Effect of Micro-Alloyed Treatment for 5183 Welding Wire on Microstructure and Tensile Property of Welded Joint

2014 ◽  
Vol 633-634 ◽  
pp. 821-825
Author(s):  
Xiao Ming Wang ◽  
Sheng Zhu ◽  
Zhi Hao Zhao ◽  
Qi Wei Wang ◽  
Xiao Dong Zhao

5183 welding wire micro-alloyed using Sc, Zr, Er and automatic MIG welding system applied to weld 7A52 aluminum alloy. Optical microscope and universal tensile testing machine utilized to investigate microstructure and tensile property of welded joint, respectively. The results indicated that welded zone and fused zone was composed of uniform isometric crystal and tiny isometric dendrite crystal when the welded joint was fabricated by using 5183 welding wire micro-alloyed via rare earth element, respectively. Tensile strength and specific elongation of welded zone was improved utmostly when the 5183 welding wire micro-alloyed treatment via single Sc or Zr, respectively. Owing to mirco-alloyed treatment of 5183 welding wire by using Sc, Zr or Er, a large number of Al3Sc, Al3Zr, Al3Er granules had generated in micro-poll, which played heterogeneous nucleation role and refined microstructure of welded zone. Meanwhile, there emerged nanoscaled A13Sc, A13Zr, Al3Er strengthening phase dispersed in welded zone, which had led welded joint to exhibit exclent tensile strength.

2014 ◽  
Vol 633-634 ◽  
pp. 63-67
Author(s):  
Ke Ming Liu ◽  
Z.Y. Jiang ◽  
Yong Hua Wang ◽  
Z.B. Chen ◽  
Jing Wei Zhao ◽  
...  

Cu-14Fe and Cu-17Fe alloys were produced by casting and processed into in situ composites by hot and cold deformation, and intermediate heat treatment. The microstructures were investigated by using a scanning electron microscope and an optical microscope. The electrical conductivity was evaluated by using a digital micro-ohmmeter. The tensile strength was measured by using an electronic tensile-testing machine. The results show that there are similar cast and deformation microstructures in Cu-14Fe and Cu-17Fe. The tensile strength of deformation-processed Cu-17Fe in situ composite is much higher than that of Cu-14Fe, while the conductivity of deformation-processed Cu-17Fe in situ composite is slightly lower than that of Cu-14Fe at the same cold deformation strain. The Cu-17Fe in situ composite produced by using proper thermo-mechanical processing possesses a good combination of tensile strength and electrical conductivity.


2020 ◽  
pp. 002199832092314
Author(s):  
Adefemi Adeodu ◽  
Lateef Mudashiru ◽  
Ilesanmi Daniyan ◽  
Abdulmalik Awodoyin

Mechanical properties (impact, hardness and tensile strength) characterization of samples containing homogenous mixtures of Al 6063 matrix and varying amount of silver nanoparticles mixed with calcium carbonate at 2, 4, 6% weight fractions, respectively, produced by method of stir casting were carried out. Measurement of impact energy, hardness and tensile strength of the produced samples at 24℃ (ambient) temperature was done by Charpy impact, Brinell hardness and universal tensile testing machine in accordance to ASTM E23, E384 and E8/E8M-13M, respectively. The magnitude of impact and hardness increased evidently with increase in percentage weight fraction of the AgNPs. The refined samples were examined under an optical microscope. The fracture surfaces of the impact test samples were further examined by scanning electron microscopy. There is an increase in tensile strength, elongation and modulus of elasticity of Al-AgNP composites compared to as-cast aluminium alloy. The use of stir-casting technique influences the homogeneity and microstructure of the composites positively. It is concluded that Al-silver nanocomposites possess better qualities in hardness and strength and can replace conventional aluminium alloy in terms of performance and longer life in industrial application.


2018 ◽  
Vol 876 ◽  
pp. 36-40
Author(s):  
Yustiasih Purwaningrum ◽  
Dwi Darmawan ◽  
Panji Lukman Tirta Kusuma

Heat treatment of T-Joint’s steel arc welded are performed are investigated in this research. The heat treatment process that used were annealing and quenching. The microstructure was investigated by optical microscope. The mechanical behavior of the samples was investigated using universal tensile testing machine for tensile test and Microvickers hardness method for hardness testing. The microstructure of welding zone of welding metals with various heat treatments is grain boundary ferrite, Widmanstatten ferrite and acicular ferrite. The weld metal with quenching treatment has a highest tensile strength with tensile strength 197.97 Mpa. The quenching process increases the tensile strength by 49.58 %. The distortion value in weld metal without heat treatment, quenching and annealing is 0.11mm; 0.04 mm and 0.08 mm respectively. The hardness number of weld metals with quenching process have a highest number base metal, HAZ and weld metals. Results showed that the mechanical properties of T-joints steel arc welded can be improved by various heat treatments.


2021 ◽  
Vol 2021 ◽  
pp. 1-9
Author(s):  
Ting Huang ◽  
Junhua Xu ◽  
Lihua Yu ◽  
Yunxuan Hu ◽  
Yun Cheng ◽  
...  

In this paper, a series of welding wires with ZrB2 particles were developed by the in situ reaction, and the ZrB2 particles were successfully introduced into the spray-formed 7055 aluminum alloy welded joints by TIG welding. The microstructure, hardness, and tensile strength of the welded joints were tested by metallographic microscope, SEM, EDS, Vickers hardness tester, and tensile testing machine. The results show that the microstructure of ZrB2/7055 welded joints is fine dendrites. The hardness of the weld zone of the ZrB2/7055 welded joint is higher than that of the 7055 welded joint. With the increase of ZrB2 particles’ content, the tensile strength of welded joints increases first and then decreases. When the content of ZrB2 particles is 1.5 wt.%, the tensile strength reaches the maximum value of 280 MPa. The tensile strength of the welded joint containing 1.5 wt.% ZrB2 particles is 14% higher than that of the pure 7055 aluminum alloy welded joint.


2021 ◽  
Vol 410 ◽  
pp. 617-623
Author(s):  
Elena N. Gryadynova ◽  
Andrey V. Gorin ◽  
Alexey Yu. Rodichev

The article contains the analysis of thermoplastics used in prototyping machine parts. We used several types of experimental samples with different filling percentages. The equipment on which the experimental studies were carried out is shown. During the experiment, a specialized tensile testing machine was used. The experimental samples were installed in the developed centering device. Normal conditions were observed during the tests. The results of an experimental tensile study of PLA-plastic specimens are presented. The typical stress-strain diagram of an experimental sample is described, which describes the dependence of stress on relative deformation. An equation of the linear dependence of the tensile strength on the percentage of filament filling has been compiled, which makes it possible to determine the tensile strength of the product at any percentage of the filling of the plastic filament. The assessment is adequately verified by Fisher's criterion. Recommendations for filament filling in prototyping machine parts are given.


Author(s):  
Sutrisno ◽  
Rudy Soenoko ◽  
Yudy Surya Irawan ◽  
Teguh Dwi Widodo

This study aims to identify the effect of immersion of coconut fiber in limestone water on surface morphology and tensile strength, including chemical reactions during immersion. Coconut coir fibers were immersed in a solution of limestone water for 0, 4, 8, 12, 16, and 20 hours, with a mass fraction of limestone of 5%, then dried for 1 hour. Coconut fiber was characterized by a single fiber tensile testing machine, Scanning Electron Microscope, X-ray diffractometer, and Fourier transform infrared spectrometer. The results showed that the percentage of 5% with 8 hours of immersion in the fiber had a cleaner surface morphology with a tensile strength of 234.62 MPa. Therefore, as an alternative to improving the characteristics of a single thread, immersion in limestone water needs to be applied.


2021 ◽  
Vol 2 (1) ◽  
pp. 17-20
Author(s):  
Misbachuddin

 This study aimed to decide how to design a kart chassis and the strength of the welded joints. In this design, the chassis frame is made of tubular profile steel, which is designed to withstand most of the loads in a vehicle. The chassis was designed using a computer application, namely Auto CAD 2007. Assembly using carbon steel pipes connected using SMAW welding with E6013 RB 2.6 mm welding wire with a current of 75 A, 1G place. The test is carried out with a tensile testing machine. The material is pulled past the most stretch elasticity limit until finally, the specimen reaches the limit (breaks). The tensile test takes about 3-5 minutes with a load of 10-20N. The test results show the average tensile strength of the iron pipe is 0.512 Mpa.


2021 ◽  
Vol 15 (1) ◽  
pp. 7715-7728
Author(s):  
S. Madhankumar ◽  
K. Manonmani ◽  
V. Karthickeyan ◽  
N. Balaji

The ultimate strength is an important property of any material for the manufacturing of components. This paper utilized the laser beam welding (LBW), due to its smaller dimension, which produces lesser distortion and process velocity is higher. Inconel 625 alloy and duplex 2205 stainless steel is having higher strength and corrosive resistance properties. Due to the above-mentioned properties, it could be used in oil and gas storage containers, marine and geothermal applications. This research work presents an investigation of various input variable effects on the output variable (ultimate tensile strength) in LBW for dissimilar materials namely, Inconel 625 alloy and duplex 2205 stainless steel. The input variables for this research are the power of a laser, welding speed, and focal position. The experimental runs are developed with the help of design of experiment (DOE) and utilized statistical design expert software. The ultimate tensile strength on different runs is measured using a universal tensile testing machine. Then from a response surface methodology and ANOVA, the optimum value of ultimate tensile strength was determined to maximize the weld joint and bead geometry. Finally, the confirmation test was carried out, it reveals the maximum error of 0.912% with the predicted value. In addition, the microstructure of the weld beads was examined using optical microscopy.


2011 ◽  
Vol 365 ◽  
pp. 98-103
Author(s):  
De Quan Shi ◽  
Gui Li Gao ◽  
Zhi Wei Gao ◽  
Yan Liu Wang ◽  
Xu Dong Wang

The influence of Al-10RE addition, holding time and holding temperature on the microstructures and mechanical properties of ZL203 aluminum alloy has been studied respectively through using the optical microscope and the universal mechanical testing machine. The experimental results lead to the following conclusions. When Al-10RE addition is 1.0%-1.5%, the holding time is 15 minutes and the holding temperature is 730°C-750°C, the microstructure of Zl203 is perfect. With the increase of Al-10RE addition, the mechanical properties including tensile strength, elongation rate and hardness gradually increase. When the Al-10RE addition is 1.0%-1.5%, the mechanical properties reaches maximum. When the Al-10RE addition is above 1.5%, the mechanical properties decrease with the increase of Al-10RE addition.


2020 ◽  
Vol 12 (9) ◽  
pp. 3745 ◽  
Author(s):  
Yao-Tang Hsu ◽  
Wen-Hsin Wang ◽  
Wei-Hsi Hung

This study successfully synthesized fluorinated silicon-containing waterborne polyurethanes (FSWPUs) by using polycaprolactone (PCL) diol, 2,2,3,3-Tetrafluoro-1,4-butanediol, and [3-(2-Aminoethylamino)propyl] trimethoxysilane (AEAPTES ). The FSWPU’s particle size was examined using dynamic light scattering. After the FSWPUs were processed into a dry film, their molecular weight and basic properties were analyzed using gel permeation chromatography (GPC), Fourier-transform infrared spectroscopy (FTIR), and energy-dispersive X-ray spectroscopy (EDS). Additionally, the thermal stability of the FSWPUs was inspected by thermogravimetric analysis and dynamic mechanical analysis. The tensile strength and elongation at the break of the FSWPUs before and after hydrolysis were also analyzed, using a tensile testing machine. Subsequently, FSWPU emulsions were cast between the tiles, and hydrophilicity, hydrophobicity, and surface tension were then measured on a contact-angle measurement instrument. The tensile testing machine was again employed to test the sheer strength of the FSWPUs between the tiles, and a tape test was conducted to analyze their adhesion to the tiles. The results revealed that AEAPTES functional groups can reinforce the thermal stability, tensile strength, and water resistance of FSWPUs. Moreover, the AEAPTES functional groups increased the adhesion of FSWPUs to the tiles and reduced the surface energy of the tiles.


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