Influence of Process Parameter on Microstructural Characteristics and Tensile Properties of Friction Welded ASS304L Alloy

2015 ◽  
Vol 766-767 ◽  
pp. 745-750 ◽  
Author(s):  
K. Umanath ◽  
K. Palanikumar
Keyword(s):  
Mechanical Properties ◽  
Solid State ◽  
Stainless Steels ◽  
Friction Welding ◽  
Welding Process ◽  
Austenitic Stainless Steels ◽  
Microstructural Characteristics ◽  
Solid State Joining ◽  
Joining Process ◽  
Rotary Type

The rotary type continuous friction welding process is a solid state joining process by mechanically. It produces a joint in the forging pressure contact with rotating and motionless workpiece. The solid state joining process it produces welds with reduced distortion and improved mechanical properties. The austenitic stainless steels are widely used in shipbuilding field, nuclear field and automobile field because of their special mechanical and metallurgical properties. In this work, friction welding of austenitic stainless steel rods of 10mm diameter was investigated with an aim to understand the influence of friction welding process parameters. The details of microstructure analysis using optical microscopy are discussed.

Sensitivity Analysis of Friction Welding Process Parameters on Tensile Properties of ASS304L Alloy

2015 ◽  
Vol 766-767 ◽  
pp. 757-764 ◽  
Author(s):  
K. Umanath ◽  
K. Palanikumar ◽  
V. Balasubramanian ◽  
S.T. Selvamani
Keyword(s):  
Mechanical Properties ◽  
Solid State ◽  
Stainless Steels ◽  
Friction Welding ◽  
Welding Process ◽  
Austenitic Stainless Steels ◽  
Industrial Applications ◽  
Connection Method ◽  
Force Contact ◽  
Forging Force

The friction welding method could be a solid state connection method that produces a joint within the forging force contact of revolving and stationary workpiece. The solid state connection method, it produces welds with reduced distortion and improved mechanical properties. The austenitic stainless steels are wide employed in completely different industrial applications like building, nuclear trade and automobile industries owing to their special mechanical and metallurgical properties. During this work, friction welding of austenitic stainless-steel rods of 10mm diameter was investigated with an aim to grasp the sensitivity of friction attachment method parameters. The details of microstructure analysis using optical microscopy are discussed.

Inertia Welded Jet Engine Components

1971 ◽  
Author(s):  
K. W. Stalker ◽  
L. P. Jahnke
Keyword(s):  
Mechanical Properties ◽  
Solid State ◽  
Titanium Alloys ◽  
Jet Engine ◽  
Mechanical Joints ◽  
Material Utilization ◽  
The Cost ◽  
Engine Components ◽  
Solid State Joining ◽  
Joining Process

The fabrication of jet engine rotors by joining simple disk and ring shapes offers both weight and cost advantages; however, the metal joints must have excellent and completely reproducible mechanical properties. Inertia welding achieves this since it is a solid state joining process which forges the two parts together under an automatically controlled situation. The parameters for inertia welding jet engine nickel and titanium alloys are discussed. The cost and weight advantages occurring from elimination of mechanical joints and better material utilization are identified. Several typical applications are described.

Application of Solid State Joining Technologies in Aerospace Parts

2020 ◽  
Vol 837 ◽  
pp. 69-73
Author(s):  
Ho Sung Lee ◽  
Jong Hoon Yoon ◽  
Joon Tae Yoo
Keyword(s):  
Solid State ◽  
Diffusion Bonding ◽  
Plastic Material ◽  
Welding Process ◽  
Bonding Process ◽  
Fusion Welding ◽  
Frictional Heat ◽  
Friction Stir ◽  
Solid State Joining ◽  
Joining Process

This study presents manufacturing lightweight aerospace components by solid state joining technologies. The advantages of solid state joining are due to the lack of hot cracking from solidification, since there is no liquid phase involved in joining process. This produces a high quality joint as compared to that from conventional fusion welding process. In diffusion bonding process, two different surfaces are matched together at elevated temperature under a low pressure without macroscopic plastic deformation in the interface. In friction stir welding process, the rotating shoulder of the tool generates frictional heat on the surface. As the pin rotates it forces the plastic material to mix mechanically in the vicinity of the pin and produces a heavily deformed microstructure around the pin. In this study, solid state joining processes of diffusion bonding and friction welding, are applied to manufacture several launcher components with lightweight, efficient and cost saving.

scholarly journals The Mechanism of Solid State Joining THA with AlMg3Mn Alloy

2014 ◽  
Vol 14 (2) ◽  
pp. 37-42
Author(s):  
M. Kaczorowski ◽  
O. Goroch ◽  
A. Krzyńska
Keyword(s):  
Solid State ◽  
Friction Welding ◽  
Welding Process ◽  
Tungsten Heavy Alloy ◽  
Diffusion Controlled ◽  
Rotary Friction Welding ◽  
Military Applications ◽  
Materials Used ◽  
Solid State Joining ◽  
Forging Load

Abstract The results of experimental study of solid state joining of tungsten heavy alloy (THA) with AlMg3Mn alloy are presented. The aim of these investigations was to study the mechanism of joining two extremely different materials used for military applications. The continuous rotary friction welding method was used in the experiment. The parameters of friction welding process i.e. friction load and friction time in whole studies were changed in the range 10 to 30kN and 0,5 to 10s respectively while forging load and time were constant and equals 50kN and 5s. The results presented here concerns only a small part whole studies which were described elsewhere. These are focused on the mechanism of joining which can be adhesive or diffusion controlled. The experiment included macro- and microstructure observations which were supplemented with SEM investigations. The goal of the last one was to reveal the character of fracture surface after tensile test and to looking for anticipated diffusion of aluminum into THA matrix. The results showed that joining of THA with AlMg2Mn alloy has mainly adhesive character, although the diffusion cannot be excluded.

scholarly journals Experimental Investigation and Analysis of Tensile Strength of Dissimilar Friction Welded Joints of Aluminium 6061 and Mild Steel

2021 ◽  
Vol 9 (VII) ◽  
pp. 3455-3462
Keyword(s):  
Solid State ◽  
Mild Steel ◽  
Friction Welding ◽  
Research Work ◽  
Engineering Application ◽  
Welding Process ◽  
Dissimilar Materials ◽  
Vital Role ◽  
Rotating Speed ◽  
Joining Process

Nowadays, the joining process plays a vital role in every field of engineering application. Various similar and dissimilar materials are joined by many joining processes to a formed complex component. In all joining processes, welding is a very popular and effective joining process that gives permanent joint. In this process material to be joined is under influence of heat which is produced with aid of external (flame) and internal (friction) mediums. Further, there are types of welding process called friction welding which is solid-state welding, in that process friction had developed between materials having relative motion thus sufficient heat also produced, and welding is performed in solid-state. In recent time’s friction welding is widely used in automobile, aeronautical, structural, marine, etc areas due to its flexibility demand for various materials. In this research work, the aluminium 6061 and mild steel are joined by friction welding by varying the rotating speed of lathe chuck, friction time, burn-off length, and the joint is examined by a tensile test to check its strength. Taguchi’s orthogonal array was used to design the experiment and at the end, the ANOVA test is carried out for the optimization of process parameters.

scholarly journals Experimental evaluation of mechanical properties of friction welded mild steel

2021 ◽  
Vol 10 (1) ◽  
Author(s):  
Eko Nugroho ◽  
Eko Budiyanto ◽  
Enggal Bagus Suseno
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Yield Strength ◽  
Mild Steel ◽  
Friction Welding ◽  
Rotation Speed ◽  
Automobile Engineering ◽  
Aeronautical Engineering ◽  
Solid State Joining ◽  
Joining Process

Friction welding is a solid state joining process used to join similar and dissimilar metals, not possible with other available welding techniques. Now a day’s Friction welding is most commonly used in industry that is aeronautical engineering, automobile engineering, submarine industry and heavy industry. In this research, an experimental setup was designed and fabricated in order to accomplish friction welded joints mild steel. Thereafter, the effect of forging pressures and rotation speed on the mechanical properties of friction welded ST 42 steels, produced by mechanical joining, have been investigated. Samples were welded under friction pressure 10 MPa by different forging pressures 25 MPa and 35 MPa with different rotation speed 1095 rpm, 1200 rpm, and 1400 rpm. The tensile strength values of the weldments were determined and evaluated. The top result is produced from sample were welded under forging pressures 35 MPa at rotation speed 1400 rpm that is tensile strength 437,27 N/mm2 and yield strength 399,75 N/mm2.Keywords : friction welding, forging pressure, tensile strength, yield strength, and elongation.

ALZ 316

Alloy Digest ◽  
1999 ◽  
Vol 48 (8) ◽  
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Corrosion Resistance ◽  
Austenitic Stainless Steel ◽  
Physical Properties ◽  
Tensile Properties ◽  
Stainless Steels ◽  
Austenitic Stainless Steels ◽  
Heat Treating

Abstract ALZ 316 is an austenitic stainless steel with good formability, corrosion resistance, toughness, and mechanical properties. It is the basic grade of the stainless steels, containing 2 to 3% molybdenum. After the 304 series, the molybdenum-containing stainless steels are the most widely used austenitic stainless steels. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, and joining. Filing Code: SS-756. Producer or source: ALZ nv.

Metodología para el desarrollo de trayectorias en la aplicación por el proceso de soldadura GMAW en un robot industrial

2019 ◽  
pp. 1-4
Author(s):  
Josué Rafael Sánchez-Lerma ◽  
Luis Armando Torres-Rico ◽  
Héctor Huerta-Gámez ◽  
Ismael Ruiz-López
Keyword(s):  
Mechanical Properties ◽  
Automotive Industry ◽  
Industrial Robot ◽  
Welding Process ◽  
High Strength ◽  
Test Material ◽  
Advantages And Disadvantages ◽  
Application Characteristics ◽  
Joining Process ◽  
Gmaw Welding

This paper proposes the development of the methodology to be carried out for the metal joining process through the GMAW welding process in the Fanuc LR Mate 200iD industrial robot. The parameters or properties were considered for the application to be as efficient as possible, such parameters as speed of application, characteristics of the filler material, gas to be used as welding protection. The GMAW welding process can be applied semiautomatically using a hand gun, in which the electrode is fed by a coil, or an automatic form that includes automated equipment or robots. The advantages and disadvantages of the GMAW welding process applied in a manual and automated way were commented. The mechanical properties of the materials to which said welding can be applied were investigated; The materials with which this type of welding can be worked are the high strength materials, which are used in the automotive industry, for the forming of sheet metal. To know the properties of the material, destructive tests were carried out on the test material to be used, as well as the mechanical properties of the welding.

scholarly journals Microstructure and Mechanical Properties of Dissimilar Friction Welding Ti-6Al-4V Alloy to Nitinol

Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 109
Author(s):  
Ateekh Ur Rehman ◽  
Nagumothu Kishore Babu ◽  
Mahesh Kumar Talari ◽  
Yusuf Siraj Usmani ◽  
Hisham Al-Khalefah
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Flow Stress ◽  
Intermetallic Compound ◽  
Ultimate Tensile Strength ◽  
Friction Welding ◽  
Welding Process ◽  
Weld Interface ◽  
Dissimilar Joints ◽  
Dissimilar Alloys

In the present study, a friction welding process was adopted to join dissimilar alloys of Ti-Al-4V to Nitinol. The effect of friction welding on the evolution of welded macro and microstructures and their hardnesses and tensile properties were studied and discussed in detail. The macrostructure of Ti-6Al-4V and Nitinol dissimilar joints revealed flash formation on the Ti-6Al-4V side due to a reduction in flow stress at high temperatures during friction welding. The optical microstructures revealed fine grains near the Ti-6Al-4V interface due to dynamic recrystallization and strain hardening effects. In contrast, the area nearer to the nitinol interface did not show any grain refinement. This study reveals that the formation of an intermetallic compound (Ti2Ni) at the weld interface resulted in poor ultimate tensile strength (UTS) and elongation values. All tensile specimens failed at the weld interface due to the formation of intermetallic compounds.

scholarly journals Friction Stir Welding of Aerospace Alloys

2019 ◽  
Vol 48 (1) ◽  
pp. 37-46
Author(s):  
Akshansh Mishra ◽  
Devarrishi Dixit
Keyword(s):  
Friction Stir Welding ◽  
Welding Process ◽  
Space Vehicles ◽  
Friction Stir ◽  
Aerospace Applications ◽  
Aerospace Alloys ◽  
Fuel Tanks ◽  
Higher Temperature ◽  
Solid State Joining ◽  
Joining Process

Friction Stir Welding (FSW) is a solid state joining process which possesses a great potential to revolutionise the aerospace industries. Distinctive materials are selected as aerospace alloys to withstand higher temperature and loads. Sometimes these alloys are difficult to join by a conventional welding process but they are easily welded by FSW process. The FSW process in aerospace applications can be used for: aviation for fuel tanks, repair of faulty welds, cryogenic fuel tanks for space vehicles. Eclipse Aviation, for example, has reported dramatic production cost reductions with FSW when compared to other joining technologies. This paper will discuss about the mechanical and microstructure properties of various aerospace alloys which are joined by FSW process.

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