Mechanical Properties of Microwave Sintered 60YSZ-Al2O3/10HAP Bioceramics Composites

2014 ◽  
Vol 627 ◽  
pp. 18-23
Author(s):  
M.R.N. Liyana ◽  
Nur Maizatul Shima Adzali ◽  
W. Rahman ◽  
M.Z.M. Zamzuri ◽  
Harun Azmi
Keyword(s):  
Mechanical Properties ◽  
Compressive Strength ◽  
Microwave Heating ◽  
Sintering Temperature ◽  
Biomedical Application ◽  
Xrd Analysis ◽  
Sintering Process ◽  
X Ray Diffraction ◽  
Processing Times ◽  
Large Particles

Microwave heating technology promising shorter processing times and less energy consumption beneficial for economic perspective with improved properties and better microstructural control. This study focussed on microwave sintered bioceramics material of 60YSZ-Al2O3/10HAP mixture fabricated by powder metallurgy route. The study was conducted based on three different sintering temperatures, starting with 900 °C, 1000°C ended with 1100°C. Mechanical properties of materials such as porosity, density, hardness and compressive strength were then determined for each composites. Results showed that lowest porosity was obtained at 1000°C which promoting to higher density, hardness and compressive strength. However, the increasing sintering temperature up to 1100 °C was initiated the decomposition of HAP and constitutes the formation of CaZrO3determined by X-ray Diffraction (XRD) analysis. Microstructure characterization by Scanning Electron Microscope (SEM) observed the growth of large particles and pores result in excessive grain coarsening. Better sinterability was achieved through an adequate sintering temperature of 1000°C with no reaction reported between HA and ZrO2during the sintering process facilitate by microwave hybrid heating. The pores was found to be interconnected for each composites via microwave heating expected to be useful for biomedical application which was favorable to osteo-integration.

CHARACTERIZATION OF HYDROXYAPATITE/TI6AL4V COMPOSITE POWDER UNDER VARIOUS SINTERING TEMPERATURE

2015 ◽  
Vol 75 (7) ◽  
Author(s):  
Amir Arifin ◽  
Abu Bakar Sulong ◽  
Norhamidi Muhamad ◽  
Junaidi Syarif
Keyword(s):  
Mechanical Properties ◽  
Composite Powder ◽  
Sintering Temperature ◽  
Physical And Mechanical Properties ◽  
Xrd Analysis ◽  
X Ray Diffraction ◽  
Different Temperatures ◽  
Two Phases ◽  
Work Interaction

Hydroxyapatite (HA) has been widely used in biomedical applications due to its excellent biocompatibility. However, Hydroxyapatite possesses poor mechanical properties and only tolerate limited loads for implants. Titanium is well-known materials applied in implant that has advantage in mechanical properties but poor in biocompatibility. The combination of the Titanium alloy and HA is expected to produce bio-implants with good in term of mechanical properties and biocompatabilty. In this work, interaction and mechanical properties of HA/Ti6Al4V was analyzed. The physical and mechanical properties of HA/Ti6Al4V composite powder obtained from compaction (powder metallurgy) of 60 wt.% Ti6Al4V and 40 wt.% HA and sintering at different temperatures in air were investigated in this study. Interactions of the mixed powders were investigated using X-ray diffraction. The hardness and density of the HA/Ti6Al4V composites were also measured. Based on the results of XRD analysis, the oxidation of Ti began at 700 °C. At 1000 °C, two phases were formed (i.e., TiO2 and CaTiO3). The results showed that the hardness HA/Ti6Al4V composites increased by 221.6% with increasing sintering temperature from 700oC to 1000oC. In contrast, the density of the composites decreased by 1.9% with increasing sintering temperature. 

Mechanical Properties Improvement of Porous Titanium-Bioglass Nanocomposites by Mechanical Alloying

2013 ◽  
Vol 829 ◽  
pp. 319-323
Author(s):  
Saeed Riahi ◽  
Mohammad Rajabi ◽  
Sayed Mahmood Rabiee
Keyword(s):  
Mechanical Properties ◽  
Mechanical Alloying ◽  
Biomedical Application ◽  
Diffraction Method ◽  
Porous Titanium ◽  
Sintering Process ◽  
Compression Tests ◽  
X Ray Diffraction ◽  
Mechanically Alloyed ◽  
Space Holder

In this study, porous titanium-10 wt.% bioglass nanocomposites were fabricated by the combination of mechanical alloying and a space holder sintering process. The mixed powders were mechanically alloyed for 15 h. The blended Ti-Bioglass was mixed with 30 wt.% carbamide as a space holder. The mixtures were uniaxially pressed and finally, the green compacts sintered at 1150°C for 5 hours. The porous structures are characterized by X-ray diffraction method (XRD) and scanning electron microscopy (SEM). The mechanical properties were examined using micro hardness and compression tests. The investigation revealed that after 15 h of milling, the Bioglass dissolved in Ti lattice. Also, results show that nanostructured Ti-10 wt.% Bioglass with 31.5 nm crystallite size possess greater hardness compared to respective microcrystalline titanium and desirable compressive strength for using in biomedical application.

scholarly journals Influence of Sintering Process on Microstructure and Mechanical Properties of Ti(C,N)-Based Cermet

Materials ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 3938
Author(s):  
Kaixun Ji ◽  
Yanxin Meng ◽  
Fuzeng Wang ◽  
Yousheng Li
Keyword(s):  
Mechanical Properties ◽  
Sintering Temperature ◽  
Holding Time ◽  
Sintering Process ◽  
X Ray Diffraction ◽  
Vacuum Sintering ◽  
Material Microstructure ◽  
Cermet Material ◽  
Hardness Tester ◽  
Microstructure And Mechanical Properties

In this study, a Ti(C,N)-based cermet material was prepared through vacuum sintering. The research also investigates how holding time and maximum sintering temperature influence the material microstructure and mechanical properties. X-ray diffraction (XRD), energy dispersive spectroscopy (EDS) were used to analyze the composition of the cermet. The microstructure of the cermet was analyzed and examined using a scanning electron microscope (SEM). A Vickers hardness tester was used to test the mechanical properties of the materials. As indicated by testing results, the hardness of the material decreases as the temperature of sintering increases, and its fracture toughness increases gradually as holding time increases. Ti(C,N)-based cermet manifested the optimal mechanical properties when sintering was conducted under 1400 °C with 80 min of holding time. Moreover, the material microstructure is significantly affected by the sintering process. The grain size of Ti(C,N) cermets increases as the sintering temperature increases. The microstructure tends to be uniform and the complete core-rim structures are established as the holding time increases.

Utilizing Iron Tailing, Sludge and Fly Ash to Prepare Ceramsites

2020 ◽  
Vol 13 (1) ◽  
pp. 16-25
Author(s):  
Zi Wang ◽  
Hongjun Chen ◽  
Chunhu Yu ◽  
Zeyang Xue ◽  
Pengxiang Wang ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Mechanical Performance ◽  
Sintering Temperature ◽  
Raw Materials ◽  
Xrd Analysis ◽  
X Ray Diffraction ◽  
X Ray ◽  
Duration Time

Background: The deposits of iron tailing will pose a great risk of environmental pollution and serious landscape impact which will affect the quality of life of humans. Therefore, it is urgent to utilize iron tailing to produce valuable products. Methods: The tailing ceramsites were analysed by X-ray diffraction (XRD) and Scanning Electron Microscopy (SEM). The roles of the tailing content, sintering temperature and duration time in the performance of the tailing ceramsites were analysed and the optimal sintering parameters were determined. Results: The bulk density, apparent density and cylinder compressive strength of the tailing ceramsites increase considerably with the increase of the sintering temperature and duration time. The cylinder compressive strength of the tailing ceramsites increases with increasing the tailing content. The optimal sintering parameter is 1100°C for 40 min. The cylinder compressive strength of the tailing ceramsites obtained at 1100°C for 40 min reaches 10.1 MPa. XRD analysis shows that the tailing ceramsites mainly consist of CaSiO3, Al2SiO5, MgSiO3, Ca7Si2P2O16, CaAl2Si2O8, Ca2Fe2O5 and SiO2 phases when the sintering temperature and duration time were increased to 1100°C and 40 min, respectively. Conclusion: The tailing ceramsites were obtained from iron tailing, sludge and fly ash as the raw materials at 1100°C for 40 min. The obtained ceramsites exhibited high mechanical performance.

scholarly journals DENSIFICATION AND MECHANICAL PROPERTIES OF FeMn13-TiC COMPOSITE FABRICATED BY PULSED ELECTRIC CURRENT SINTERING PROCESS

2018 ◽  
Vol 24 (4) ◽  
pp. 273 ◽  
Author(s):  
Khanh Quoc Dang ◽  
Quang Anh Hoang ◽  
Hiep Van Tran ◽  
Minh Cong Nguyen ◽  
Hao Van Pham ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Relative Density ◽  
Electric Current ◽  
Sintering Temperature ◽  
Applied Pressure ◽  
Sintering Process ◽  
X Ray Diffraction ◽  
X Ray ◽  
Pulsed Electric Current ◽  
Different Temperatures

In the present work, FeMn13-40 wt.% TiC composite was fabricated by Pulsed Electric Current Sintering (PECS) process at different temperatures between 990 and 1020<sup>o</sup>C under a pressure of 60 MPa with a holding time of 5 min in the vacuum. Phases identification was done using the X-ray diffraction. The relative density, microstructure and hardness of the samples were characterized. The results showed that the relative density of FeMn13-TiC composite increased with the increase of sintering temperature. The highest relative density (96.19%) and the hardness (70.54 HRC) of the sample were achieved by PECS process, namely sintering at the temperature of 1020<sup>o</sup>C under the applied pressure of 60 MPa for 5 min.

scholarly journals Effects of Sintering Temperature on Densification, Microstructure and Mechanical Properties of Al-Based Alloy by High-Velocity Compaction

Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 218
Author(s):  
Xianjie Yuan ◽  
Xuanhui Qu ◽  
Haiqing Yin ◽  
Zaiqiang Feng ◽  
Mingqi Tang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
High Velocity ◽  
Sintered Density ◽  
Sintering Temperature ◽  
X Ray Diffraction ◽  
Scanning Calorimetry ◽  
X Ray ◽  
Transmission Electron ◽  
High Velocity Compaction ◽  
Sintered Temperature

This present work investigates the effects of sintering temperature on densification, mechanical properties and microstructure of Al-based alloy pressed by high-velocity compaction. The green samples were heated under the flow of high pure (99.99 wt%) N2. The heating rate was 4 °C/min before 315 °C. For reducing the residual stress, the samples were isothermally held for one h. Then, the specimens were respectively heated at the rate of 10 °C/min to the temperature between 540 °C and 700 °C, held for one h, and then furnace-cooled to the room temperature. Results indicate that when the sintered temperature was 640 °C, both the sintered density and mechanical properties was optimum. Differential Scanning Calorimetry, X-ray diffraction of sintered samples, Scanning Electron Microscopy, Energy Dispersive Spectroscopy, and Transmission Electron Microscope were used to analyse the microstructure and phases.

Effect of Sintering Temperature on Microstructure and Mechanical Properties of Al2O3-TiC-ZrO2 Ceramic Composites

2012 ◽  
Vol 476-478 ◽  
pp. 1031-1035
Author(s):  
Wei Min Liu ◽  
Xing Ai ◽  
Jun Zhao ◽  
Yong Hui Zhou
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Fracture Toughness ◽  
Flexural Strength ◽  
Relative Density ◽  
Sintering Temperature ◽  
Ceramic Composites ◽  
X Ray Diffraction ◽  
X Ray ◽  
Scanning Electron

Al2O3-TiC-ZrO2ceramic composites (ATZ) were fabricated by hot-pressed sintering. The phases and microstructure of the composites were studied by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The relative density and mechanical properties (flexural strength, fracture toughness and Vicker’s hardness) of the composites were tested. The results show that the microstructure of the composites was the gray core-white rim. With the increase of sintering temperature, the relative density and mechanical properties of the composites increased first and then decreased. The composite sintered at 1705°C has the highest synthetical properties, and its relative density, flexural strength, fracture toughness and Vickers hardness are 98.3%,970MPa,6.0 MPa•m1/2and 20.5GPa, respectively.

scholarly journals Effect of Locally Available Wheat Straw Ash in Developing High Strength Concrete

2021 ◽  
pp. 19-28
Author(s):  
Muhammad Armaghan Siffat ◽  
Muhammad Ishfaq ◽  
Afaq Ahmad ◽  
Khalil Ur Rehman ◽  
Fawad Ahmad
Keyword(s):  
Mechanical Properties ◽  
Compressive Strength ◽  
Wheat Straw ◽  
High Strength Concrete ◽  
High Strength ◽  
Optimum Temperature ◽  
X Ray Diffraction ◽  
X Ray ◽  
Strength Concrete ◽  
Straw Ash

This study is supervised to assess the characteristics of the locally available wheat straw ash (WSA) to consume as a substitute to the cement and support in enhancing the mechanical properties of concrete. Initially, after incineration at optimum temperature of 800°C for 0.5, the ash of wheat straw was made up to the desirable level of fineness by passing through it to the several grinding cycles. Subsequently, the X-ray fluorescence (XRF) along with X-ray diffraction (XRD) testing conducted on ash of wheat straw for the evaluation its pozzolanic potential. Finally, the specimens of concrete were made by consuming 10% and 20% percentages of wheat straw ash as a replacement in concrete to conclude its impact on the compressive strength of high strength concrete. The cylinders of steel of dimensions 10cm diameter x 20cm depth were acquired to evaluate the compressive strength of high strength concrete. The relative outcomes of cylinders made of wheat straw ash substitution presented the slight increase in strength values of the concrete. Ultimately, the C-100 blends and WSA aided cement blends were inspected for the rheology of WSA through FTIR spectroscopy along with Thermogravimetric technique. The conclusions authenticate the WSA potential to replace cement in the manufacturing of the high strength concrete.

scholarly journals Effects of Sintering Behaviors on Dimensional Accuracy, Surface Quality, and Mechanical Properties of Stereolithography-printed 3Y-ZrO2 Ceramics

2021 ◽  
Author(s):  
Cheng Zhang ◽  
Zhaoliang Jiang ◽  
Li Zhao ◽  
Weiwei Guo ◽  
Chengpeng Zhang
Keyword(s):  
Mechanical Properties ◽  
Dental Implants ◽  
Surface Quality ◽  
Dimensional Accuracy ◽  
Scanning Speed ◽  
Sintering Process ◽  
X Ray Diffraction ◽  
Air Atmosphere ◽  
Length Width ◽  
Technical Guide

Abstract Sintering process is essential to acquire the final components by stereolithography (SLA), which is a promising additive manufacturing technology for the fabrication of complex, custom-designed dental implants. 3Y-ZrO2 ceramics at different sintering behaviors in air atmosphere were successfully obtained in this study. Firstly, the curing properties of homemade pastes were studied, and the penetration depth and critical exposure of the pastes were calculated as 17.2 μm and 4.80 mJ/cm2, respectively. The green ceramic parts were performed at 154 mW laser power and 6000 mm/s scanning speed. Then, the dimensional accuracy, surface quality, and mechanical properties of 3Y-ZrO2 ceramics were investigated. The shrinkages of length, width, and height were 26%~27 %, 30%~31 %, and 27%~33 % in sintered ceramics, respectively. The Ra values of XOY, YOZ, and XOZ surfaces showed an anisotropic feature, and they were smallest as 0.52 μm, 2.40 μm, and 2.46 μm, respectively. Meanwhile, the mechanical properties presented a similar trend that they grew first and then dropped at various sintering behaviors. The optimal parameters were 1500 ℃, 60 min, and 4 ℃/min, and the maximum relative density of 96.18 %, Vickers hardness of 12.45 GPa, and fracture toughness of 6.35 MPa·m1/2 were achieved. Finally, the X-ray diffraction (XRD) and energy-dispersive spectroscopy (EDS) analysis demonstrated that no change was observed in crystal transformation and phase composition, and the organic was completely removed in sintered ceramics. This research is expected to provide a technical guide for the fabrication of ceramics for dental implants using SLA technique.

Effect of Sintering Temperature on the Mechanical Properties of Nanostructured Ceria-Zirconia Prepared by Colloidal Process

2015 ◽  
Vol 1125 ◽  
pp. 401-405
Author(s):  
Mohamed M. Aboras ◽  
Andanastuti Muchtar ◽  
Noor Faeizah Amat ◽  
Che Husna Azhari ◽  
Norziha Yahaya
Keyword(s):  
Mechanical Properties ◽  
Sintering Temperature ◽  
Slip Casting ◽  
Tetragonal Zirconia ◽  
Cold Isostatic Pressing ◽  
Sintering Process ◽  
Colloidal Processing ◽  
Tooth Color ◽  
Biological Compatibility ◽  
Nanostructured Ceria

The demand for tetragonal zirconia as a dental restorative material has been increasing because of its excellent mechanical properties and resemblance to natural tooth color, as well as its excellent biological compatibility. Cerium oxide (CeO2) has been added to yttria-stabilized zirconia (Y-TZP), and studies have demonstrated that the stability of the tetragonal phase can be significantly improved. Y-TZP with 5wt% CeO2 as a second stabilizer was developed via colloidal process, followed by a suitable sintering process. According to the literature, the sintering process is the most crucial stage in ceramic processing to obtain the most homogeneous structure with high density and hardness. This study aims to investigate the effect of sintering temperature on the mechanical properties of nanostructured ceria–zirconia fabricated via colloidal processing and slip casting process with cold isostatic pressing (CIP). Twenty-five pellet specimens were prepared from ceria–zirconia with 20 nm particle size. CeO2 nanopowder was mixed with Y-TZP nanopowder via colloidal processing. The consolidation of the powder was done via slip casting followed by CIP. The samples were divided into five different sintering temperatures with. Results from FESEM, density and hardness analyses demonstrated statistically significant increase in density and hardness as the sintering temperature increased. The hardness increased from 4.65 GPa to 14.14 GPa, and the density increased from 4.70 to 5.97 (g/cm3) as the sintering temperature increased without changing the holding time. Sintering Ce-Y-TZP at 1600 °C produced samples with homogenous structures, high hardness (14.14 GPa), and full densification with 98% of the theoretical density.

Sign in / Sign up

Export Citation Format

Share Document