An Investigation of Heat Affected Zone of Round Steel Rods Welded by Friction Welding

2012 ◽  
Vol 217-219 ◽  
pp. 2198-2201
Author(s):  
Chawalit Thinvongpituk ◽  
Surasing Arayangkun
Keyword(s):  
High Temperature ◽  
Temperature Gradient ◽  
Heat Affected Zone ◽  
Friction Welding ◽  
Welding Process ◽  
High Strength ◽  
High Quality ◽  
Joint Property ◽  
Welding Technique

Friction welding is a welding technique that has been studied and developed continuously. This is due to its advantages, such as it provides high quality of joint, high strength of joint. It can make welded zone through the whole section without bubble. However, there is heat generated in the welding process that can change the phase of materials. Hence, the hardness and strength of joint are affected. This paper is aimed to investigate the microstructure at the joint, which is called heat affected zone. The experiment was conducted with a number of steel rods of 10 mm. diameter. The welded specimens were tested for strength, hardness and microstructure. The temperature gradient of specimen under welding process was also recorded. It was revealed that the strength of welded element is higher but the hardness is lower. The photo of thermo scan revealed that heat is generated around the lip of interface, resulting high temperature in heat affected zone. This causes some change in microstructure composition as well as joint property.

Evaluation of Influence of Thermal Methods of Metal Separation Cutting on Welding Quality

2017 ◽  
Vol 265 ◽  
pp. 755-761 ◽  
Author(s):  
A.K. Tingaev ◽  
M.A. Ivanov ◽  
A.M. Ulanov
Keyword(s):  
Heat Affected Zone ◽  
Welded Joints ◽  
Heat Input ◽  
Experimental Studies ◽  
Welding Process ◽  
Regulatory Requirements ◽  
High Quality ◽  
Thermal Methods ◽  
Welding Seam

We have investigated a possibility of obtaining high-quality welded joints after oxygen and plasma cutting of steel С355 without removing the heat-affected zone (HAZ), in which the changes in chemical, phase and structural compositions are observed. Numerical and experimental studies of the effect of heat input of MAG and Submerged Arc welding on the quality of welded joints are performed. In particular, it was found that when the heat input of welding is at least 6.5 kJ/cm, the metal of HAZ of the edges after cutting is heated during the welding to temperatures above Ас3, which leads to its full recrystallization. When the heat input of welding is at least 10 kJ/cm, the edges after cutting are completely melted and become a part of the welding seam metal. The presence of extensive areas of melting and recrystallization of the edges in the welding process contributes to obtaining high-quality welded joints without removing the HAZ of the edges after cutting. To verify the results of numerical studies, experimental tests of control welded joints were conducted, which showed that the values of bending angle and impact toughness of the welding seam metal and heat affected zone are significantly above the regulatory requirements to quality of welded joints, and not less than the same requirements for steel С355. The obtained results confirm the possibility of revising domestic regulatory requirements for the steel constructions production in terms of the preparation of edges for welding using technologies of thermal cutting without subsequent machining.

scholarly journals Investigation of the Heteroepitaxial Process Optimization of Ge Layers on Si (001) by RPCVD

Nanomaterials ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 928
Author(s):  
Yong Du ◽  
Zhenzhen Kong ◽  
Muhammet Toprak ◽  
Guilei Wang ◽  
Yuanhao Miao ◽  
...  
Keyword(s):  
High Temperature ◽  
Buffer Layer ◽  
Layer Thickness ◽  
Growth Temperature ◽  
Crystalline Quality ◽  
Initial Growth ◽  
Two Dimensional ◽  
High Quality ◽  
Reduced Pressure

This work presents the growth of high-quality Ge epilayers on Si (001) substrates using a reduced pressure chemical vapor deposition (RPCVD) chamber. Based on the initial nucleation, a low temperature high temperature (LT-HT) two-step approach, we systematically investigate the nucleation time and surface topography, influence of a LT-Ge buffer layer thickness, a HT-Ge growth temperature, layer thickness, and high temperature thermal treatment on the morphological and crystalline quality of the Ge epilayers. It is also a unique study in the initial growth of Ge epitaxy; the start point of the experiments includes Stranski–Krastanov mode in which the Ge wet layer is initially formed and later the growth is developed to form nuclides. Afterwards, a two-dimensional Ge layer is formed from the coalescing of the nuclides. The evolution of the strain from the beginning stage of the growth up to the full Ge layer has been investigated. Material characterization results show that Ge epilayer with 400 nm LT-Ge buffer layer features at least the root mean square (RMS) value and it’s threading dislocation density (TDD) decreases by a factor of 2. In view of the 400 nm LT-Ge buffer layer, the 1000 nm Ge epilayer with HT-Ge growth temperature of 650 °C showed the best material quality, which is conducive to the merging of the crystals into a connected structure eventually forming a continuous and two-dimensional film. After increasing the thickness of Ge layer from 900 nm to 2000 nm, Ge surface roughness decreased first and then increased slowly (the RMS value for 1400 nm Ge layer was 0.81 nm). Finally, a high-temperature annealing process was carried out and high-quality Ge layer was obtained (TDD=2.78 × 107 cm−2). In addition, room temperature strong photoluminescence (PL) peak intensity and narrow full width at half maximum (11 meV) spectra further confirm the high crystalline quality of the Ge layer manufactured by this optimized process. This work highlights the inducing, increasing, and relaxing of the strain in the Ge buffer and the signature of the defect formation.

scholarly journals Structure Analysis and Design of Automobile plastic clutch pump body based on friction welding

2020 ◽  
Vol 316 ◽  
pp. 02001
Author(s):  
Jing Sheng ◽  
Aamir Sohail ◽  
Mengguang Wang ◽  
Zhimin Wang
Keyword(s):  
High Temperature ◽  
Structural Design ◽  
Friction Welding ◽  
Room Temperature ◽  
Welding Process ◽  
Structure Type ◽  
Mechanical Analysis ◽  
Analysis And Design ◽  
Technical Requirements ◽  
Design Requirements

In order to realize the need for lightweight automobiles through replacing steel with plastics, the research and development of the plastic clutch pump body based on the friction welding was carried out. For the clutch pump body connected by friction welding process between the upper pump body and the lower pump body, the technical requirements of pressure 14 MPa and durability (high temperature 7.0 × 104 times, room temperature 7.0 × 105) are required. The structure type of the upper and lower pump bodies of the end face welding type was proposed. Through the static analysis of the pump body and weld and the mechanical analysis under the working condition, the structure of the clutch pump body (upper and lower pump body) was determined. According to the established welding process, the pressure of the clutch pump body is more than 15 MPa, and the number of high-temperature durable circulation and the number of room temperature durable circulation also reached 7.2×104 and 7.3×105 times respectively. The results show that the structural design of a clutch pump body meets the design requirements.

scholarly journals Influence of Welding Parameters On Grain Size, Haz and Degree of Dilution in 6063-t5 Alloy. Optimisation Through the Taguchi Method of the Gmaw Welding Process.

2022 ◽  
Author(s):  
Jose Luis Meseguer Valdenebro ◽  
Eusebio José Martínez Conesa ◽  
Antonio Portoles
Keyword(s):  
Grain Size ◽  
Taguchi Method ◽  
Heat Affected Zone ◽  
Welding Process ◽  
Welding Parameter ◽  
Welding Parameters ◽  
Taguchi’S Method ◽  
Gmaw Welding ◽  
Made In

Abstract The aim of this work is to carry out the design of experiments that determine the influence of the welding parameters using Taguchi’s method on the grain size, HAZ, and the degree of dilution in 6063-T5 alloy. The welding process used is GMAW and the welding parameters are power, welding speed and bevel spacing. The study of the influence of the welding parameters on the measurements made in the welding (which are the size of heat affected zone, the degree of dilution, and the grain size) allows one to determine the quality of the joint . In addition, the welding parameter most influential in minimising the three measurements will be determined.

On the problem of tool destruction when obtaining fixed joints of thick-walled aluminum alloy blanks by friction welding with mixing

2021 ◽  
Vol 23 (3) ◽  
pp. 72-83
Author(s):  
Kirill Kalashnikov ◽  
◽  
Andrey Chumaevskii ◽  
Tatiana Kalashnikova ◽  
Aleksey Ivanov ◽  
...  
Keyword(s):  
Aluminum Alloy ◽  
Friction Stir Welding ◽  
Friction Welding ◽  
Welding Process ◽  
High Strength ◽  
Heterogeneous Structure ◽  
Adhesive Interaction ◽  
Friction Stir ◽  
Tool Shoulder ◽  
Electric Erosion

Introduction. Among the technologies for manufacturing rocket and aircraft bodies, marine vessels, and vehicles, currently, more and more attention is paid to the technology of friction stir welding (FSW). First of all, the use of this technology is necessary where it is required to produce fixed joints of high-strength aluminum alloys. In this case, special attention should be paid to welding thick-walled blanks, as fixed joints with a thickness of 30.0 mm or more are the target products in the rocket-space and aviation industries. At the same time, it is most prone to the formation of defects due to uneven heat distribution throughout the height of the blank. It can lead to a violation of the adhesive interaction between the weld metal and the tool and can even lead to a destruction of the welding tool. The purpose of this work is to reveal regularities of welding tool destruction depending on parameters of friction stir welding process of aluminum alloy AA5056 fixed joints with a thickness of 35.0 mm. Following research methods were used in the work: the obtaining of fixed joints was carried out by friction welding with mixing, the production of samples for research was carried out by electric erosion cutting, the study of samples was carried out using optical metallography methods. Results and discussion. As a result of performed studies, it is revealed that samples of aluminum alloy with a thickness of 35.0 mm have a heterogeneous structure through the height of weld. There are the tool shoulder effect zone and the pin effect zone, in which certain whirling of weld material caused by the presence of grooves on tool surface is distinctly distinguished. It is shown that the zone of shoulders effect is the most exposed to the formation of tunnel-type defects because of low loading force and high welding speeds. It is revealed that tool destruction occurs tangentially to the surface of the tool grooves due to the high tool load and high welding speeds.

scholarly journals A Study on Rotary Friction Welding of Titanium Alloy (Ti6Al4V)

2019 ◽  
Vol 2019 ◽  
pp. 1-9 ◽  
Author(s):  
Ho Thi My Nu ◽  
Truyen The Le ◽  
Luu Phuong Minh ◽  
Nguyen Huu Loc
Keyword(s):  
Mechanical Properties ◽  
Titanium Alloys ◽  
Friction Welding ◽  
Base Material ◽  
Welding Process ◽  
High Strength ◽  
Fusion Welding ◽  
Experimental Results ◽  
Thermomechanical Model ◽  
Rotary Friction Welding

The selection of high-strength titanium alloys has an important role in increasing the performance of aerospace structures. Fabricated structures have a specific role in reducing the cost of these structures. However, conventional fusion welding of high-strength titanium alloys is generally conducive to poor mechanical properties. Friction welding is a potential method for intensifying the mechanical properties of suitable geometry components. In this paper, the rotary friction welding (RFW) method is used to study the feasibility of producing similar metal joints of high-strength titanium alloys. To predict the upset and temperature and identify the safe and suitable range of parameters, a thermomechanical model was developed. The upset predicted by the finite element simulations was compared with the upset obtained by the experimental results. The numerical results are consistent with the experimental results. Particularly, high upset rates due to generated power density and forging pressure overload that occurred during the welding process were investigated. The performances of the welded joints are evaluated by conducting microstructure studies and Vickers hardness at the joints. The titanium rotary friction welds achieve a higher tensile strength than the base material.

Studies on HPHT synthesis and N defects of N-rich B-doped diamonds

CrystEngComm ◽  
2018 ◽  
Vol 20 (44) ◽  
pp. 7109-7113 ◽  
Author(s):  
Xinyuan Miao ◽  
Liangchao Chen ◽  
Hongan Ma ◽  
Chao Fang ◽  
Longsuo Guo ◽  
...  
Keyword(s):  
High Pressure ◽  
High Temperature ◽  
Temperature Gradient ◽  
Single Crystal ◽  
High Quality ◽  
Temperature Conditions ◽  
Ni Content ◽  
Growth Method

In this paper, high-quality N-rich single crystal diamonds with different boron additive contents were synthesized in NiMnCo alloy with high Ni content by the temperature gradient growth method under HPHT (high pressure and high temperature) conditions.

Features of the Heating Process in Ultrasonic Welding of Polycarbonate Products under Independent Pressure

2020 ◽  
pp. 54-62
Author(s):  
S.S. Volkov ◽  
A.L. Remizov ◽  
A.S. Pankratov
Keyword(s):  
Welded Joints ◽  
Welded Joint ◽  
Welding Process ◽  
Ultrasonic Welding ◽  
Heating Process ◽  
Mechanism Of Formation ◽  
High Quality ◽  
Acoustic Contact ◽  
Welding Pressure

This paper presents a mechanism of formation of a hard-to-weld polycarbonate joint by ultrasonic welding. The method utilizes internal and external friction occurring in the welded joint area on abutting surfaces due to shear vibrations of the end of the upper part relative to the lower part. A layer of the heated welded material is formed, localized by thickness, in which predominant absorption of the ultrasonic vibrations occurs, which allows one to obtain high-quality and durable welded joints without significant deformation due to the concentration of thermal energy in the welding zone. The effect of independent welding pressure on the strength of the welded joint of polycarbonate is considered. A new method of ultrasonic welding under the conditions of independent pressure is proposed. The method consists of dividing the static welding pressure into two components: the pressure of the acoustic contact in the zone of contact of the waveguide with the product, and the welding pressure that compresses the welded products, with the latter component being lower than the former. In order to obtain high-quality welded joints made of polycarbonate and to prevent displacement of the welded edges during the welding process relative to each other, a special preparation of the welded edges is developed, which allows one part to be moved vertically relative to the other during the welding process. It is established that the quality of welding depends on the speed of movement and the angle of cutting the edges.

Effect of Ni70Mn25Co5 or Fe55Ni29Co16 on the Growth of Type-II a Large Diamonds with Al as Nitrogen Getter

2011 ◽  
Vol 266 ◽  
pp. 89-92
Author(s):  
Shang Sheng Li ◽  
Ning Luo ◽  
Xiao Lei Li ◽  
Tai Chao Su ◽  
You Mou Zhou ◽  
...  
Keyword(s):  
Growth Rate ◽  
High Pressure ◽  
High Temperature ◽  
Temperature Gradient ◽  
Nitrogen Concentration ◽  
Type Ii ◽  
High Quality ◽  
Quality Type ◽  
Temperature Gradient Method ◽  
Large Diamond

With adopting Al as the nitrogen getter in Ni70Mn25Co5 or Fe55Ni29Co16 catalyst, High-quality type-Ⅱa large diamonds have been grown under the conditions of about 5.5GPa and 1580K by using the temperature gradient method. While Al(2.0wt%) is added in the Fe55Ni29Co16, the nitrogen concentration(Nc) in the diamond is less than 1ppm. While Al(4.0wt%) is added in the Ni70Mn25Co5, the Nc in the diamond is highly arrived at 48ppm. The different of solubility of nitrogen in both catalyst at high pressure and high temperature is the basic reason of the different effect of eliminating nitrogen of Al. It can be shown in experamentals that Al is a less efficient nitrogen getter in Ni70Mn25Co5 than in Fe55Ni29Co16. While Al(2.0wt%) is added in the Fe55Ni29Co16, the high-quality type-Ⅱa large diamond, in which nitrogen is less than 1ppm and which the size was arrived at 3.3mm, had grown by decreasing the growth rate of diamond.

scholarly journals Pengaruh Double Chamfer terhadap Distribusi Suhu dan Daerah Zpl pada Sambungan Las Gesek AL6061 dengan Simulasi Komputer

2021 ◽  
Vol 12 (2) ◽  
pp. 433-445
Author(s):  
Mesti Nadya ◽  
◽  
Yudy Surya Irawan ◽  
Moch. Agus Choiron
Keyword(s):  
Temperature Distribution ◽  
Taguchi Method ◽  
Weld Metal ◽  
Computer Simulations ◽  
Heat Affected Zone ◽  
Friction Welding ◽  
Welding Process ◽  
Maximum Temperature ◽  
Initial Area ◽  
Aluminum Material

Welding is one of the metal joining processes in manufacturing. CDFW (continuous drive friction welding) is a welding process to join two workpieces by applying pressure at one end of the object and rotating another one where the friction action applies at interface. The purpose of this study is to study temperature distribution on the surface of the welding area and the heat-affected zone represented by a fully plasticized zone (Zpl) and to get an insight of a friction welding process. The variables of CDFW used were double chamfer angle, upset pressure, and burn off length. The initial area of friction was equal that is at a diameter of 14 mm. The method of modeling the CDFW friction welding is via computer simulations using ANSYS 18.1 software. This research uses aluminum material type Al6061. The Taguchi method was applied in designing the simulations. In this modeling, the model with the double chamfer of 15 °, the upset pressure of 120 MPa, and the burn-off length of 9 mm has a small ZPl area of 10.256 mm2. Whilst the specimen model, with a double chamfer angle of 45 °, the upset pressure of 240 MPa, and the burn-off length of 7 mm has a large Zpl area of 56.55mm2. The area of a narrow fully plasticized area caused by small chamfer angle and an upset pressure of 240 MPa. The area of fully plasticized zone shows how much material can be integrated during the friction welding process and how much strength of the weld metal. The model with the chamfer angle of 15 º, the upset pressure of 240 MPa, and the burn-off length of 9 mm has the widest temperature distribution and the highest maximum temperature. Meanwhile, the model with the chamfer angle of 30º, the upset pressure of 120 MPa, and the burn-off length of 9 mm has the narrowest temperature distribution and the lowest maximum temperature. The smaller chamfer angle increased upset pressure and burn-off length result in the wider temperature distribution, higher maximum temperature, and smaller Zpl.

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