization Scheme ◽  
Fluctuation Intensity ◽  
Blade Number ◽  
Rotor Stator Interaction

The aim of this study was to investigate the action mechanism of the rotor–stator interaction (RSI) on the transient flow field and hydrodynamic noise field inside the impeller of jet centrifugal pumps (JCPs) and optimize effects of the guide vane on the hydraulic and hydroacoustic characteristics of the impeller. The numerical method of CFD (computational fluid dynamics) coupled with CFA (computational fluid acoustics) was used to analyze the correlation between the guide vane and the flow/sound performances of the impeller. The orthogonal test method, with the hydroacoustic performance of the impeller taken as the objective, was used to optimize the structural parameters of the guide vane for the stability of the hydraulic performance of the JCP. The results show that the RSI leads to a significant increase in the hydroacoustic level of the impeller, but it is indispensable for improving the hydraulic performance of the pump. The RSI effect on the fluctuation intensity of the transient flow field inside the impeller is much more sensitive than the time-average, and the fluctuation intensity of the flow field is positively correlated with the vortex intensity inside the impeller. When the impeller geometry is constant, the evolution processes of the flow field inside the impeller are mainly related to the blade number of the guide vane; when the number of guide vanes is given, the RSI effect on the hydroacoustic characteristic of the impeller is characterized by a positive correlation between the total sound pressure level (SPL) and the fluctuation intensity of the flow field. The frequency spectrum characteristics of the hydroacoustic SPL of the impeller are not consistent with the pressure fluctuation characteristics inside the impeller. The pressure fluctuation characteristics are related not only to the blade number and speed of the impeller but also to its wake characteristics determined by the guide vane. The optimization scheme for the stable hydraulic performance of the JCP significantly reduced the total SPL of the impeller compared with the original scheme, which verifies the feasibility of using the weight matrix optimization method to obtain the global optimization scheme.

The action mechanism of rotor–stator interaction on the hydraulic and hydroacoustic characteristics of the guide vane in a jet centrifugal pump

2020 ◽  
Vol 34 (34) ◽  
pp. 2050396
Author(s):  
Rong Guo ◽  
Rennian Li ◽  
Renhui Zhang ◽  
Wei Han
Keyword(s):  
Flow Field ◽  
Transient Flow ◽  
Guide Vane ◽  
Centrifugal Pumps ◽  
Action Mechanism ◽  
Exterior Field ◽  
Outlet Angle ◽  
Rotor Stator Interaction ◽  
Wrap Angle ◽  
Hydrodynamic Noise

The aim of this study was to investigate the action mechanism of the rotor–stator interaction (RSI) in the transient flow field and hydrodynamic noise field of the guide vane in jet centrifugal pumps (JCPs). The numerical method of CFD (computational fluid dynamics), coupled with CFA (computational fluid acoustics), was used to analyze the correlation between the impeller parameters and the flow/sound characteristics of the guide vane. The results show that on the inlet surface of the guide vane, an impeller with fewer blades, a smaller wrap angle, a smaller outlet angle and a smaller outlet diameter is beneficial for reducing the pressure fluctuation intensity. When the guide vane geometry is constant, the evolution processes of the transient flow field inside the static and dynamic cascades are mainly related to the blade number and speed of the impeller. An impeller with more blades, a larger wrap angle, a smaller outlet angle and a smaller outlet diameter is beneficial for improving the flow field distribution in the dynamic and static cascades. The hydrodynamic noise in the interior field is mainly related to the fluctuation characteristics of the transient flow field, but that in the exterior field is related not only to the fluctuation characteristics of the transient flow field, but also to the structural properties of the JCP pump body. The hydrodynamic noise in the exterior field presents an obvious dipole symmetrical distribution on the meridional plane, and the minimum value appears in the direction of the rotation axis because of the symmetrical structural characteristics of the pump body. The modal-shaped features of the JCP lead to a sidelobe phenomenon on the sagittal plane.

scholarly journals Numerical analysis of pressure fluctuation in a multiphase rotodynamic pump with air–water two-phase flow

2019 ◽  
Vol 74 ◽  
pp. 18 ◽  
Author(s):  
Wenwu Zhang ◽  
Zhiyi Yu ◽  
Yongjiang Li ◽  
Jianxin Yang ◽  
Qing Ye
Keyword(s):  
Pressure Fluctuation ◽  
Two Phase Flow ◽  
Guide Vane ◽  
Fluid Model ◽  
Pure Water ◽  
Maximum Amplitude ◽  
Phase Flow ◽  
Two Phase ◽  
Rotor Stator Interaction ◽  
Two Fluid Model

Pressure fluctuation in single-phase pumps has been studied widely, while less attention has been paid to research on multiphase pumps that are commonly used in the petroleum chemical industry. Therefore, this study investigates the pressure fluctuation for a multiphase rotodynamic pump handling air–water two-phase flow. Simulations based on the Euler two-fluid model were carried out using ANSYS_CFX16.0 at different Inlet Gas Void Fractions (IGVFs) and various flow rate values. Under conditions of IGVF = 0% (pure water) and IGVF = 15%, the accuracy of the numerical method was tested by comparing the experimental data. The results showed that the rotor–stator interaction was still the main generation driver of pressure fluctuation in gas–liquid two-phase pumps. However, the fluctuation near the impeller outlet ascribe to the rotor–stator interaction was weakened by the complex gas–liquid flow. For the different IGVF, the variation trend of fluctuation was similar along the streamwise direction. That is, the fluctuation in the impeller increased before decreasing, while in the guide vane it decreased gradually. Also, the fluctuation in the guide vane was generally greater than for the impeller and the maximum amplitude appeared in the vicinity of guide vane inlet.

scholarly journals Numerical Investigation of Periodically Unsteady Pressure Field in a High Power Centrifugal Diffuser Pump

2014 ◽  
Vol 6 ◽  
pp. 159380 ◽  
Author(s):  
Ji Pei ◽  
Wenjie Wang ◽  
Shouqi Yuan ◽  
Jieyun Mao
Keyword(s):  
Pressure Fluctuation ◽  
Pressure Fluctuations ◽  
Heat Removal ◽  
Centrifugal Pumps ◽  
Unsteady Pressure ◽  
Fluctuation Intensity ◽  
Rotor Stator Interaction ◽  
Operational Flow ◽  
Downstream Flow ◽  
Pressure Characteristics

Pressure fluctuations are the main factors that can give rise to reliability problems in centrifugal pumps. The periodically unsteady pressure characteristics caused by rotor-stator interaction have been investigated by CFD calculation in a residual heat removal pump. Side chamber flow effect is also considered for the simulation to accurately predict the flow in whole flow passage. The pressure fluctuation results in time and frequency domains were considered for several typical monitoring points in impeller and diffuser channels. In addition, the pressure fluctuation intensity coefficient (PFIC) based on standard deviation was defined on each grid node for entire space and impeller revolution period. The results show that strong pressure fluctuation intensity can be found in the gap between impeller and diffuser. As a source, the fluctuation can spread to the upstream and downstream flow channels as well as the side chamber channels. Meanwhile, strong pressure fluctuation intensity can be found in the discharge tube of the circular casing. In addition, the obvious influence of operational flow rate on the PFIC distribution can be found. The analysis indicates that the pressure fluctuations in the aspects of both frequency and intensity can be used to comprehensively evaluate the unsteady pressure characteristics in centrifugal pumps.

Influence of Guide Vane Wrap Angle Key Design Parameters on Hydraulic Performance of Nuclear Reactor Coolant Pump

2014 ◽  
Vol 721 ◽  
pp. 73-77 ◽  
Author(s):  
Wei Nan Jin ◽  
Rong Xie ◽  
Mu Ting Hao ◽  
Xiao Fang Wang
Keyword(s):  
Flow Field ◽  
Nuclear Reactor ◽  
Guide Vane ◽  
Three Dimensional ◽  
Internal Flow ◽  
Hydraulic Performance ◽  
Design Parameters ◽  
Coolant Pump ◽  
Reactor Coolant ◽  
Wrap Angle

To study the effects of guide vane with different vane wrap angles and relative positions of outlet edge on hydraulic performance of nuclear reactor coolant pump, three-dimensional steady numerical simulations were performed by using CFD commercial software Numeca. The results show that the vane wrap angle changes the head and power characteristics by changing the relative velocity angle in vane outlet. The inner flow field changes while the wrap angle changes. With the wrap angle increases, the shock loss in volute is reducing, but the friction loss in vane passages is getting large. So there exists an optimum wrap angle and relative positions of outlet edge that corresponds to the highest efficiency of a pump. Numerical simulation is performed with the two key design parameters optimized through surrogate model, the internal flow field is improved and then the hydraulic efficiency is improved.

Analysis of Off-Design Flow Field and Prediction of Performance in Hydraulic Turbine

2014 ◽  
Vol 496-500 ◽  
pp. 877-880
Author(s):  
Feng Xia Shi ◽  
Jun Hu Yang ◽  
Xiao Hui Wang
Keyword(s):  
Flow Field ◽  
Pressure Distribution ◽  
Flow Rate ◽  
Pressure Fluctuation ◽  
Pressure Pulsation ◽  
Guide Vane ◽  
Hydraulic Turbine ◽  
Design Flow ◽  
External Characteristic ◽  
Distribution Of Flow

Two models of hydraulic turbine based on pump in reversal were simulated. Pressure distribution of flow field in Variable conditions was analysed and external characteristic was forecasted for hydraulic turbine. It was shown: the head increased with flow increased, with increasing of flow rate, efficiency first increased and then decreased. Compared with the turbine with a guide vane, the head of two models was almost equal, but the disparity of efficiency was large, and the efficiency of hydraulic turbine with a guide vane above on the efficiency of hydraulic turbine without guide vane. Pressure pulsation was existent in runner inlet. From runner inlet to runner outlet, the pressure distributed evenly from high to low. Added with a guide vane, the pressure distribution was more evenly than before and the Amplitude of pressure fluctuation decreased.

scholarly journals The Influence of Flow Rates on Pressure Fluctuation in the Pump Mode of Pump-Turbine with Splitter Blades

2020 ◽  
Vol 10 (19) ◽  
pp. 6752
Author(s):  
Ping Huang ◽  
Yajing Xiao ◽  
Jinfeng Zhang ◽  
Haikun Cai ◽  
Haiqin Song
Keyword(s):  
Pressure Fluctuation ◽  
Draft Tube ◽  
Guide Vane ◽  
Pump Mode ◽  
Pump Turbine ◽  
Flow Rates ◽  
Guide Vanes ◽  
Rotor Stator Interaction ◽  
Computational Fluid Dynamics Cfd ◽  
The Stability

This paper takes a pump-turbine as the research subject and, based on the Computational Fluid Dynamics (CFD) numerical method and combined with test data, investigates the pressure fluctuation characteristics in the pump mode and analyzes the pressure fluctuation characteristics at 0.75 Qd, 1.0 Qd and 1.25 Qd when the guide vane opening is 17.5°. The results showed that the protruding frequencies of pressure fluctuation in the bladeless region were mainly 5 fn, 10 fn and 20 fn, and the main frequencies in the runner area and near the outlet wall of the draft tube were 16 fn and 5 fn, respectively. At different heights for the guide vanes, the pressure fluctuation in the bladeless region had significant differences, and the pressure fluctuation near the bottom ring was the most intense. The amplitude of the rotor–stator interaction frequency continuously attenuates from the bladeless region to the outlet of the stay vanes, and the amplitude attenuation of each frequency is mainly concentrated in the area of the guide vanes. In this paper, the influence of different flow rates on the pressure fluctuation in the pump mode is analyzed, which provides a theoretical reference for the stability and further study of pump-turbines.

Numerical Analysis of Pressure Fluctuation in Circulating Water Pump Using CFD

2012 ◽  
Author(s):  
Cui Dai ◽  
Fan-Yu Kong ◽  
Liang Dong
Keyword(s):  
Flow Field ◽  
Pressure Fluctuation ◽  
Pressure Fluctuations ◽  
Three Dimensional ◽  
Primary Source ◽  
Domain Analysis ◽  
Frequency Domain Analysis ◽  
Flow State ◽  
Virtual Sensors ◽  
Rotor Stator Interaction

Pressure fluctuations acting on centrifugal pump contain a lot of dynamic information, such as rotor-stator interaction, vortex, backflow, and so on. By CFD method, calculations of three-dimensional unsteady flow in the suction chamber, impeller, annular chamber, inlet and outlet were conducted with sliding mesh technology. For the simulation of inner flow field, a commercial code Fluent had been used to predict the pulsating pressures. The shear stress transport turbulence model (SST k-ω) was confirmed through comparison with the hydraulic performance experiment. The change of static pressure was recorded by means of virtual sensors placed at the impeller-annular chamber interface and the tongue. And the pulsating pressures in the impeller passage were recorded to reflect its flow state. Then, amplitude domain analysis and frequency domain analysis were conducted to process those fluctuating pressure signals obtained under different opening conditions. The results indicate that the effect of rotor-stator interaction and vortexes to pressure fluctuations in flow field is obvious. The pressure fluctuation around impeller-chamber interface and tongue is affected by the interaction between blade and tongue definitely, and the various positions of the blade relative to the tongue lead to different trends of variation of pressure distribution. The primary source of pressure fluctuation in the impeller passage is associated with vortexes.

Study of Transient Behavior in Centrifugal Pump During Startup Period

2012 ◽  
Author(s):  
Yu-liang Zhang ◽  
Zu-chao Zhu ◽  
Bao-ling Cui ◽  
Yi Li
Keyword(s):  
Flow Field ◽  
Centrifugal Pump ◽  
Flow Rate ◽  
Transient Flow ◽  
Three Dimensional ◽  
Transient Behavior ◽  
Operating Conditions ◽  
Pipe System ◽  
Rotor Stator Interaction ◽  
Startup Period

To explore the transient characteristic of a centrifugal pump with the specific speed of 90 during startup period, the internal three-dimensional unsteady flow was solved by using CFD. Wherein to overcome the difficulty in implement of boundary conditions in numerical simulation, a closed-loop pipe system that includes a centrifugal pump was built to accomplish self-coupling calculation. The results show that at the very beginning of startup, flow rate rises slowly and non-dimensional head coefficient is much higher than quasi-steady value, the quasi-assumption can not be competent for predicting transient effect well. Moreover, the insufficient of energy conversion makes the evolvement of transient flow field lags behind that of quasi-steady flow field, i.e., kinetic energy can’t convert pressure energy in time during acceleration flow period. Rotor-stator interaction makes flow rate present slight fluctuation characteristic under stable operating conditions.

Influence of Blade Number on the Performance and Pressure Pulsations in a Pump Used as a Turbine

2012 ◽  
Vol 134 (12) ◽  
Author(s):  
Sun-Sheng Yang ◽  
Fan-Yu Kong ◽  
Xiao-Yun Qu ◽  
Wan-Ming Jiang
Keyword(s):  
Pressure Field ◽  
Transient Flow ◽  
Control Volume ◽  
Field Tests ◽  
Field Analysis ◽  
Pressure Pulsations ◽  
Unsteady Pressure ◽  
Blade Number ◽  
Rotor Stator Interaction ◽  
Flow Induced Noise

The rotor-stator interaction of a rotating impeller and a stationary volute could cause strong pressure pulsations and generate flow induced noise and vibration in a pump used as a turbine (PAT). Blade number is one of the main geometric parameters of the impeller. In this paper, a numerical investigation of the PAT’s unsteady pressure field with different blade numbers was performed. The accuracy of global performance prediction by computational fluid dynamics (CFD) was first verified through comparison between numerical and experimental results. Unsteady pressure fields of the PAT with different blade numbers were simulated, and the pulsations were extracted at various locations covering the PAT’s three main hydraulic parts. A detailed analysis of the unsteady pressure field distributions within the PAT’s control volume and comparison of unsteady pressure difference caused by the increase of blade number were performed. The transient flow results provided the unsteady pressure distribution within PAT and showed that increasing the blade number could effectively reduce the amplitude of pressure pulsations. Finally, unsteady pressure field tests were performed and some unsteady results obtained by unsteady field analysis were validated.

scholarly journals Effects of the Rates on the Performance and Pressure Pulsations of a High-Speed Pump with Straight Blade

2021 ◽  
Vol 2021 ◽  
pp. 1-12
Author(s):  
Hao Jia ◽  
Xianghui Su ◽  
Wei Jin
Keyword(s):  
Pressure Fluctuation ◽  
High Speed ◽  
Transient Flow ◽  
Flow Instability ◽  
Harmonic Wave ◽  
Dynamic Performance ◽  
Mechanical Vibration ◽  
Straight Blade ◽  
Blade Passing Frequency ◽  
Rotor Stator Interaction

Along with the crucial requirement for efficiency improvement in the cutting-edge petrochemical technology, the evaluation of the dynamic performance characteristics of high-speed pump is becoming increasingly important. It has become a main topic in the research of high-speed pump to minimize the pressure pulsation induced by the fluid in the pump body, so as to reduce the mechanical vibration. Although the research on the transient flow characteristic and pressure fluctuation of a high-speed pump with straight blades is of great significance, it has been seldom explored. In this work, the flow instability of a 16 straight-blade high-speed centrifugal pump is studied numerically at a rotational speed of 8500 rpm and flow rate of 3 m3/h. Results show that with the influence of rotor-stator interaction, time-domain pressure signals at the tongue show double peak characteristic, whereas a single peak characteristic exists at the diffuser wall. The pressure fluctuation near the tongue is reduced to approximately half of that at the volute wall by the water ring effect accompanied with the high-pressure factor. At the tongue region, the amplitude of the blade passing frequency is reduced by the unsteady flow, whereas the harmonic wave was increased at 2–4 times of the blade passing frequency.

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