Displacement Control of Hydraulic Pump with Servo System for Energy Saving

2011 ◽  
Vol 148-149 ◽  
pp. 942-946 ◽  
Author(s):  
Jin Сhun Song ◽  
Guan Gan Ren ◽  
Yu Jie Ren ◽  
Bai Sen Zhang

The worst problem we are facing in the hydraulic system is the serious loss of energy, due to bad matching between the power components and the actuators and the large pressure loss when oil flowing though the various hydraulic elements, especially in speed governing system. However, Servo pump which is introduced in this paper can cover the problems mentioned above finely. The most difficult thing is its mathematical modeling, in the paper, it is established according to the actual situation. Here, the modeling between servo valve and cylinder, between cylinder and pump are established respectively, then these are connected by geometry relationship, finally ,the whole modeling is completed.

2010 ◽  
Vol 145 ◽  
pp. 410-413 ◽  
Author(s):  
Jing Wang ◽  
He Yong Han ◽  
Qing Xue Huang ◽  
Jun Wang

The reasons for impact pressure are obtained by the research the hydraulic system of Hydraulic Rolling-Cut Shear. The impact pressure of hydraulic system is divided into direct impact and indirect impact. Based on analyzing the actual situation the measures should be taken to reduce the impact pressure when design hydraulic system. The suitable length of pipeline can improve the performance of the hydraulic system because the length is important for the impact pressure. The accumulator can absorb impact pressure and improve the work situation of servo valve. Therefore, the suitable accumulators should be set in the hydraulic system. The study provides theory basis for the pipe design of large hydraulic servo system.


2021 ◽  
pp. 27-30
Author(s):  

An algorithm is proposed for calculating a closed volumetric hydraulic pump-hydraulic motor system using the example of the hydraulic system of a wind power plant, based on the calculation of the hydraulic systems of mobile machines. The main characteristics of the system components, the selection of initial data for the calculation, working fluid and diameters of hydraulic lines are analyzed. Keywords: hydraulic system, energy, fluid, oil, pump, motor, renewable energy source, wind power plant, machine. [email protected]


2021 ◽  
Author(s):  
R.V. Yudin ◽  
◽  
R.N. Puzakov ◽  

During the movement of the tractor on the uneven terrain, there are fluctuations that cause jumps of the working fluid in the hydraulic system and high dynamic loads. The solution to this problem is the use of an energy-saving hydraulic drive with a hydraulic accumulator and a system of aggregates this leads to increased efficiency and increased productivity of skidding grippers. A mathematical model of working processes with an energy-saving hydraulic drive is compiled.


2019 ◽  
Vol 19 (3) ◽  
pp. 242-249 ◽  
Author(s):  
A. T. Rybak ◽  
I. K. Tsybriy ◽  
S. V. Nosachev ◽  
A. R. Zenin

Introduction. The durability and performance of hydraulic machines is determined through life tests. At that, various braking devices (mechanical, electric, hydraulic, etc.) are used for strength loading of the hydraulic motor, as a result of which a significant amount of energy is lost. This can be avoided if the method of rotational motion with energy recovery is used during life tests. This approach is applicable for hydraulic pumps, motors, and hydraulic cylinders.Materials and Methods. A test bench is presented, the design of which provides recreation of the conditions most appropriate for the field operation of hydraulic cylinders. In this case, energy recovery is possible. To solve the research problems, methods of mathematical modeling were used, the basic functional parameters of the proposed design were calculated. The determination of the pressure increment at various points in the hydraulic system is based on the theory of volumetric rigidity. When modeling the motion of the moving elements of the bench hydraulic system, the laws of rotor motion are used.Research Results. In the structure of the test bench, the cylinders in question are located in the pressure main between the hydraulic pump and the hydraulic motor. This enables to significantly reduce the bench itself and to save a significant amount of energy due to its recovery. A basic hydraulic diagram of the test bench for piston hydraulic cylinders is presented, in which the operation of the moving elements of the system is shown. A mathematical modeling of the hydraulic system of the bench is performed. A kinematic diagram of the mechanism for transmitting motion between test cylinders is shown.Discussion and Conclusions. The system of equations presented in the paper shows how the increment of pressure at the selected nodal points of the energy recovery system is determined (in particular, how the increment depends on time, reduced coefficient of volumetric rigidity, operating fluid consumption, and piston areas). The velocities of the hydraulic pistons are determined according to the kinematic scheme of the mechanical transmission of the bench. Thus it can be argued that, thanks to the solution presented in the paper, the life test results of hydraulic cylinders will adequately reflect their operation under rated duties.


2011 ◽  
Vol 341-342 ◽  
pp. 452-455
Author(s):  
Liang Yuan Shen ◽  
Hong Guang Wang ◽  
Rui Jun Zhang ◽  
Peng Peng Liu

The usual hydraulic pump station pumps the general use of quantitative supply voltage level or constant pressure, using the corresponding control valve speed to adapt to work requirements, when the hydraulic system is intermittent or low-load condition, a large number of high-pressure oil through regulator overflow Back to the tank overflow valve, causing a great deal of energy consumption, when the hydraulic system requires a large flow of oil, it will result in a short time for the fluid system for liquid inadequate and under-voltage phenomenon. To solve this problem, we propose to improve the program, and conducted the analysis and comparison of several options to determine the source of energy-saving adaptive overall scheme of oil, its reasonable design, implementation of the automatic adaptive functioning, energy loss Small, the effect is significant.


Sensors ◽  
2018 ◽  
Vol 18 (12) ◽  
pp. 4460 ◽  
Author(s):  
Yunzhao Jia ◽  
Minqiang Xu ◽  
Rixin Wang

Hydraulic pump is a driving device of the hydraulic system, always working under harsh operating conditions, its fault diagnosis work is necessary for the smooth running of a hydraulic system. However, it is difficult to collect sufficient status information in practical operating processes. In order to achieve fault diagnosis with poor information, a novel fault diagnosis method that is the based on Symbolic Perceptually Important Point (SPIP) and Hidden Markov Model (HMM) is proposed. Perceptually important point technology is firstly imported into rotating machine fault diagnosis; it is applied to compress the original time-series into PIP series, which can depict the overall movement shape of original time series. The PIP series is transformed into symbolic series that will serve as feature series for HMM, Genetic Algorithm is used to optimize the symbolic space partition scheme. The Hidden Markov Model is then employed for fault classification. An experiment involves four operating conditions is applied to validate the proposed method. The results show that the fault classification accuracy of the proposed method reaches 99.625% when each testing sample only containing 250 points and the signal duration is 0.025 s. The proposed method could achieve good performance under poor information conditions.


2014 ◽  
Vol 908 ◽  
pp. 320-325
Author(s):  
Wan Rong Wu ◽  
Zhen Wen Mao

According to the working principle of open hydraulic system in concrete pump, and though the theoretical analysis on the phenomenon of hydraulic impact in direction changing process, it concluded that the impact pressure has a linear relation with the displacement of the main oil pump .To solve the hydraulic impact problem ,a variable displacement method was proposed .Under the requirement of piston not striking the bottom of cylinder and piston stroke control accuracy ,the authors optimized the pumping direction changing process time parameters and the displacement control time parameters . Though the AMESim modeling simulation and experimental study , the variable displacement control method is proved feasible on reducing the hydraulic impact in direction changing process.


2014 ◽  
Vol 615 ◽  
pp. 305-308
Author(s):  
Nan Zhang ◽  
Cheng Feng Sun ◽  
Xiang Dong Cheng ◽  
Wen Wen Zhang

A new composite drive supercharger based on crank rod in series with symmetrical hinge is introduced. This device utilizes the principle of hinge rod’s force amplification and combines with a two-stage double-acting hydraulic system, it achieves a good booster effect as a result. The two opposed piston-cylinders are excellent for the supplying of the system’s sustainable pressure, it is applied to high power output and green manufacturing. This article carries out a detailed analysis on the operating principle of the system, and the output flow and pressure’s formulas of the low-pressure high flow and high-pressure low flow were given.


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